WATTOO DK C628-42600DB-F LED Electronic Looping Control Gear User Manual

LED Electronic Looping Control Gear
DALI-2, Push-dim Constant Current Output
With 14-42VDC 250mA-1500mA Adjustable Output Series
User Manual

GENERAL GUIDELINES

LEDGEAR® C6 series, a family of DALI-2 & Push-DIM independent ECG covering from 3.5W to 57W, design with through wiring and super large wiring space, saving a lot of time and effort on the actual wiring work on site. Big push- fit looping connectors are quick to connect cables with, supporting also various wire thicknesses. Wires are secured to the driver with click-on cable clamps, and strain relief cover clicks on effortlessly securing the connections without any need for screws.
The output current can be programmed by DALI or selected by DIP switches which allows you to adjust the constant output current to work with different power LED modules. It helps to reduce the inventory and faster to projects. These LED drivers provide Amplitude Modulation(AM, or CCR) current output, this LEDGEAR® C6 LED drivers is ideal for independent use with Class I, II and III luminaire, you can be sure to offer your customers high quality of light without visual flicker and stroboscopic effects to work in TV studios and security camera environments.

Product description

• Design DALI-2, Push-DIM, output 2in1 dimming
• DALI member, compatible with universal DALI application controllers(also called masters, DALI USB)
• IEC 62386 Part 101,102(DALI-2), 207 qualified and tested in DALI house
• Reliable, Class II, SELV according EN 61347
• ENEC, CE, CB approved by TUV SUD, SAA, C-tick qualified
• ±5% output current accuracy(under maximum load)
• Permissible AC cable 0.75-2.5mm² wire gauge, 8~10mm PVC jacket diameter
• Protection for output open load, short circuits, over voltage and over temperature
• Built–in with permanent memory for DALI and Push-DIM, 100,000 times memory
• Operating temperature ¹: -25°C ~ +50°C, the humidity: 20% ~ 85%
• Over 60,000 hrs nominal lifespan ¹
• Five-year factory guarantee and lifetime technical support ¹
  “¹” Detailed data please refer to the ” PARAMETERS” table .

Features & Benefits
Flexibility & Optimized Inventory 

• Both model covers wattages from 3.5W to 57W and differs in lifespan
• Wattage selectable by 4xDIP switches.
• Push-fit secondary terminals for LED module wires

Human Centric Design

• Easy & Quick connection with push-fit terminals and clip-on end cap for strain relief, super large wiring space
• Loop in & loop out function, max.2.5mm² cross section L, L, N, N, DA, DA,DA,DA stranded wire or solid wire
• Loose wiring inspection don’t need to open the transparent end cap

Suitable for Emergency Lighting

• Suitable for Central Emergency System, CBS (central battery system)
• 50/60Hz and 0Hz(for emergency system)
• Suitable for emergency escape lighting systems according to EN 50172, LEDGEAR® can work with emergency DC voltage input, such as work with backup or emergency LED drivers(batteries).

Housing Properties

• Casing: polycarbonate, white
• Type of protection IP20

Typical applications

• For spot light and downlight in retail and hospitality applications
• For panel light and area light in office and education application

PARAMETERS

14-38V(Iout>1400mA);
Rated current| 250 -600mA
(preselected 250mA)| 650 -1100mA
(preselected 650mA)| 1150 -1500mA
(preselected 1150mA)
Maximum power| 25.2W| 42W| 57W
Current tolerance| ±5%| ±5%| ±5%
Ripple voltage ²| 200mVp-p| 200mVp-p| 150mVp-p
Ripple current| 150mAp-p| 150mAp-p| 100mAp-p
Line regulation| ±2%| ±2%| ±2%
Load regulation| ±3%| ±3%| ±3%
Flicker percentage ³| <3%| <3%| <3%
Output Pst_LM ⁵| <0.8| <0.8| <0.8
Output SVM ⁵| <0.3| <0.3| <0.3
Starting time| <500mS| <500mS| <500mS
Turn off time| <2.0S| <2.0S| <2.0S
Noise 4| <22dB| <22dB| <22dB
Input| Voltage| Rated:220-240V; Range:200-264V;
Frequency| Rated:50-60Hz, 0Hz; Range:47-63Hz, 0Hz;
Power factor| ≥0.9; (Pout ≥ 15W)| ≥0.9; (Pout ≥ 20W)| ≥0.9; (Pout ≥ 20W)
I-THD ⁵| <15%| <12%| <10%
Efficiency ⁶| ≥85%| ≥87%| ≥88%
AC current| 180mA max.| 300mA max.| 350mA max.
Inrush current ⁷| 25A| 35A| 35A
Inrush current time| 45uS| 55uS| 85uS
Leakage current| <1mA| <1mA| <1mA
ON/OFF switches cycle| >100,000| >100,000| >100,000
Standby power| <0.5W| <0.5W| <0.5W
DALI & PUSH Control| Dimming control mode| Amplitude (AM) dimming
Dimming control type| DALI DT6(1 channels dimming) & Push dimming
DALI Input Voltage| Rated:16V;
Range:9.5-22.5V;
DALI Input (Bus) Current| Rated:1.6mA;
Range:1.5-1.7mA;
Dimming Range| DALI-2: 2%-100%; PUSH: 3%-100%; (AM dimming mode)
DALI Standard| IEC 62386-101: 2014, IEC 62386-102: 2014, IEC 62386-207: 2009, IEC 62386-209: 2009
Protection| Over current| Constant current limiting, recovers automatically after fault condition is removed
Over voltage| Shut down output voltage, with auto-recovery or re-power on to recovery
Over temperature| Shut down output voltage, recovers automatically after temperature goes down
Short circuit| Constant current limiting, recovers automatically after fault condition is removed
Safety & EMC| Safety standards| EN61347-2-13; Design refer to TUV EN60950-1, TUV EN61347-1
Withstand voltage| I/P-O/P:3KVac
I/P-FG:1.5KVac
O/P-FG：500Vdc
Isolation resistance| I/P-O/P, I/P-FG, O/P-FG:100M Ohms/500Vdc/25℃/75%RH
EMC emission ⁸| EN55015B, EN55022 Class B, EN61000-3-2, EN61000-3-3
| EMC immunity| EN61000-4-2, EN61547, EN55024, EN-61000-4-5
Surge immunity Line-Earth: 2KV, L Line- N Line:1KV;
---|---|---
Environment| Ambient temperature range⁹| -25°C ~ +50°C| -25°C ~ +50°C:Pout<40W;

-25°C ~ +45°C:Pout≥40W);

| -25°C ~ +50°C:Pout<54W;

-25°C ~ +45°C:Pout≥54W);

Max. case temperature(tc)10| 80°C| 85°C| 90°C
Relative humidity range| 20% ~ 85%RH| 20% ~ 85%RH| 20% ~ 85%RH
Storage temperature range| -30°C ~ +75°C| -30°C ~ +75°C| -30°C ~ +75°C
max. No. of  SUS(Driver supply unit) on miniature circuit breaker(MCB)| MCB TYPE B| 10A| 36pcs @ Pout Max.| 21pcs @ Pout Max| 18pcs @ Pout Max
16A| 57pcs @ Pout Max| 34pcs @ Pout Max| 30pcs @ Pout Max
20A| 72pcs @ Pout Max| 43pcs @ Pout Max| 37pcs @ Pout Max
MCB TYPE C| 10A| 39pcs @ Pout Max| 23pcs @ Pout Max| 20pcs @ Pout Max
16A| 62pcs @ Pout Max| 37pcs @ Pout Max| 32pcs @ Pout Max
20A| 77pcs @ Pout Max| 46pcs @ Pout Max| 40pcs @ Pout Max
MCB TYPE D| 10A| 44pcs @ Pout Max| 26pcs @ Pout Max| 23pcs @ Pout Max
16A| 71pcs @ Pout Max| 42pcs @ Pout Max| 36pcs @ Pout Max
20A| 89pcs @ Pout Max| 53pcs @ Pout Max| 45pcs @ Pout Max
Lifetime(hrs)@ tc=70℃| >60,000H| >60,000H| >60,000H
MTBF
[MIL-HDBK-217F
(ta=25 ℃)]| 475K Hrs min| 498K Hrs min| 527.6K Hrs min
Glow wire test| 850°C for 5S; 650°C for 30S
Dimension L x W x H| 130.5 x 73 x 29.8mm
Warranty years| 5 years

“²” Ripple voltage is measured at 20MHz of bandwidth by using a 12’’ twisted pair-wire terminated with a 100nF & 47uF parallel capacitor.
“³” The flicker for frequencies of 200 Hz or below, input voltage 230Vac , at 100% output current level and 20% output current level with dimmer attached, output current ripple is defined as [(Imax – Imin)/( Imax + Imin)] * 100%, (CEC-400-2016-018-FS, Title 24 part 6 JA8).
“⁵” The noise of LED driver is defined as test data when driver tested in noise room with 50~60dB environment, and been hang in 1ft (305mm) inside chamber.
“₆” Rated voltage input, rated output current, maximum output current.
“⁶” The typical efficiency is test data of output current at input @230Vac with 36V output voltage, maximum output current.
“⁷” The inrush current is test data of 230Vac input, cold start, measured at input current peak.
“⁸” The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC directive on the complete installation again.
“⁹” For other than independent use, higher ta of the control gear possible as long as highest allowed tc point temperature is not exceeded.
“10” The tc is defined as the highest permissible temperature which may occur on the outer surface of the power under normal operating conditions and at the rated voltage/current/power or the maximum of the rated voltage/current/power range, refer to “output power vs temperature” section.

DRIVER PERFORMANCE CURVE

DIMMING OPERATION

Dimming type
Amplitude Modulation, short as “AM”, also known as Constant Current Reduction(CCR) or Analog Dimming. The AM dimming is completely invisible when camera recording but on the other hand a possible LED colour shifting could occur at low level dimming, together with a possible LED light instability due to physical differences between LEDs.
ENHANCED amplitude dimming technology is realized by adjusting the reference voltage supplied to the LED Module. It has the advantage of no surge current and high efficiency. DIM-TO-WARM LED modules are compatible with AM dimming.

PUSH Dimming
PUSH-DIM, also known as Switch-Dim or Touch-Dim. To be able to make simple light management systems, the C6 driver also integrated PUSH-DIM Function. This makes it possible to dim and switch them directly with mains AC voltage using the PUSH control terminals (PUSH-DIM interface). Only one commercial push-button is required; the controller takes over the drivers. PUSH-DIM may never be used at the same time as a DALI control system.
Circuit diagram

Wiring and cable compensation
a) Do not use more than 20pcs C6 driver in a single PUSH-DIM application (up to 20 C6 Driver can be controlled by one push-button). The greater the number of C6 series driver controlled simultaneously, the greater the risk of asynchrony.
b) The cable length between the push-button and the farthest C6 series driver may not be longer than 105 meters. Compensation measures must be applied for line lengths required to be more than 105 meters long (bell transformer, resistance).
c) The push button can only be connected to the AC/L and PUSH terminals of the driver. It results in the short circuit if the Push Button is connected to the AC/N terminal.
Instructions

to 100%
Press and hold at OFF status| 0.50-5.0sec| Brightness Dimming From 2% up to 100%
Long Press| >15.0 sec| Reset to factory settings(up to 50%)

Note:
a) Factory defaults 100% brightness, dimming level down to 3%.
b) Built–in with permanent memory: Light returns to the previous dimming level when switched off and on again, even at power failure.
c) Synchronization of switching state and dimming direction:
For physical reasons, a PUSH-DIM system can work asynchronously; in other words, the switching state and dimming direction of the individual luminaires are different. The following steps are used to synchronize a PUSH-DIM system:
1. Step: Press and hold (> 0,5 s) → All luminaires switch on
2. Step: Press briefly (< 0,5 s) → All luminaires switch off
3. Step: Press and hold (> 0,5 s) → All luminaires switch on and dim
d) The PUSH-DIM wiring and the operator button must be rated for mains voltage (240 V).
e) Warning: Make sure the conduct core connected to PUSH terminal is not exposed, as it connected to the live wire.

Asynchronism
As a matter of principle, asynchronisms can occur with push-button operation in systems with more than one C6 driver. The higher the number of C6 Driver and the longer the control line length, the greater the chance of asynchronisms. In order to avoid lighting installations running asynchronously in practice, the permissible number of C6 series (20) and the total line length of 25 meters must be adhered to.

DALI 2 Dimming
The DALI logo, is only allowed to use for members of the DiiA. The LEDGEAR® C6 series is DALI-compliant to any DALI master or application controller if they bear the DALI logo.
Instructions
a) Compatible with both DALI-2 application controller or DALI-I master, please make sure they also qualified and listed in the DiiA website.
b) Connect the DALI signal to the DA1 and DA2 terminals (polarity-free)
c) Addressing possible:
• Individually (max. 64 IP addresses)
• In groups (max. 16)
• All together
d) The least dimming depth of DALI is of 2% * Iout.
e) Built-in with permanent memory: light returns to the previous dimming level when switched off and on again, even at power failure.
f) Supports star, tree, serial, parallel wiring ,but not supports ring wiring
g) If the C6 series are not reacting to the command of the control unit. Please inspect the wiring; approx.
16 V DC must be applied to the DALI terminal of the C6 series.

h) DALI bus communication length and input wire diameter

DIAGRAM&INSTALLATION MANUAL

Isolated circuit (Fly-back CV + DC-DC control)

Insulation between circuits

Release of the wiring
Press down the “push button” and remove the cable from front.

Looping Circuit diagram
These LEDGEAR® drivers provides “through wiring functions” at primary for the L,N input and DALI1,DALI2, which allows quick looping from driver to driver and save the installation labour.

Wiring type and cross section
The wiring can be in stranded wires with ferrules or solid with a cross section of 0.75–2.5 mm². Strip 8-10mm of insulation from the cables to ensure perfect operation of the push-wire terminals. Use one wire for each terminal connector only

Wiring guidelines

• All connections must be kept as short as possible to ensure good EMI behavior.
• Mains leads should be kept apart from LED Driver and other leads (ideally 10 – 30 cm distance).
• Incorrect wiring can damage LED modules.
• The wiring must be protected against short circuits to earth (sharp edged metal parts, metal cable clips, louver, etc.

Miniature circuit breaker application
Total continuous current of the drivers and installation environment must always be considered and taken into calculations when installing drivers behind miniature circuit breaker(MCB).
Quantity of drivers(36V@1100mA Output) per miniature circuit breaker 16 A Type C

Based on inrush Ipeak current| Typ. peak inrush current Ipeak| 1/2 value time, Δt| Calculated energy, Ipeak ² Δt
---|---|---|---
52pcs| 30A| 87uS| 0.079A²s
| Example calculation of total drivers amount limited by continuous current: n(Icont) = (16 A (Inom, ta) / “nominal mains current with full load”) x 0.75). This calculation is an example according to recommended precautions due to multiple adjacent circuit breakers (> 9 MCBs) and installation environment (ta=30°C); variables may vary according to the use case. Both inrush current and continuous current calculations are based on “Schneider Acti9” series circuit breakers. More specific information in “Schneider Acti9” series circuit breaker documentation.

NOTE ! Type B or C MCB’s are strongly recommended to use with the LED driver.

DIP Switch Table
LEDGEAR® C6 series is a multiple-stage constant current driver, selection of output current through DIP switch is exhibited below

C628-42600DB-F

Output| DIP Switch
Voltage| Current| Power| 1| 2| 3| 4
14-42V| 250mA| 10.5W| –| –| –| –
300mA| 12.6W| ON| –| –| –
350mA| 14.7W| –| ON| –| –
400mA| 16.8W| ON| ON| –| –
450mA| 18.9W| –| –| ON| –
500mA| 21.0W| ON| –| ON| –
550mA| 23.1W| –| ON| ON| –
600mA| 25.2W| ON| ON| ON| –
| | | | | | –
| | | | | | –
C650-421100DB-F

Output| DIP Switch
Voltage| Current| Power| 1| 2| 3| 4
14-42V| 650mA| 27.3W| –| –| –| –
700mA| 29.4W| ON| –| –| –
750mA| 31.5W| –| ON| –| –
800mA| 33.6W| –| –| ON| –
850mA| 35.7W| ON| –| ON| –
900mA| 37.8W| –| ON| ON| –
950mA| 39.9W| –| –| ON| ON
1000mA| 42.0W| ON| –| ON| ON
14-38V| 1050mA| 39.9W| –| ON| ON| ON
1100mA| 41.8W| ON| ON| ON| ON
C665-421500DB-F

Voltage| Current| Power| 1| 2| 3| 4
14-42V| 1150mA| 48.3W| –| –| –| –
1200mA| 50.4W| ON| –| –| –
1250mA| 52.5W| –| ON| –| –
14-40V| 1300mA| 52.0W| ON| ON| –| –
1350mA| 54.0W| –| –| ON| –
1400mA| 56.0W| ON| –| ON| –
14-38V| 1450mA| 55.1W| –| ON| ON| –
1500mA| 57.0W| ON| ON| ON| –

Fixing conditions
Dry, acid-free, oil-free, fat-free. It is not allowed to exceed the maximum ambient temperature (ta) stated on the device. Minimum distances stated below are recommendations and depend on the actual luminaire. Is not suitable for fixing in corner.

Size→
Model ↓| L1(min.)| L2(min.)| H(min.)
---|---|---|---
C628-42600DB-F| 100mm| 10mm| 15mm
C650-421100DB-F| 150mm| 20mm| 30mm
C665-421500DB-F| 200mm| 20mm| 30mm

MECHANICAL

PACKAGING

Part Number| Dimension| Gross Weight| Net Weight| Qty/Carton
---|---|---|---|---
C628-42600DB-F| 510x330x205mm| 11.5kg| 9.5kg| 50pcs
C650-421100DB-F| 510x330x205mm| 12kg| 10kg| 50pcs
C665-421500DB-F| 510x330x205mm| 15kg| 13kg| 50pcs

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