Heli Modified Inc HR05130 HeliBars Handlebar Relocation Adapters Instruction Manual

June 11, 2024
Heli Modified Inc

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Heli Modified Inc HR05130 HeliBars Handlebar Relocation Adapters

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Product Information

The 2013+ BMW GS/GSA HeliBars Handlebar Relocation Adapters (Part # HR05130) are designed to relocate the handlebars of your motorcycle to provide a more comfortable riding position. These adapters are manufactured by Heli Modified, Inc., and come with installation instructions and a warranty/return policy.

Installation Instructions

It is important to note that improper installation of these handlebar relocation adapters could result in serious injury or death. Therefore, it is recommended that a qualified mechanic install your HeliBars. If specific instructions for your motorcycle are not included, the installation is simply a reversal of the disassembly process. Be sure to clean the fork tubes before installation and note the location of lines and cables. After installation, move the bars lock to lock and check clearance of cables, hydraulic lines, wires, fairing, and fuel tank. Tighten bar end damper weights firmly and torque all hardware to manufacturer’s specifications. If you have any installation questions, please call 1-800-859-4642.

Product Warranty/Return Policy

If within thirty (30) days of the shipping date you are not satisfied for any reason, you can return the HeliBars. The return policy is valid for the original purchaser only. If HeliBars are purchased from a vendor other than Heli Modified, Inc., the customer must contact the vendor where purchased regarding returns. Refund will be extended to the original purchaser only. There are no other warranties which extend beyond this. The product must be returned with all original equipment, documents, and packaging. There must be no physical damage caused by the customer or by carrier. A Return Authorization Number must be obtained from Heli Modified, Inc. before returning the product. Heli Modified, Inc. reserves the right to charge a re- stocking fee of up to 25% if the above criteria are not met.

It is important to note that there are no further express or implied warranties, including, but not limited to, implied warranties of merchantability or fitness for a particular purpose. By accepting this product, the consumer agrees to arbitrate and litigate any controversy in the State of Maine, and under the laws of the State of Maine. Heli Modified, Inc. assumes no liability for any injury or loss of property which may result from improper installation or use of any HeliBars. All Heli Modified, Inc. products should be installed by a qualified mechanic. Improper installation may cause death or injury.

Thank you for your purchase of our HeliBars®. They are designed to increase your long distance comfort and improve the handling of your sport motorcycle, and we feel confi dent you will enjoy them.

INSTALLATION

IMPROPER INSTALLATION COULD RESULT IN SERIOUS INJURY OR DEATH. HAVE A QUALIFIED MECHANIC INSTALL YOUR HeliBars.
IF WE HAVE NOT INCLUDED SPECIFIC INSTRUCTIONS FOR YOUR MOTORCYCLE, THEN THE INSTALLATION IS SIMPLY A REVERSAL OF THE DISASSEMBLY PROCESS. NOTE THE LOCATION OF LINES AND CABLES. BE SURE TO CLEAN THE FORK TUBES BEFORE INSTALLATION!!
CAUTION** MAKE SURE THE HeliBars ARE FULLY SEATED. TIGHTEN BAR END DAMPER WEIGHTS FIRMLY. AFTER INSTALLATION, MOVE BARS LOCK TO LOCK AND CHECK CLEARANCE OF: 1.CABLES 2. HYDRAULIC LINES 3.WIRES 4.FAIRING 5.FUEL TANK. TORQUE ALL HARDWARE TO MANUFACTURER’S SPECIFICATIONS.
IF YOU HAVE INSTALLATION QUESTIONS, PLEASE CALL 1-800-859-4642.
HELI MODIFIED, INC. ASSUMES NO LIABILITY FOR ANY INJURY OR LOSS OF PROPERTY WHICH MAY RESULT FROM IMPROPER INSTALLATION OR USE OF ANY HeliBars.

WARRANTY / RETURN POLICY

We make every eff ort to build a quality product so you can fully enjoy your riding experience. Thank you for your order.
HeliBars® may be returned for defects in materials and workmanship within one year from the date of shipment to the original purchaser, in which event the purchaser may receive a replacement set of HeliBars.
If within thirty (30) days of the shipping date you are not satisfi ed for any reason, you can return the HeliBars. Return policy is valid for original purchaser only. If HeliBars are purchased from a vendor other than Heli Modifi ed, Inc., customer must contact vendor where purchased regarding returns. Refund will be extended to original purchaser only. There are no other warranties which extend beyond this.
Conditions of this 30 day return policy:

  1. Bars must not be used as a tie down point. (See attached ‘Trailering Instructions’).
  2. Bars cannot be damaged, dented, or altered in any way.
  3. Bars cannot be overtorqued.
  4. Refund will be for product purchase price only, and credited to original purchaser only.
  5. Product must be returned with all original equipment, documents and in original packaging. There must be no physical damage caused by the customer or by carrier.
  6. A Return Authorization Number must be obtained from us before you return the product.

We reserve the right to charge a re-stocking fee of up to 25% if the above criteria are not met.
THERE ARE NO FURTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. By accepting this product, the consumer agrees to arbitrate and litigate any controversy in the State of Maine, and under the laws of the State of Maine.
HELI MODIFIED INC. ASSUMES NO LIABILITY FOR ANY INJURY OR LOSS OF PROPERTY WHICH RESULT FROM IMPROPER INSTALLATION OR USE OF ANY HELI BARS. ALL HELI MODIFIED, INC. PRODUCTS SHOULD BE INSTALLED BY A QUALIFIED MECHANIC. IMPROPER INSTALLATION MAY CAUSE DEATH OR INJURY.

Ride Safe and Enjoy!

WARNING: IMPROPER INSTALLATION COULD RESULT IN SERIOUS INJURY OR DEATH.
HAVE A QUALIFIED MECHANIC INSTALL YOUR HELIBARS®.
TOOLS REQUIRED: Torx drives and metric hex drives. Loctite 2701 COVER FUEL TANK AND SIDES OF FAIRING WITH PROTECTIVE MATERIAL.
IMPORTANT: If ROX risers are installed on bike, remove them and go back to stock before starting Heli Tour Performance Handlebar Riser installation.

  1. Cover fuel tank with a protective cover. Remove the 4 torx head cap screws clamping the stock bars in place (T45) and set the bar assembly behind the forks on the fuel tank (See Photos #1 & #3).
  2. Remove the left fork tube plastic cap (Photo #2, call out 5). Remove nut (Photo #2, call out 4) while holding nut (Photo #2, call out 3). Lower fork tube assembly, move clutch hydraulic line and wire looms behind top triple clamp. Move left fork tube back into position into the top triple clamp. Apply Loctite 2701 to the threads, thread nut back into position and torque to 40 NM (29.5 ft lbs.). Repeat step number 2 on the right side.
  3. Install Tour Performance adapter (See Photo #3) with the 4 socket head cap screws provided. Starting with the forward 2 screws, torque them to 18 ft. lbs.
  4. Re-install the stock handlebar and just lightly tighten the forward 2 Torx head screws for now. (See Photo #4) Adjust bar forward or back to desired position. Torque the forward screws fi rst to 18 ft lbs., then then rear two. (See Photo #5)
  5. Place cable ties provided as shown in (Photo #6) to hold cables, hydraulics and wire looms to the top triple clamp. Both Left and Right sides must be cable tied.

CAUTION  HARDWARE MUST BE TORQUED TO SPECIFIED VALUES.
THEY MUST NOT BE OVERTORQUED.
OVERTIGHTENED HARDWARE CAN LOSE INTEGRITY.
For questions regarding installation please call 1-800-859-4642.
HELI MODIFIED, INC ASSUMES NO LIABILITY FOR ANY INJURY OR LOSS OF PROPERTY WHICH MAY RESULT FROM IMPROPER INSTALLATION OR USE OF ANY HELIBARS PRODUCT.

INSTALLATIONHeli-Modified-Inc-HR05130-HeliBars-Handlebar-Relocation-
Adapters-fig 1 Heli-Modified-
Inc-HR05130-HeliBars-Handlebar-Relocation-Adapters-fig 2

IMPORTANT INFORMATION

ABOUT POWDER COATED HELIBARS
HeliBars® are fi nished with a polyester powder coating. The polyester is recommended for outdoor use because of it’s excellent UV resistant quality; if we were to use an epoxy it would tend to fade and chalk pretty quickly when exposed to sunlight and UV rays.
Care must be taken during installation because the fi nish can be scratched by the sharp surfaces of the controls and master cylinder clamps. When mounting the master cylinders
to bars, do not let them move around the bars with the caps loose. Mount them in the proper position and hand tighten the screws until fi nal adjustments are made; in this way you will lessen the possibility of scratching.
NOTE: Powder coat fi nish is not indestructible, there are chemicals which may react negatively when applied to fi nish. Brake fl uid may cause deterioration of the fi nish. We do not recommend the use of acetone or similar chemicals for cleaning purposes. We would recommend the use of an over-the- counter adhesive remover (such as Goo Gone) for the removal of any extraneous material. Please read labels directions for any cleaning/polishing product before use. If you have any questions regarding the use of any over-counter- products with the HeliBars, please call us before applying them to the powder coated finish.
If care is taken during installation, your HeliBars will continue to look as good as when they were new. They will look great for years to come with a bit of wax and careful cleaning. Thank you for your purchase, ride safe and enjoy!

Sincerely,
Harry Eddy, President

Trailering with HeliBars®

HeliBars clip ons and handlebars must not be used as the primary holding points for tie downs while trailering. As with your stock bars applying extreme force to the ends of the bars can bend the bars or rotate them on their mounts.
Use a wheel chock and pull the machine down and forward using soft ties or similar, attached to the lower triple clamp.
Bars should only be used as secondary attachment points to steady the motorcycle from lateral sway.
Failure to follow these guidelines can cause damage to the bars and the motorcycle, and may also void our warranty.

HR05130 Handlebar Relocation Adapters Installation Instructions
~ PO Box 638 ~ 20 Industrial Way ~ Cornish, ME 04020
Toll Free: 800-859-4642
Int’l: 207-625-4642
Fax: 207-625-3024
www.HeliBars.com

References

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