American SANDERS 40590 Power Booster User Manual
- June 10, 2024
- American SANDERS
Table of Contents
40590 Power Booster
User Manual
Power Booster
Operator’s Manual
READ THIS BOOK
This book has important information for the use and safe operation of this
machine. Failure to read this book prior to operating or attempting any
service or maintenance procedure to your American Sanders machine could result
in injury to you or to other personnel; damage to the machine or to other
property could occur as well. You must have training in the operation of this
machine before using it. If your operator(s) cannot read this manual, have it
explained fully before attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at
the rear of the machine.
WARNING!
The Products sold with this Manual contain or may contain chemicals that are
known to certain governments (such as the State of California, as identified
in its Proposition 65 Regulatory Warning Law) to cause cancer, birth defects
or other reproductive harm. In certain locations (including the State of
California) purchasers of these Products that place them in service at an
employment job site or a publicly accessible space are required by regulation
to make certain notices, warnings or disclosures regarding the chemicals that
are or may be contained in the Products at or about such work sites. It is the
purchaser’s responsibility to know the content of, and to comply with, any
laws and regulations relating to the use of these Products in such
environments. The Manufacturer disclaims any responsibility to advise
purchasers of any specific requirements that may be applicable to the use of
the Products in such environments.
This product is intended for commercial use only
Operator Safety Instructions
In this Operation Manual you will find three statements that you must read and
observe to ensure safe operation of this machine.
DANGER means: Severe bodily injury or death can occur to you or other
personnel if the DANGER statements found on this machine or in this Operation
Manual are ignored or are not adhered to. Read and observe all DANGER
statements found in this Operation Manual and on your machine.
WARNING means: Injury can occur to you or to other personnel if the
WARNING statements found on your machine or in the Operation Manual are
ignored or are not adhered to. Read and observe all WARNING statements found
in this Operation Manual and on your machine.
CAUTION means: Damage can occur to the machine or to other property if
the CAUTION statements found on your machine or in this Operation Manual are
ignored or are not adhered to. Read and observe all CAUTION statements found
in this Operation Manual and on your machine.
WARNING!! Operating the Power Booster without observing all labels and
instructional information could result in injury or damage. Read the operators
manual and all labels before attempting to use the booster. Make sure all of
the labels and instructional information are attached or fastened to the
booster. Get replacement labels and decals from your authorized distributor.
Input Power 115/200V, 120/208V or 120/240V, 30k 60 Hz, single phase only.
WARNING!! Do not connect this box to a 277/480V power source. Electrical
shock and/or equipment damage may occur.
Connections: Input: Use only 4-wire cord (Minimum AWG10-4) and a 30A
250V, 4-wire locking connector (NEMA L14-30R). Output : 20A 250V 3-wire
locking plug (NEMA L6-20P). Two 20A 12W 3-Wire straight blade plugs (NEMA
5-20P).
WARNING!! Do not connect this box to power supply with a 3-Wire cord. Do
not join the neutral(white) and ground(Green) at any point. This violates
electrical safety standards and can result in electrical shock.
CAUTION Do not change voltage setting under load. Damage to Power Booster
could occur. If machine(s) is plugged into Power Booster, it must be in the
OFF position prior to changing the voltage selector switch on the Power
Booster.
Operation of the box: The Power Booster supplies two 120V/20A outlets and
one 240V/20A outlet. The 240V output can be lowered, unchanged or raised by a
selector switch. To lower voltage, press the left end of the switch indicated
by 90%. To leave voltage unchanged, move the switch to the middle position
indicated by 100%. To raise voltage, press the right end of the switch
indicated by 110%. Operate the selector switch to maintain the output voltage
as close as possible to the voltage rating on your sanding machine. The 120V
outputs are not affected by the selector switch.
Special operations: Both the 120V and 230V outlets may be used
simultaneously, however, machine nameplate ratings must be observed to limit
the total current draw on the booster to 30 amps.
WARNING!! Operating the Booster with a Continuous Total current draw in
excess of 30 amps may damage the booster or associated components. Circuit
Protection: 120V: Two 20A breakers(integral). 230V: 30A branch circuit breaker
in power supply(not integral to booster)
WARNING!! Use of this booster as a step or furniture could result in
injury or damage. Do not use this booster as a step or fumiture.
WARNING!! Any alterations or modifications of this booster could result
in damage to the booster, output machines, the operator or bystanders.
Alterations or modifications not authorized by the manufacturer voids any and
all warranties and liabilities.
WARNING!! Do not operate the Power Booster if it is wet or in a wet
environment. Maintenance: If any component fails or the booster does not
operate properly, return to an authorized American Sanders service center for
any needed repairs.
DANGER!! Electrocution could occur if maintenance or repairs are
performed on a unit that is not disconnected from the power source. The
booster power supply should always be disconnected before attempting any
maintenance or service.
Power Booster
Section II
Parts Manual
POWER BOOSTER POWER BOOSTER
Item | Ref. No. | Qty | Description |
---|---|---|---|
1 | 920065 | 11 | Nut, 8-32 E.S.N.A |
2 | 962027 | 7 | Screw, 8-32 X 1/2 P.H. |
3 | 962546 | 10 | Screw #10 -24 X 1/2 |
4 | 980603 | 4 | Washer, #10 Lock External Tooth |
5 | 980621 | 1 | Washer External Tooth Lock |
6 | 980982 | 4 | Washer 10 Sae Flat Pltd |
7 | 85613A | 4 | Screw, 8-32 X 7/8 P.H. S.S. |
8 | 56380639 | 1 | Decal-Prop 65 |
9 | 40584A | 1 | Voltmeter Digital Panelmount |
10 | 40585A | 1 | Switch 3position2pole Rocker |
11 | 40586A | 1 | Transformer200-264v/35a Bk/Bo |
12 | 40587A | 1 | Inlet Locking 250v/30a |
13 | 40588A | 1 | Outlet Locking 250v/20a |
14 | 40589A | 1 | Receptacle Duplex 125v/20a |
15 | 40654A | 1 | Connector L14-30r |
16 | 41410A | 2 | Circuit Breaker 20 Amp |
17 | 51220A | 4 | Bumper, Plastic Non-Marking |
18 | 52481A | 1 | Handle, Bright Zinc Finish |
19 | 60598A | 1 | Lid Power Booster Box |
20 | 60599A | 1 | Box Power Booster |
21 | 70346A | 1 | Labelinstructionpower Boostr |
22 | AS015900 | 1 | DECAL, AMERICAN SANDER, 3″, BL |
23 | 81102A | 4 | Nut Stop Elastic 1/4-20 Hex |
24 | 85376A | 4 | Screw 1/4-20 X 5/8 Pan |
25 | AS091900 | 1 | LABEL, CAUTION, CHANGE VOLTAGE *NOT SHOWN |
WIRING DIAGRAM
Limited Warranty
PowerBooster
TO QUALIFY FOR THIS WARRANTY
- Machine must be registered within 30 days from the time of purchase on a form provided by American Sanders. Your American Sanders Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.
- The machine must have been purchased from American Sanders or an authorized American Sanders Distributor.
- This warranty extends to the original purchaser only and is not transferable to subsequent owners.
TIME PERIODS
ONE (1) YEAR WARRANTY – For the PowerBooster. Warranted to be free from
defects in material and workmanship for a period of one (1) year from the date
of purchase by the original owners. (See Exclusions)
EXCLUSIONS (Not Covered by Warranty)
- Expendable wear items and parts that fail through normal wear by reason of their characteristics (cords, pads, pad holders, belts, wheels, carbon motor brushes, bulbs, filters, bags, or other consumable parts).
- This warranty does not extend to parts affected by misuse, neglect, abuse, accidents, damage in transit, overloading the capacity of the machine, failure due to lack of proper maintenance or care as described in the operating and maintenance instructions. All defective parts must be returned to the distributor for credit.
- Minor adjustments, such as tightening of screws or bolts not connected with the replacement of parts, are not covered.
- Repairs or alterations by an organization other than the factory oran Authorized Service Center are not covered and will void any American Sanders warranty as to the parts or systems repaired or altered by a non-authorized organization.
THE OBLIGATION OF AMERICAN SANDERS
- The obligation of American Sanders under this warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.
- Warranty repairs will be made by your American Sanders Distributor without charge for parts and labor. They will be compensated with a warranty labor rate of $75.00 per hour, for the first year of ownership.
- Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of American Sanders.
WARRANTY SERVICE
To obtain warranty service, take your machine and proof of purchase to any
authorized American Sander Distributor. American Sanders will not reimburse
expenses for service calls or travel.
For the Distributor in your area, call American Sanders Customer Service
Department at 800-367-3550 or
336-372-8080. If you are dissatisfied
with the service that you receive, call or write American Sanders Customer
Service Department for further assistance.
INSTRUCTIONS AND CONDITIONS FOR WARRANTY REIMBURSEMENT
• Order replacement part: Orders will be processed and charged, as normal
procedure.
• Call American Sanders for RIA number.
• You will need the Machine Serial Number and the Machine Model Number.
• Parts must be returned, accompanied with the RIA number to be eligible for
warranty credit.
• All Warranty Parts will be shipped prepaid UPS Ground, any other method will
be at the recipients expense.
• Freight on any Warranty Part after 30 days must be paid for by the
Purchaser.
• Warranty labor rate is $75.00 per hour.
• Credit will be issued upon completion of the above steps, at the above
rates.
Transportation of hazardous waste or contaminated equipment is subject to
various laws and regulations. In returning machines, parts, or accessories
under this limited warranty, the end user must certify in writing that the
machines, parts, or accessories being returned have not been used for
handling, clean up, or disposal of hazardous waste or hazardous materials
including but not limited to such things as asbestos, anthrax etc. or if the
machines, parts, or accessories being returned have been used for handling,
clean up, or diposal of hazardous waste or hazardous materials, then the end
user must have the machines, parts or accessories decontaminated by licensed
and qualified decontamination professionals and provide written certification
of this decontamination signed by the decontamination professionals. These
machines, parts or accessories are to be returned only to the local American
Sanders Service Center for warranty service along with decontamination
certification.
DISCLAIMER OF CONSEQUENTIAL
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE LIMITED
WARRANTIES STATED WITHIN. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING
BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABLILITY OR FITNESS FOR A
PARTICULAR PURPOSE, IS MADE EXCEPT AS EXPRESSLY STATED HEREIN. ANY STATUTORY
IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, THAT ARE IMPOSED BY LAW DESPITE THE EXPRESS LIMITATION OR
WARRANTIES ABOVE, ARE EXPRESSLY LIMITED TO THE DURATION OF THE WRITTEN
WARRANTY. BUYER UNDERSTANDS, ACKNOWLEDGES AND AGREES THAT THE REMEDIES
PROVIDED UNDER THIS LIMITED WARRANTY ARE THE SOLE AND EXCLUSIVE REMEDIES
AVAILABLE TO THE BUYER. AMERICAN SANDERS DISCLAIMS ANY RESPONSIBLITY FOR LOSS
OF USER TIME OF THE AMERICAN SANDERS MACHINE OR ANY OTHER INCIDENTAL OR
CONSEQUENTIAL DAMAGES. THIS INCLUDES, BUT NOT LIMITED TO INDIRECT, SPECIAL OR
CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING,
PERFORMANCE, USE OF OR INABILITY TO USE THE MACHINE. ANY EXTENSIONS OF OR
MODIFICATIONS MADE TO THIS WARRANTY BY A DEALER/DISTRIBUTOR OF AMERICAN
SANDERS ARE THE SOLE RESPONSIBILITY OF THE DEALER/ DISTRIBUTOR.
American Sanders
an AMANO Company
1 Eclipse Rd l PO Box 909
Sparta, North Carolina 28675 l USA
www.pioneereclipse.com
www.americansanders.com
+1-336-372-8080
1-800-367-3550
Fax 1-336-372-2913
© 2022 American Sanders
LT069700_D
POWER BOOSTER
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