XenteQ PPI 600-212CP Pure Sine Wave Inverter User Manual

June 9, 2024
XenteQ

XenteQ PPI 600-212CP Pure Sine Wave Inverter

XenteQ PPI 600-212CP Pure Sine Wave Inverter

INTRODUC T ION

Read this user manual completely before using the device. In the appendices (from page 31) you will find the technical specifications of the PurePower inverters.
This DC-AC inverter converts a 12 or a 24 Volts DC voltage into a AC voltage with a pure sine wave (230VAC). With this device it is possible, with use of the right battery, to supply equipment that normally requires a mains supply.

Important

Always check the actual power rating of the equipment (power consumption). In addition, bear in mind the surge powers. These (start-up) peaks can be as much as 5-7 times the continuous power consumption. Check whether these values are within the capacity limits of the inverter. Equipment with high surge power are for example: air conditioning, vacuum cleaner, tools and pumps. If you want to use multiple equipment at the same time, then add up the power consumptions.

For the models from 600Watt different remote controls are available as an optional, see page 20. For the ‘PLUS’ models, the free downloadable Xenteq ‘PurePower’ app is available. This allows the inverter to be read remotely and various settings can be changed. More information about this can be found in this manual.

This DC-AC inverter is a floating grid system. The output voltage can therefore only be measured on both output pins and not relative to the earth connection.

FEATURES AND PROTEC T IONS

USB output

All models have an USB port. Here you can connect your 5Volt users, like mobile phone charger, directly. The maximum load for this output is 2,1Amp.

Sleep mode (PLUS models)

By means of the ‘sleep mode’, the inverter will switch to a power-saving mode when the output load falls below the set level. During the ‘sleep mode’ the 230VAC output is switched off. If the load again exceeds the set level, the inverter will be reactivated automatically.
The ‘sleep mode’ is switched off as factory setting. This function can be switched on or off via the PurePower app and the desired load level can also be set.

Fan

The fan is both temperature- and load controlled. At a certain load level (25% ~ 35%), depending per model, the fan will switch on automatically. Also at an internal high temperature the fan will switch on automatically.
With the ‘PLUS’ models, the desired control can be determined via the PurePower app.

Temperature protection

If the cooling provided by the fan is insufficient, the temperature protection will be activated. The inverter will shut down the 230VAC output and the red ‘fault’ indicator will light. Once the inverter has cooled down sufficiently, it will restart automatically.

Pre-warning (buzzer)

If the input voltage is becoming low, the inverter will emit an acoustically pulsed signal as a warning.

  Activation De-activation
12Volt models +/- 10,5Vdc +/- 11,5Vdc
24Volt models +/- 21,0Vdc +/- 23,5Vdc

With the PLUS models, the pre-warning value can be adjusted via the PurePower app. The acoustic signal can also be switched off.

Low voltage protection.

If, after the pre-warning, the input voltage still drops further, the low voltage protection will eventually take effect. The 230VAC output is shut down and the red indicator ‘fault’ will light. The acoustic signal will sound uninterruptedly. If the input voltage has risen again sufficiently, the inverter will automatically restart.

  Shut down Auto-restart
12Volt models +/- 10,0Vdc +/- 12,6Vdc
24Volt models +/- 19,8Vdc +/- 25,6Vdc

With the PLUS models, these values can be adjusted via the PurePower app. The acoustic signal can also be switched off.

Over voltage protection

If the input voltage rises too high, the overvoltage protection will come into effect. The 230VAC output is shut down and the red ‘fault’ LED lights up. The acoustic signal will sound uninterruptedly. If the input voltage has dropped sufficiently, the inverter will automatically restart.

  Shut down Auto-restart
12Volt models +/- 16,5Vdc +/- 15,4Vdc
24Volt models +/- 33,0Vdc +/- 30,8Vdc

With the PLUS models, the shut down value can be adjusted via the PurePower app. The acoustic signal can also be switched off.

Important

The maximum input voltage that the inverter can tolerate is 16,5 Volts/33Volts. If the voltage that is supplied is higher than this, then the inverter will break. In this case the repair costs are not covered by warranty.

Short-circuit on the output

The inverter will switch off the 230VAC output voltage if there is a short- circuit of the output. During this protection, the red ‘fault’ led will flash slowly. The inverter will restart automatically, once the problem has been resolved.

Overload protection

The inverter will shut down the 230VAC output if the requested power on the output is higher than the continuous power of the inverter. The red ‘fault’ indicator will flash slowly. The inverter will restart automatically, once the problem has been resolved.

Important

The overload protection only works with the maximum power and not with the surge power. If the surge power of the inverter is exceeded then the inverter will break! In this case the repair costs are not covered by warranty.

THE PUREPOWER APP

An app is available for the PurePower PLUS inverter models called ‘PurePower app’. This can be downloaded for free in the Google Play Store and the Apple Store. With this app it is possible to adjust the factory settings such as: under voltage level, overvoltage level, power save mode, etc. Furthermore, the clear dashboard shows, among other things, the output power, the input voltage and the report any errors. The language of the app is customizable. For further explanation and method of the app, please refer to our website www.xenteq.nl

The Purepower App

INSTALLAT ION

Mounting

The inverter must be mounted in a space that complies with the following:

  • Mount the inverter in a dry place where there is no chance of it being affected by moisture or dirt. Also be aware of moisture or dirt that can be sucked in by the fan.
  • In a room with high humidity, there is a high risk of condensation in the device. This can cause moisture damage.
  • Ideal ambient temperature is between 15 C and 25 ºC.
  • Leave enough space on all sides of the inverter (min. 10cm) for air circulation. Make sure that there are ventilation vents.
  • Keep the inverter out of the reach of children.
  • A working inverter produces a dangerous voltage.
  • Do not use the inverter in places where gases are released or flammable materials are stored.
  • The distance between inverter and battery should be as short as possible, but place the inverter in a separate room.
  • Place the inverter on a stable underground and prevent vibrations and shocks.
Connection with the battery
Important
  • Before connecting to the battery, make sure that the inverter is turned off.
  • When the battery is connected a spark may be generated due to the internal capacitor being loaded.
  • Do not mount the cables over or against the inverter housing

Preferably use the supplied battery cable set. The model PPI 300 includes clamps for connecting to the battery for flexible use. If you want this inverter to have a permanent connection to the battery, we recommend replacing the clamps with terminal rings. For the other models, the connections to the battery already consist of terminal rings. With the models PPI 2500-212CP, PPI 3000-212CP, PPI 4000- 212CP two red and two black cables are included. In this case, always connect both cables on the + and – side!

If you wish to use an own cable set, keep the cables as short as possible and ensure the connections make good contact. Below formula indicates the required cable thickness:

(Watt/voltage) x length in meters x 0,2 = cable in mmq
Example (1500W/12V) x 2 meters x 0,2 = 50mmq

Working method:

  1. Connect the cables to the inverter first:
    the red cable to the red + input connection. The black cable to the black – input connection. Tighten the connections firmly.

  2. Connect the other side of the cable to the battery:
    The red cable to the + pole of the battery. The black cable to the – pole of the battery.

Important

Make sure that you connect the correct cable to the correct pole! The inverter can become broken in this case. The repair costs are not covered by warranty.

Grounding

The AC output ground wire should be connected with the grounding point for the connected equipment. Also wire the ‘ground’ connection on the inverter with the chassis of the vehicle or the minus (2,5mmq wire).

Remote control

The optional available remote controls can be connected to the ‘remote’ output.
When installing the remote control, it is recommended to click the cable into the remote port of the inverter as a last step. This is because of the risk of static electricity during assembly.
Put the main switch of the inverter in the ‘OFF’ position. After this, the inverter can be switched on and off by using the remote control.

Connection with the equipment

All inverters from the PurePower series have a socket for the connection of the 230VAC equipment. The models from 1500Watt have double sockets.
When connecting multiple users it is important that the total load (Watts) and surge powers fall within the capacity specifications of the inverter.

Important

  • If the surge power is exceeded, the inverter will become heavily damaged. Repair costs will not be covered by warranty.
  • Don’t mount the cables against the housing of the inverter.
The inverter in combination with other AC power supplies

In many situations it is desirable that the equipment will work on the mains supply (or generator) when this is available. The inverter and mains supply (or generator) then become one circuit. Pay attention to the following:

Important

At the presence of a second power supply (mains, generator) this 230VAC will be parallel on the output of the inverter. This will damage the inverter heavily!. The repair costs are not covered by warranty. If you want the equipment to work on both an inverter and a second power source, then mount the power transfer switch PTS 230-10 or PTS 230-25 from Xenteq. The power transfer switch takes care of automatic switch between the two 230VAC circuits. See accessories on page 20.

The inverter in combination with other AC power
supplies

Insulation monitoring

Is this inverter being mounted in a vehicle of any other mobile or movable unit? And is the 230VAC going to be used outside the vehicle/unit? Then please pay attention to the following:

Important!

If this inverter is used in mobile unities, like mobile workplaces, fire trucks, workmen’s huts etc, it is usually difficult to get a good and reliable safety connection to earth. However, by law it is obligated to make sure that a person can use an inverter or mobile generator safely. If the inverter is mounted inside vehicle/unit, and one goes to work outside the vehicle/unit with the connected 230VAC equipment, then it is mandatory to mount an insulation monitoring device. An RCD (not any type!) will not meet! When an accident occurs because an insulation monitoring device isn’t mounted in the system, it has serious consequences. In these situations, always mount an insulation monitoring device from our ISO-series between de inverter and equipment. For more info, please visit our website www.xenteq.nl. The law applies to all vehicles/mobile units that are use professionally. Caravans, mobile homes etc. are excluded from this law, however the circumstances are identical.

Insulation monitoring

IN USE

Check that the cables are mounted correctly. Never use the inverter when the cables are damaged. Turn the inverter on. The inverter will first perform a short  self-test followed by an acoustic signal. Then the 230VAC output is available.

A warm housing is normal when the inverter is operating.

If you will not be using the inverter for a significant period (during winter storage for example), we recommend disconnecting it from the battery.

LED indications

‘power’ (green): Battery connected and the on/off switch is in ‘on’ position
‘fault’ (red): Fault occurred on the input side or internal temperature
‘fault’ (red, blinking): Fault occurred on the output side.

In cause of a fault, consult the chapter ‘features and protections’ and the ‘trouble shooter’.

What does the inverter consume from the battery?

As an easy starting point, it can be assumed that a 12Vdc inverter generally uses about 10A. from the battery to generate 100 Watts. With a 24Vdc device this is 5A for every 100Watt.
With a consumption of 1500 Watt (12Vdc) the inverter therefore requires 150A.
In a period of 5 min, the battery is thus discharged by 150 : 60 x 5 = 12.5A.
Remark: when a 1500Watt inverter delivers a power of 600Watt, then it consumes also only 600Watt from the battery.

TROUBLE SHOOTER

Problem (Possible) Cause Solution
The inverter gives a pulsed acoustic signal The input voltage is becoming too
low. Charge the battery.

The inverter gives a uninterrupted acoustic signal. Also the red indicator ‘fault’ lights.| Input voltage above or below operating limit. The 230VAC output is switched off.| Make sure that the input voltage is back within the operating limit:

  • Use sufficiently thick cables to prevent voltage loss.
  • Recharge the battery
  • Make sure that the input voltage cannot rise  too high

Red indicator ‘fault’ lights.| Temperature protection active|

  • check that the fan is working and that the inverter has sufficient ventilation possibilities
  •  inverter is located in a location with a high ambient temperature. Place the inverter in a cooler environment.
  • reduce  the load.

Red indicator ‘fault’ blinks slowly| Problem on the output| There is a short- circuit or overload. Check the consumers on  faults  and the height of the total load. When the  problem  has been resolved, the inverter will restart automatically.
‘Power’ led lights , but the connected equipment does not work| Battery capacity too low to supply the requested power.| Connect a higher capacity battery (set).
---|---|---
Weak connection between battery and inverter.| Check all connections and cables.
The cables used are too thin.| Mount cables matching the length and capacity.
The requested power is more than the inverter can deliver.| Check the consumption of the connected equipment. Make sure that this falls within the specifications of the inverter.
Inverter does not function at all. All led’s are off.| No input voltage present.| Check the connections between battery and inverter.
External fuses in battery cable defective.| Replace the fuses (only equivalent values)
Input voltage below the minimal value.| Battery voltage too low or battery defective.
Input voltage higher than the maximum value.|

  • Check if the system- voltage matches with the inverter.
  • Check the system on DC power supplies that give a too high voltage.

Internal defect| When after checking the total system the inverter still doesn’t work, it can be send back for repair.
Connected equipment gives disturbance.| ‘Ground’ not connected| Connect the ‘ground’ connection of the inverter to the chassis of the vehicle or the minus.
Cabling is against the housing of the inverter .| Make sure that the cables do not touch the housing of the inverter .

ACCESSORIES

PPR-1
Plug and play remote control with on/off switch and power LED.

PPR-2
Controlbox for turning on/off the inverter with signals.

PPR-3
Plug and play remote control with on/off switch and LCD displaying battery status, delivered power and errors.

Power transfer switch PTS-series
Automatic switch between inverter and mains/generator. See page 16.

Insulation monitoring device ISO-series
Protection of persons when using the inverter in mobile units. See page 17.

MAINTENANCE

To keep your inverter operating properly, there is very little maintenance required. You should clean the exterior periodically with a damp cloth to prevent accumulation of dust and dirt. Also check periodically:
– all wires and connections. Replace damaged wires immediately.
– the ventilation vents
ATTENTION: turn off the inverter before you start the maintenance activities!

WARRANTY AND SERVICE

Before sending back the inverter, always advice the Trouble Shooter and other information in this manual firstly. If a problem could have been solved by means of this manual, we are obligated to charge the repair/research costs. In case of a  malfunction, the inverter can be send to us directly or you can choose to arrange the return with your dealer. Always include your contact details and description of the problem. The inverter must be send prepaid. The PurePower inverters carry a two-year warranty from selling date. The warranty period is only valid when the (copy) purchase ticket is handed over with the repair. The warranty only covers the costs of parts and labor for the repair. The warranty will lapse when a third party has attempted to repair the inverter or when the inverter is not installed or used in accordance with the instructions. Do not attempt to repair the inverter yourselves. The use of this inverter is the responsibility of the costumer. The manufacturer and importer cannot be hold responsible for any damage resulting from use of the inverter.

Table
Table

PPI 300 models

PPI 300 models

PPI 600 models

PPI 600 models

PPI 1000 models

PPI 1000 models

PPI 1500 + PPI 2000 models

PPI 1500 + PPI 2000 models

PPI 2500 + PPI 3000 models

PPI 2500 + PPI 3000 models

PPI 4000 models

PPI 4000 models

EC Declaration of Conformity

Declaration of Conformity

Customer Support

Xenteq BV
Banmolen 14
5768 ET Meijel
Nederland
Tel: +31 (0)77-4662067
Fax: +31 (0)77-4662845
info@xenteq.nl
www.xenteq.nl

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References

Read User Manual Online (PDF format)

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