Heatsavr 0000137248 Dosing Pump Kit Instruction Manual

Heatsavr 0000137248 Dosing Pump Kit

GETTING STARTED

Welcome
Heatsavr systems is high quality product suitable for many applications requiring timed dosing.
The simplicity of the programming process makes this system easy to use.

• Please review this manual carefully. Pay particular attention to warnings and precautions.
  Always follow good safety procedures, including the use of proper clothing, eye and face protection.

• Please be sure to read this manual and select operating mode before installation.

What’s in the box?

Before you start, check that your box contains the following items:

A. Heatsavr
B. PVC 4×6 mm (¼” OD) tube 5m (16 ft)
C. Anchor plugs + screws
D. Ceramic weight + suction filter
E. FPM non-return valve (3/8” GAS)
F. PE 4×6 mm (¼” OD) tube 5m (16 ft)
G. Fixing bracket

Technical features

• Power supply available: 100-240 VAC
• Consumption: 8 W
• Flow rate: 12 l/h (6.8 oz)
• Max back pressure: 1,5 bar (22 PSI)
• Protection of the System: the sealed enclosure on the Heatsavr is highly water resistant and the electronics are further protected within the enclosure.
• Dimensions: H 234 x W 162 x L 108 mm (H 9,2″ x W 6,4″ x D 4,3″)
• Weight:1 Kg (2.2 lbs).

Warnings

• Read this manual carefully before installation and before starting up the Heatsavr.
• When using the installation and programming settings indicated in this manual.
• For all connections refer to the topographical diagram for the control circuit given in this manual.
• WARNING: Always follow the necessary safety procedures, including the use of adequate protection for the eyes, face, hands, and clothing.
• WARNING: When installing or carrying out maintenance on this equipment, always disconnect it from the power supply.
• We are constantly striving to improve all its products, and we therefore reserve the right to make changes at any time without notice.
• Failure to abide by the indications given in this manual may result in injury to people or property damage, or compromise or damage the equipment itself.

Material required during installation
An installation kit is available (see Maintenance & Accessories).

INSTALLATION AND SETTING

Check all applicable plumbing and electrical codes before proceeding with the installation.
This will help to ensure that the system is installed in safe and suitable manner.

CAUTION: Do not mount the unit in the direct path of steam.
This can short circuit and permanently damage the unit.

WARNING : Before installing the device and before intervening in any way on the metering unit, make sure that the power supply is disconnected.

Mounting the system

• Apply the panel unit system with the brackets and screws supplied
• Determinea suitable location for the system
• Using the bracket as a template, mark and drill holes for bolting the system to the wall
• Insert the anchors in the holes
• Bolt the bracket in place (flat side against the wall with holes on bottom) with the hardware provided

Plumbing
The following installation steps apply for the pump:

Suction Line – Assemble the foot filter to insert in the chemical tank (See picture 2). –

• Insert the 4×6 mm (1/4″ OD) PVC tube through the ceramic weight.
• Connect the PVC tube on to the barbed fitting of the plastic filter.
• Slide on the ceramic weight in order to secure the connection.
• Slide the filter and the tube into the chemical container so that it reaches the bottom.
• Connect the other side of the tube into the pump suction fitting

Periodically clean it from possible residues.

Delivery Line – Connect PVC tube to delivery side of pump. Connect other end to duck check valve or injection fitting.
The following components are included:

duck check valve in FPM:
Threads: 3/8” Standard
Drill bit size: 14 mm (9/16”)

Electrical Connection

1. Connect the power supply cable to the power supply or receptacle (100…….240 Vac) using appropriate plug.
2. It is a dry contact, works after, before or with the dosage, it is used to control an external system.
3. You can connect the external signal (24….240 Vac) to the Flow connector, this inlet is connected to the Flow function, if enabled (ON) it allows the dosing to be activated when the external signal is present.
4. You can connect the level probe (optional) to the “Level” connector.

Switch ON system
When the system is switched ON, it will ask the following settings:

1. Language (you can choose EN, IT, FR, DE, ES).
2. Clock Setup
3. Unit (you can choose ml or oz).

Priming
With the right-hand switch in the ON (I) position (system operating), press the UP (+) key for at least 2 seconds until the pump starts to run at the max speed, press again to stop the pump.

Standby position
With the right-hand switch in the OFF position (O position), the system is in standby mode and programs will not run. This function is needed for maintenance or alarm, without powering down the system.
The system must be ON (I position) for normal timed operating.

SETTINGS
Set the system (the right-hand switch must be ON).
The Settings menu can be accessed by pressing the Set key for at least 3 seconds.
If a password other than 0 is set, the system will ask for the password to access the programming menu.

Upon release of the key the display will show:

FR, IT). Start to set by pressing the Enter key and select the language with UP and DOWN. To confirm press Enter.
Clock Setup

Mon         10.26am

| With this window you can set the date and time. Start to set by pressing the Enter key and select the values using with UP and DOWN. To confirm press Enter.
Unit ml| You can set the measure unit of the system: ml or oz. Start to set by pressing the Enter key and select the values using with UP and DOWN. To confirm press Enter.

Relay

Alarm Function

| You can set the relay mode as such:

• Alarm Func. : the relay switch-on with the alarm.
• Pump After : the relay and the motor are activated simultaneously, but deactivation of the relay is delayed (adjustable time 0-999 sec.).
• Pump Before : the relay is activated before the motor (adjustable time 0-999sec.) and is deactivated simultaneously.
• Off : relay disabled.

*If time of Pump After or Pump Before is “0” the relay will work simultaneously to the pump.

Flow Off| You can activate (on) or deactivate (off) the Flow function. Start to set by pressing the Enter key and select the values using with UP and DOWN. To confirm press Enter.
 | Calibration ENTER to START|  | In this window you can allows more precise dosing, by doing the calibration. (see the paragraph 3.1 Calibration Function )
Change Password 0| The password can be modified by choosing an incremental value between 0 and 9999. Start to set by pressing the Enter key and select the values using with UP and DOWN. To confirm press Enter.

Calibration Function

1. Completely install the system with a graduated container at the inlet.
2. Prime the system
3. Keep the Set key pressed for at least 3 seconds to access to the Settings menu, press Down or Up until the Calibration window is reached.
4. It’s recommended to let the system run at least 30 seconds for a precise calibration.
5. Press the UP and DOWN keys to enter the actual dosed value. Press the Enter key to confirm and set the pump calibration.
6. The system is calibrated. Position the foot filter in the chemical tank.

• The calibration function allows more precise dosing.
• The system is already calibrated for 12 l/h (6,8 oz/min) with water and no back pressure. For precise dosing to a specific application calibration is necessary.

PROGRAMMING

A program is a specific dosing event. To program the system the right-hand switch must be ON ( l ). The Programming menu can be accessed by pressing the Prog key for at least 3 seconds.
If a password other than 0 is set, the system will ask for the password to access the programming menu.

Upon release of the keys the display will show:

P01 on   12.00am

——-     Q   0ml

| 1 st Number of program – You can set 48 different programs. Select the program number, you want start to setup by pressing UP and DOWN keys. To confirm

press Enter.

P01    on   12.00am

——-     Q   0ml

| 2 nd Set startup time – The dosing start time can be set by using UP and DOWN keys, to confirm press Enter.
P01    on   12.00am

——- Q   0ml

| 3 rd Weekly days – Use UP and DOWN to choose which weekly day or group of days you want the program running as below:

1.      ____  = OFF – all days

2.      M __ = ON – on Monday

3.      _T __ = ON – on Tuesday

4.      __ W = ON – on Wednesday

5.      __ T = ON – on Thursday

6.      ____ F = ON – on Friday

7.      ____ S = ON – on Saturday

8.      ____ S    = ON – on Sunday

9.      MTWTF = ON – from Monday to Friday

10.   ____ SS = ON – Saturday & Sunday

11.   MTWTFS_ = ON – from Monday to Saturday

12.   MTWTFSS = ON – every days Press Enter to confirm.

P01    on   12.00am

——-     Q   0ml

| 4 th Quantity – Use UP and DOWN keys to set the desired quantity, to confirm press Enter

The maximum quantity which can be set is 18 l or 600 oz.

*remember to setup the measure unit of the system.

P01      Speed 100% Durat.          00:00:00| 5 th Pump speed – Use UP and DOWN keys to choose the pump speed expressed as a percentage (from 1 to 100%) which automatically fixes the duration of the dosing itself.

The bottom right part of the display shows the time necessary for dosing at that given speed.

To confirm press Enter.

Standard view
During normal operation (the right-hand switch is on the “ I ”), the display will show the dosing quantity which will decrease slowly until it finishes of the related program.

Menu exit
To exit from the setting or programming Menu, press the Esc key, and the system will display:

Exit

Save

| Use UP and DOWN to save or not. Press Enter to confirm.

*You can exit anytime. If you set just one parameter it is not required to go through each submenu.

ALARM

parameters
Clock Fail| Clock error| -Press Enter to restore

operation

To restore the initial parameters (Default), perform the following steps:

• Unplug the system from the power supply.
• Keep pressed UP and DOWN keys.
• Plug the system to the power supply while UP and DOWN are kept pressed.
• The system will display

Default Parameters:

• Language: English
• Time: Maintain the set time
• Unit: ml
• Relay: alarm
• Flow: off
• Password: 0 (Disabled)

MAINTENANCE AND ACCESSORIES

Replacing the squeeze tube
Make sure that the right-hand switch is on the “ O ” position and proceed as follows:

• Remove the screws and cover protecting the peristaltic pump.
• Place the thumbscrew holder with the two thumbscrews in a vertical position.
• Remove the connector situated to the left of the pump from its seat and pull the tube fitting towards the front panel. While the tube is being withdrawn, follow its path by turning the roller in a clockwise direction by hand until the connector to the right of the pump can also be removed.
• To re-assemble, move the roller assembly so the two rollers are horizontal to each other.
• Push the connector to the left of the pump in as far as it will go, with the curved part towards the bottom;
• Press the tube fitting into its seat, following its path progressively by turning the roller assembly in a clockwise direction by hand, until the tube fitting situated to the right of the pump can also been seated properly.
• Replace the protecting cover into place and resecure with the screws. It will now OK to position the right-hand switch on “ I ”.

TROUBLESHOOTING

Pump will not activate:

• Check pump output terminals for loose screws and disconnected wires.
• Check for proper voltage across motor windings.
• Check for obstruction in pump head.
• Check the program time and quantity and also clock time.

Pump runs too slowly:

• Check roller block for binding.
• Check for lubrication on squeeze tube.
• Pump was setup at the lower speed.

Loss of pump prime:

• Check pickup line for any holes or air leaks.
• Check squeeze tubing in pump for any cracks or pin holes.
• Check tubing for deterioration.

QUICK REFERENCE

Switch ON
At the first time the system is switched ON, it will ask the following settings:

1. Language (you can choose EN, IT, FR, DE, ES).
2. Clock Setup
3. Unit (you can choose ml or oz).

Priming
After the hydraulic installation, keep pressed UP key for at least 2 seconds until the pump start to run at the max speed, press again to stop the pump.

Calibration
The system is already calibrated for 15 l/h (8 oz/min) with water and no back pressure, because of that calibration is recommended in any case.
To do calibration keep pressed Set key for 3 sec than UP and DOWN until you reach “Pump Calibration” window.

Programming Menu

1. 1st Number of program – You can set 48 different programs. Select the program number, you want start to setup by pressing UP and DOWN keys. To confirm press Enter.

2. 2nd Set startup time – The dosing start time can be set by using UP and DOWN keys, to confirm press Enter.

3. 3rd Weekly days – Use UP and DOWN to choose which weekly day or group of days you want the program running. Press Enter to confirm.

4. 4th Quantity – Use UP and DOWN keys to set the desired quantity, to confirm press Enter
   The maximum quantity which can be set is 18 l or 600 oz. *remember to setup the measure unit of the system.

5. 5th Pump speed – Use UP and DOWN keys to choose the pump speed expressed as a percentage (from 1 to 100%) which automatically fixes the duration of the dosing itself. The bottom right part of the display shows the time necessary for dosing at that given speed.
   To confirm press Enter.

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