NSK Pana-Max2 M4 Air Turbine Instruction Manual

Air Turbine
Pana-Max2 M4 / Pana-Max2 B2 Pana-Max2 QD / Pana-Max2 PTL
Pana-Max2 KV
OPERATION MANUAL

Pana-Max2 M4 Air Turbine

Please read this OPERATION MANUAL carefully before use, and file for future reference.

User and Intended Use

User : Qualified Professionals
Intended Use : Dental Treatment

Precautions for handling and operation

• Please read these precautions carefully and use only as intended or instructed.
• Safety instructions are intended to avoid potential hazards that could result in personal injury or damage to the device. Safety instructions are classified as follows in accordance with the seriousness of the risk.

damage to the device if the safety instructions are
not correctly followed.
CAUTION| Hazard that could result in light or moderate injury
or damage to the device if the safety instructions
are not correctly followed.
NO TICE| General product specification information
highlighted to avoid product malfunction and
performance reduction.

WARNING

• Depressing the Push Button while the handpiece is in rotation may lead to overheating, causing burn injuries or product failure. Avoid the push button to contact with any oral tissue.

CAUTION

• Read this Operation Manual before use to fully understand the product functions and file for future reference.
• When operating the product always consider the safety of the patient.
• Users are responsible for the operational control, maintenance and continual inspection of this product.
• Do not attempt to disassemble the product nor tamper with the mechanism except as recommend by NSK in this Operation Manual.
• Do not allow any impact on to the product. Do not drop the product.
• Operators and all others in the area must wear eye protection and a mask when operating this handpiece.
• Should the product function abnormally, cease operation immediately and contact your Authorized NSK Dealer.
• Do not use high acid water or sterilizing solutions to wipe, immerse or clean the product.
• The products are delivered in a non-sterile condition and must be autoclaved prior to use.
• Perform regular function and maintenance checks.
• If the product is not used for a long period check it is functioning correctly before using on a patient.
• To avoid clinical downtime it is recommended that a spare be kept on hand in case of a breakdown during surgery.
• U.S. Federal law restricts this device to sale by or on the order of a licensed physician.

Setting of Air & Water Supply Pressure

Measure the supply pressure at the handpiece / hose connection point and set the pressure to the value specified on the specification table.
(Fig.1)
For Multi Gauge information refer to Option Parts List.

WARNING

• Do not exceed the optimum pressure specified on the specification table.

CAUTION

• Do not use air contaminated by dust, moisture and oil.

Connection & Disconnection of the Handpiece

Refer to Operation Manuals of coupling and hose before connecting the handpiece.

Pana-Max2 M4/Pana-Max2 B2
4-1-1 Connection

1. Insert the handpiece correctly into the hose connector and tighten the hose nut. (Fig.2)
2. Make sure the handpiece is connected firmly to the hose.

4-1-2 Disconnection
Loosen the Hose Nut and remove from the Hose. (Fig.3)

Pana-Max2 QD
4-2-1 Connection

1. Insert the coupling into the hose connector and tighten the hose nut. (Fig.4)
2. Insert the handpiece to the coupling while pulling back the retention lock ring of the coupling. Release the retention lock ring.
3. Make sure the handpiece is firmly connected to the coupling.

4-2-2 Disconnection
Pull back the Retention Lock Ring and remove the handpiece from the Coupling. (Fig.5)

Pana-Max2 PTL
4-3-1 Connection

1. Insert the handpiece into the Coupling. (Fig.6)
2. Make sure the handpiece is firmly connected to the coupling.

4-3-2 Disconnection
Pull back the Retention Lock Ring and remove the handpiece from the Coupling. (Fig.7)

CAUTION

• Do not operate the Retention Lock Ring while under drive air pressure. The high pressure may cause sudden release of the handpiece from the coupling.

Insertion & Removal of the Bur

5-1 To Insert the Bur

1. Insert the bur until it is correctly seated in place. (Fig.8)
2. Depress the Push Button and insert the bur into the chuck until it is secure then release the button.
3. Ensure that the bur is secure by gently pulling and pushing the bur WITHOUT depressing the Push Button.

5-2 To Remove the Bur
Depress the Push Button firmly and remove the bur.

NOTICE

• Grip the handpiece while placing your thumb tip on the Push button which makes it easier to depress the button.

CAUTION

• Always insert the bur all the way into the chuck.
• Remove the bur only after the handpiece has completely stopped rotating.
• Always keep the bur shank clean. Entry of debris into the chuck, via the bur shank, could cause bur rotation slip and also prevent the bur from being securely located in the chuck.
• Do not exceed the bur speed recommended by the bur manufacturer.
• Do not exceed maximum bur length recommended by the handpiece manufacturer.
• Do not apply excess pressure to the bur as it may break or bend or become difficult to remove.
• DO NOT use burs with problems listed below as the bur may break or disengage from the chuck.
  -Bent, deformed, anisomerous (worn), rusted, broken, deficient bur.
  -Bur which is cracked on the edge or axis.
  -Non-ISO standard, or tampered bur.

Check before treatment

*If the dirt could not be removed from the hole, clean it by brush.
Check that the Head Cap is firmly tightened. Also check for handpiece vibration, noise and overheating. If any abnormalities are found do not use the handpiece and contact your Authorized NSK Dealer.

Maintenance

After each patient maintain the product as follows.
7-1 Cleaning handpieces with the NSK Clean-Head System
After the treatment of each patient, clean the Clean Head.

1. Remove dirt and debris from the Clean Head Holes with the brush.
   (Fig.9)

2. Half fill a cup with clean water.

3. Rotate the handpiece and immerse half of the handpiece head in the cup of water. (Fig.10)

4. Rotate then stop intermittently the handpiece 3 times for 2 to 3 seconds each time.

5. Wipe the handpiece dry.

7-2 Cleaning (Handpiece)

1. Remove dirt and debris from the product. Do not use a wire brush.
2. Wipe clean with alcohol-immersed cotton swab or cloth.
   This icon denotes that the product can be washed via Thermo Disinfector.
   Refer to the Thermo-Disinfector manual.

CAUTION

• After washing with Thermo-Disinfector and prior to lubrication, dry the product until all internal moisture is thoroughly removed.
  Thermo-Disinfector moisture remaining inside the product could reduce the effect of lubrication and could cause corrosion inside of the product.

• To clean the product never use any solvent such as benzine or thinner.

7-3 Lubrication
NSK PANA SPRAY Plus
Pana-Max2 M4/Pana-Max2 B2
Apply NSK PANA SPRAY Plus every time after each use and/or before autoclaving.

1. Remove the handpiece from the hose.
2. Remove the bur from the handpiece.
3. Mount the Tip Nozzle into the spray can port. (Fig.11)
4. Insert the Tip Nozzle into the Drive Air Port of the handpiece. Hold the handpiece and spray for approximately 2-3 seconds. Apply lubricant until it expels from the handpiece head for at least 2 seconds. (Fig.12)

Pana-Max2 QD/Pana-Max2 PTL/Pana-Max2 KV
Apply NSK PANA SPRAY Plus every time after each use and/or before autoclaving.

1. Remove the bur from the handpiece.
2. Insert the Spray Nozzle into the Spray Port nozzle on the can.
3. Insert the Spray Nozzle in rear of the handpiece. Hold the handpiece and spray for approximately 2-3 seconds. Apply lubricant until it expels from the handpiece head for at least 2 seconds. (Fig.13)

CAUTION

• When applying spray be sure to hold the handpiece firmly to prevent the handpiece from slipping out of the hand due to the spray pressure.
• Hold the spray can upright.

Chuck cleaning
Clean Push Button chuck once a week.

1. Mount the Tip Nozzle into the spray can port.
2. Lubricate the chuck directly through the bur insertion hole. (Fig.14)
3. Lubricate the handpiece by using NSK PANA SPRAY Plus (Fig.11,13) or NSK automatic handpiece cleaning and lubrication system.

CAUTION

• If the chuck is not regularly cleaned the chuck grip may be weakened and the bur may be accidentally released while in operation.
• NSK automatic handpiece cleaning and lubrication system When using NSK automatic handpiece cleaning and lubrication system, refer to the system instructions.

7-4 Sterilization
Sterilize the product by autoclave sterilization. Remove the bur after each patient and sterilize as noted below.

1. Insert into an autoclave pouch. Seal the pouch.

2. Autoclavable under the conditions below.
   Autoclave for more than 20 min. at 121°C, or 15 min. at 132°C, or 3 min. at 134°C.

3. The handpiece should remain in the autoclave pouch until required for use.

CAUTION

• Do not autoclave the product with other instruments even when it is in a pouch. This is to prevent possible discoloration and damage to the product from chemical residue on other instruments.
• Keep the product in suitable atmospheric pressure, temperature, humidity, ventilation, and sunlight. The air should be free from dust, salt and sulphur.
• Immediately after use, the product should be cleaned, lubricated and sterilized. If blood remains on the external or internal surfaces it can become clotted and cause rust.
• Do not heat or cool the product too quickly. Rapid change in temperature could cause damage to the product.
• If the sterilizer chamber temperature may exceed 135°C during the dry cycle then delete the dry cycle.
• Autoclave sterilization is recommended for the product. The validity of other sterilization methods is not confirmed.
• Do not touch the product immediately after autoclaving as it will be very hot and must remain in a sterile condition.

NOTICE

• NSK recommends Class B sterilizers as stated in EN13060.

Replacing the Cartridge

1. Insert a test bur.
2. Locate the correct wrench tool on the head cap then turn the wrench counter clockwise to loosen the cap. Remove the cap.
3. Use the bur to gently lever the entire cartridge out from the head.
4. Clean the head interior with NSK PANA SPRAY Plus.
5. Wipe the NSK PANA SPRAY Plus oil over the head interior.
6. Insert the new cartridge into the head by aligning the pin on the cartridge with the slot on the head. (Fig.15)
7. Firmly tighten the head cap with the correct head cap wrench.
   *Refer to Spare Parts List to identify the correct cartridge.

CAUTION

• Use only a genuine NSK cartridge.
• If another cartridge is used NSK cannot guarantee performance and the handpiece warranty would become invalid.
• Always first finger tighten the head cap then secure firmly with the head cap wrench.
• NSK never recommends the disassembly and repair of any NSK cartridge. There is NO EXCEPTION. In such a case a handpiece may perform abnormally (abnormal noise or abnormal vibration).
  Damage, failure or accidents are outside of our guarantee.

Replacing the O-rings (Pana-Max2 PTL/QD Coupling)

Replace the O-rings if water is present in the exhaust air line. This is an indication of possible water leakage within the coupling. ALWAYS change the complete set of O-rings.

1. Loosen and Remove the taper ring at the rear of the handpiece.
   (Fig.16) (Pana-Max2 PTL)

2. Gently remove each O-ring by hand. (Fig.17)

3. Insert the complete set of new O-rings in the correct grooves.

4. Replace and firmly tighten the taper ring. (Pana-Max2 PTL)
   *Refer to Spare Parts List to identify the correct parts.

CAUTION

• Do not force the new replacement O-ring with excessive pressure.
• When inserting new O-rings, make sure they are inserted in the correct grooves.
• Make certain that the taper ring is firmly tightened. If the taper ring is loose water and air leakage could occur. (Pana-Max2 PTL)

Replacing the Non-Retraction Valve (NSK Coupling/QD Coupling)

A water Non-Retraction Valve is integrated in the Coupling Joint, which shuts off the water retraction directly at the handpiece head to prevent fluids infiltrating the water line. If water is beginning to leak from the handpiece, replace the non-retraction valve.

1. Remove the Coupling Joint from the hose.
2. Remove the back-end Gasket.
3. Pull and remove the water tube, and replace the Non-Retraction Valve. (Fig.18)
4. Insert the new Non-Retraction Valve securely and remount the back-end Gasket.
   *Refer to Spare Parts List to identify the correct parts.

Periodical Maintenance Checks

Perform periodical maintenance checks every three months, referring to the check sheet below. If any abnormalities are found, contact your Authorized NSK Dealer.

the safety instructions are not correctly followed.
CAUTION| Hazard that could result in light or moderate injury or damage to the device if the safety instructions are not correctly followed.
NO TICE| General product specification information highlighted to avoid product malfunction and performance reduction.

Symbol

This product is Autoclavable up to Max.135ºC.
This product can be washed via Thermo Disinfector.
Conforms to CE European Directive of “Medical device directive 93/42/EEC.”
Manufacturer.
Authorized representative in the European community.
Rx Only Caution: U.S. Federal law restricts this device to sale by or on the order of a licensed physician.

Warranty

NSK products are warranted against manufacturing errors and defects in materials. NSK reserves the right to analyze and determine the cause of any problem. Warranty is voided should the product be not used correctly or for the intended purpose or has been tampered with by unqualified personnel or has had non NSK parts installed. Replacement parts are available for seven years beyond discontinuation of the model.

Option Parts List

Spare Parts List

Disposing product

In order to avoid the health risks of operators handling the disposal of medical equipment, as well as the risks of environmental contamination caused thereof, a surgeon or a dentist is required to confirm the equipment is sterile. Ask specialist firms who are licensed to dispose of specially controlled industrial wastes, to dispose the product for you.

Specifications

450,000min
Bur Type| ISO 1797-1 Ø1.59 – 1.60mm Standard Bur
Chucking Length| 10.2mm
Max. Bur Length| 21 mm
Max. Working Part Diameter| Ø2mm
Drive Air Pressure| 0.20 – 0.25MPa
(2.0 – 2.5kgf/cm²)| 0.25 – 0.30MPa
(2.5 – 3.0kgf/cm,)
Air Consumption| ≤55 NUmin (0.25MPa)| ≤55 NUmin (0.28MPa)
Water Pressure| 0.05 – 0.20MPa (0.5 – 2.0kgf/cm²)
Chip Air Pressure| 0.15 0.25MPa – 0.
(1.5 – 2.5kgf/crn2)| —| 0.15 – 0.25MPa (1.5 – 2.5kgf/cm,)
Use Environment| Temperature: 0 – 40°C (No Condendation), Humidity: 30 – 75%
Transportation and Store Environment| Temperature: -10 – 50°C, Humidity:| 10 – 85%, Atmospheric Pressure: 500 – 1,060hPa

KaVo® and MULTIflex® are registered trademarks of Kaltenbach & Voigt GmbH & Co., Germany.

NAKAN ISHI INC. MI
www.nsk-dental.com
700 Shimohinata, Kanuma, Tochigi 322-8666, Japan
NSK Europe GmbH EC
Elly-Beinhorn-Strasse 8, 65760 Eschborn, Germany
Specifications are subject to change without notice.https://www.nsk-dental.com/
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2022-03-22 CACC0427 02E
MADE IN JAPAN

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