torqeeDo 039-00540 Power Cable Connection Installation Guide

: June 11, 2024
: torqeedo

Table of Contents

torqeeDo 039-00540 Power Cable Connection
Product Information
Product Usage Instructions
Installation Instruction
Read User Manual Online (PDF format)
Download This Manual (PDF format)

torqeeDo 039-00540 Power Cable Connection

torqeeDo-039-00540-Power-Cable-Connection-product-
image

Product Information

Installation Drawing: I18
This is an additional installation drawing that should be read in conjunction with the original operating instructions.

Item Number: 039-00540, Version 1.0
This is the product’s unique item number and version number.

Power Cable Connection
When using only one Power 48-5000 battery, the system’s maximum output will be limited to 6kw. One charger per battery is an optional equipment.

Data Cable Connection
Optional equipment includes a Backbone TorqLink cable, 8-pin data cable, 5-pin data cable, 3-pin data cable, T Bus system termination resistor, and a 4-pin data cable.

Bill of Material/Legend/Information
This section includes the product’s name, item numbers, and cable lengths.

Product Usage Instructions

Power Cable Connection
Connect the positive power cable and positive charging cable to the B+ terminal. Connect the negative power cable and negative charging cable to the B- terminal. The AC power cable should be connected to a power source with an input of 100-240 VAC/50-60 Hz. Refer to the separate wiring sheet for optional equipment.

System Ground Connection
If the charger is permanently installed in a boat, connect the charger housing or its AC PE and battery minus pole to the common grounding point. Ensure that the AC connection is carried out by qualified personnel. Refer to applicable national requirements (e.g. DIN EN ISO 13297, ABYC E-11) for charging batteries in a boat.

Data Cable Connection
Connect the Backbone TorqLink cable, 8-pin data cable, 5-pin data cable, 3-pin data cable, and 4-pin data cable as required. Use the T Bus system termination resistor if needed.

Installation Instruction

Installation Drawing: I17
Item number: 039-00543, Version 1.0 Power cable connection

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.

NOTE! When using only one Power 48-5000 battery, the system will be limited to 6kw maximum output. torqeeDo-039-00540-Power-Cable-
Connection-1

Positive power cable
Negative power cable
Positive charging cable
Negative charging cable
AC power cable

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.
NOTE! When using only one Power 48-5000 battery, the system will be limited to 6kw maximum output.
Option: One charger for each battery

torqeeDo-039-00540-Power-Cable-Connection-2

Positive power cable
Negative power cable
Positive charging cable
Negative charging cable
AC power cable

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.
In case the charger is permanently installed in the boat,
the charger housing or its AC PE and battery minus pole must be connected to the common grounding point.
The AC connection requires specialist knowledge and may only be carried out by qualified personnel.
If necessary, have the planning and installation carried out by a specialist.

NOTE! To charge the batteries in the boat, a land connection in the boat with galvanic isolator or isolation transformer is required according to applicable national requirements (e.g. DIN EN ISO 13297, ABYC E-11).

torqeeDo-039-00540-Power-Cable-Connection-3

25 mm2 grounding cable

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.

torqeeDo-039-00540-Power-Cable-Connection-4

8 pin data cable
5 pin data cable
3 pin data cable
4 pin data cable
Backbone TorqLink, 8 pin data cable
Backbone 5 pin data cable
Bus system termination resistor

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.

Pos.| Item number| Name| Remarks| | Pos.| Item number| Name| Remarks|
---|---|---|---|---|---|---|---|---|---
1| 1283-00| Cruise 12.0 FPTorqLink with electronic box| | Optional equipment|
|
H,I, J, K, L, M| | Cable set with battery switch| See picture for cable length|
7| 2212-00| Fast charger Power 48| 2900 W|
e| | Backbone TorqLink cable 8-pin| 3000 mm| P| | + DC charge cable| 2400 mm; Do not extend!|
| Q| | – DC charge cable| 2400 mm; Do not extend!|
3| 2104-00| Power 48-5000| Select TorqLink-Battery in throttle menu! NOTE! When using only one Power 48-5000 battery, the system will be limited to 6kw maximum output.| B+| | + Battery pole| 7,5 Nm|
B-| | – Battery pole| 7,5 Nm|
AC| | AC power cable| 1000 mm|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
not illus- trated| | + Battery pole adapter
– Battery pole adapter| Not needed for your configuration|
|
| 8| 2218-00| Solar charge controller for Power 48-5000| For TorqLink system only!
Only as stand alone charger or in combination with 2212-00 Fast charger Power 48!|
W| | System ground| min. 25 mm2, not included|
| P| | + Charge cable| 1500 mm|
4| 1976-00| TorqLink Throttle| | Q| | – Charge cable| 1500 mm|
c| | Backbone TorqLink cable 8-pin| 3000 mm| R| | + Input solar cable| 150 mm|
| S| | – Input solar cable| 150 mm|
6| 2213-00| Charger Power 48| 650 W, for AC charging while running use Fast charger Power 48 2212-00; Not compatible with solar charger 2218-00| a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
|
P| | + DC charge cable| 1300 mm; Do not extend!|
Q| | – DC charge cable| 1300 mm; Do not extend!|
B+| | + Battery pole| 7,5 Nm|
B-| | – Battery pole| 7,5 Nm|
AC| | AC power cable| 2000 mm|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
|

This installation drawing is an addition to the original operating instructions. Read operating instructions before wiring.

Connect the cruise motor and terminator to each end of the backbone.
The TorqLink bus system requires a terminator (terminating resistor) at both ends of the backbone in order to function correctly.
One of the terminators is located in the „Terminator Single“, „Terminator Twin“, „Throttle 1918-00“, „ Throttle 1976-00“ , the other is built into the cruise motor. Therefore, when installing, make sure that the components „Terminator“ and „Cruise motor“ are each connected to one end of the backbone.
The connection position of the remaining components on the backbone can be freely selected.
Keep the following points in mind when planning:

An earthing point is required for your Torqeedo system. Take into account the connection and the cables required for this in your planning. The required cable cross-sections can be found in the section Tools, equipment and material.
First determine and plan the installation positions of all components.
Measure the required length of the TorqLink backbone.
Measure the lengths of all required stub lines (cable connection between component and TorqLink backbone).
When planning, please note that TorqLink drop cables must not be extended. If necessary, plan the TorqLink backbone so that the components can be connected through the
TorqLink drop cable without an extension. If necessary, extend the TorqLink backbone to connect a component that is far away; you can find corresponding extensions in our accessories catalogue.
Cables must be fixed every 400 mm, plan attachment material. In places where fastening is not possible, a scuff guard must be fitted.
Openly laid cables (e.g. inflatable boat) must be protected with chafing protection, plan sufficient material.
When planning, please note not to bundle power cables with data or antenna cables (e.g. radios) for other loads.
Observe the minimum bending radius of the cables when planning.
If a second earthed onboard power system is available, ensure that both systems use a common earthing point.
Live parts must be fitted or installed with protection against accidental contact; the necessary installation space must be taken into account during the planning stage.
Always connect batteries as the last component to the system to avoid short circuits and voltage peaks.
Do not extend drop cables, extend backbone if necessary.
Protect plugs and contacts against contamination before installing them.
Do not pull at the cables.
Do not twist cables.
Do not install cables in permanently wet areas such as bilges.
Install cables free of chafing and not around sharp edges, if necessary, attach chafing protection.
Maintain bending limits.
Install plug connections free of tension and load.