DEDEMAN AS130FULL Welding Machine Instruction Manual

DEDEMAN AS130FULL Welding Machine

IINTRODUCTION

Dear customer!
Thank you for the decision to buy a RURIS product and for the trust placed in our company! RURIS has been on the market since 1993 and during all this time it has become a strong brand, which has built its reputation by keeping promises, but also by continuous investments meant to help customers with reliable, efficient and quality solutions. We are confident that you will appreciate our product and enjoy its performance for a long time. RURIS does not only offer its customers equipment, but complete solutions. An important element in the relationship with the customer is the advice both before the sale and after the sale, the RURIS customers having at their disposal a whole network of partner stores and service points.
To enjoy the product you bought, please read the user manual carefully. By following the instructions, you will be guaranteed a long-term use. RURIS company works continuously for the development of its products and therefore reserves the right to change, among other things, their shape, appearance and performance, without having the obligation to communicate this in advance.
Thank you once again for choosing RURIS products!

Customer information and support:
Telephone: 0351.820.105
e-mail: info@ruris.ro

SAFETY INSTRUCTIONS

GENERAL PRECAUTIONS

To use the equipment safely, please follow the safety instructions in this manual. Do not touch parts that present a risk of electric shock or parts that become hot during operation.

Protective equipment – Wear suitable protective equipment to protect your eyes and head from the radiation emitted by the welding machine.

1. Welding helmet (mask), face shield and goggles must be ready at all times in the work area.
2. Use a suitable welding helmet to protect your eyes, face, neck and ears from sparks and rays.
3. Use non-flammable partition screens to protect other workers from lightning and sparks.
4. Wear goggles when cleaning weld splashes.

Fire – Heat from welded parts and electric arc can cause injury.

1. Keep flammable materials, including wood, cloths, fuel, gas, etc., away from the work area.
2. The walls and floor of the work area should be clean to avoid fire.
3. Fire extinguishers must be placed near the work area.
4. Do not overload the equipment.

Electric shock – Avoid welding in humid environments or in the rain. Do not allow water to enter the welding machine.

1. Make sure the workpiece and cables are connected.
2. Replace the cable in time if it is damaged.
3. Keep the work area and the machine dry.
4. Wear gloves before turning on the power.
5. Power must be turned off before removing gloves.

Electromagnetic field

1. The electromagnetic field can disrupt the normal activity of the heart system.
2. The user must reduce the working time, exposing himself as little as possible to the electromagnetic field.

Avoid inhaling fog and gas resulting from the welding process.
Stop welding immediately if you experience irritation of the nose, mouth or eyes. Facilitate ventilation of the work area.

Equipment Maintenance – Wrong or improper maintenance of the equipment can cause injury to the user. Thus:

1. Only authorized persons may perform maintenance and maintenance operations.
2. The power supply must be switched off when maintenance is required.
3. Make sure that the ground wire, cable, connector, main cord, and power supply are in normal operation condition.

Do not dispose of electrical, electronic industrial equipment and components in household waste! WEEE information. Considering the provisions of GEO 195/2005 – regarding environmental protection and G.E.O. 5/2015. Consumers will take into account the following indications for the delivery of electrical waste, specified below:

• Consumers have an obligation not to dispose of electrical and electronic equipment waste (WEEE) as unsorted municipal waste and to collect this WEEE separately.
• The collection of this so-called waste (WEEE) will be carried out through the Public Collection Service in each county and through collection centers organized by economic operators authorized to collect WEEE. Information provided by the Administration of the Environmental Fund www.afm.ro or the European Union journal.
• Consumers can hand over WEEE free of charge at the collection points specified above

PERSONAL SAFETY

• Do not use the appliance while you are tired or under the influence of drugs, alcohol or medication. A moment of negligence during the operation can lead to serious injuries.
• Use protective equipment. Always wear eye protection. Safety equipment, such as mask, safety shoes or safety helmet, used under proper conditions, will reduce the risk of injury.
• Avoid accidental starting. Make sure the switch is in the off position before connecting.

MACHINE OVERVIEW

AS 130FULL is an easy-to-use MIG welding machine, suitable for both hobby activities and professional use. Before using or carrying out any maintenance work on the machine, read the operating instructions.

1. 1- Function selection button: MMA welding, MIG welding 0.8, MIX welding 0.8, FLUX welding 1.0, LIFT TIG welding.
   2- MIG gun connection terminal
   3- Positive terminal “+”
   4- Polarity cable
   5- Welding voltage adjustment knob (V).
   6- Wire feed rate adjustment knob/ MMA current intensity adjustment knob(A).
   7- Negative terminal “-”

TECHNICAL DATA

10-120A

Operating mode| 60%
Welding wire diameter| 0.8-1mm
Electrode diameter| 1.6-3.2mm
Insulation class| H
Protection class| IP21S
Accessories| 1.4m ground cable with clamp, 1.6m cable with electrode holder clamp, 3m power cable, 2.8m cable with MIG MAG welding gun, brush / hammer, welding mask
Net weight| 7 kg

WELDING PROCESS

For the correct use of each type of welding of the appliance, connect the power cables following the diagrams below:

MMA WELDING

MMA welding is the traditional process of electric arc welding. By bringing the electrode closer to the grounded part, the electrical circuit is closed by means of a spark. The current intensity is adjustable and is what determines how hard the material to be welded will be penetrated.

For MMA welding:

• Step 1: Connect the power cord to a power source.
• Step 2: Connect the “B” ground clip to the negative (-) terminal and the workpiece.
• Step 3: Mount the electrode in the “A” electrode holder clamp, then connect the clamp to the positive (+) terminal.
• Step 4: Set the “ON / OFF” switch to the “ON” position and make sure that the LED indicating the power source lights up.
• Step 5: Switch the device to MMA mode
• Step 6: Make sure that the intensity of the welding current is adequate for the thickness of the workpiece and the electrode.
• Step 7: After completing the welding process, remove the electrode from the ground source, put the mask down and set the “ON / OFF” switch to the “OFF” position.

Approximate data on welding current and electrode diameter

LIFT TIG WELDING

The TIG welding process is a common one and is distinguished by the high quality and a pleasant visual appearance of the welding beads.

For this type of welding, use a TIG gun:

• Step 1: Connect the power cord to a power source.
• Step 2: Connect the “B” ground clip to the positive (+) terminal and the workpiece.
• Step 3: Connect the TIG gun “C” to the negative (-) terminal and to the gas cylinder.
• Step 4: Set the “ON / OFF” switch to the “ON” position and make sure that the LED indicating the power source lights up.
• Step 5: Switch the device to LIFT TIG mode.
• Step 6: After completing the welding process, remove the TIG gun from the ground source, put the mask down and set the “ON / OFF” switch to the “OFF” position.

MIG WELDING

Solid wire (CO2 or MIX, gas mixture)

For this type of welding, use the MIG gun “D”

• Step 1: Connect the power cord to a power source.
• Step 2: Connect the “B” ground clip to the negative (-) terminal and the workpiece.
• Step 3: Connect the polarity cable to the positive terminal.
• Step 4: Connect the device to the gas cylinder.
• Step 5: Set the “ON / OFF” switch to the “ON” position and make sure that the LED indicating the power source lights up.
• Step 6: Switch the device to CO2 mode
• Step 7: After completing the welding process, remove the MIG gun from the ground source, put the mask down and set the “ON / OFF” switch to the “OFF” position.

FLUX WELDING

In flux cored welding, the welding bath is obtained from an arc between the flux cored wire and the welded material. The flux (the composition of the core of the wire) is the one that turns into the protective gas of the welding arc and creates the slag that is found on the welding bead, in other words the process is welding with MMA coated electrodes, inverted.

Note: In flux cored welding, no shielding gas is used.

For this type of welding, use the MIG gun “D”.

• Step 1: Connect the power cord to a power source.
• Step 2: Connect the “B” ground clip to the positive (+) terminal and the workpiece.
• Step 3: Connect the polarity cable to the negative terminal (-).
• Step 5: Set the “ON / OFF” switch to the “ON” position and make sure that the LED indicating the power source lights up.
• Step 6: Switch the device to Flux mode
• Step 7: After completing the welding process, remove the MIG gun from the ground source, put the mask down and set the “ON / OFF” switch to the “OFF” position.

WIRE COIL INSTALLATION

1. Open the protective cover of the device.

2. Loosen the coil support nut, remove the spring and the securing sleeve.

3. Place the coil on the stand taking into account its direction of rotation.

4. Install the mounting sleeve, spring and nut in the reverse order of disassembly.

5. Cut any section of deformed wire and prepare the tip so that it is not sharp.
   Note: You can use a file to remove the sharp tip of the wire.

6. Open the pressure arm of the mechanism and raise the upper roller on its pivot.

7. Position the feed roller according to the wire used (0.8 / 1mm).

8. Pull the wire detached from the coil and push it carefully through the wire guide behind the mechanism. Push the wire over the groove of the feed roller and through the wire guide.

9. Place the upper feed roller over the wire and close the pressure arm.

10. Press the trigger of the welding gun and allow the wire to pass through the gun cable to the contact tip.

MAINTENANCE AND TROUBLESHOOTING

The degree of use and working environment must be taken into account when maintaining the device. Proper use and regular maintenance will help you avoid unnecessary damage to the device.
Note: Disconnect the device from the mains before operating the power cords.

DAILY MAINTENANCE

1. Visually check the condition of the welding gun. Remove the welding splashes from the contact tip and clean the gas nozzle. Replace damaged parts with new ones.
2. Check the tightness and insulation of the welding gun connections and the ground cable.
3. Check the power cord and welding cables. If they are damaged, they must be replaced.

TROUBLESHOOTING

may be defective.

1. Check whether the feed cylinders are too tight or too loose.
2. Check that the groove of the feed cylinders is not too worn or that the size for the filler wire used is incorrect.
3. Check that the wire sleeve is the correct size and is not blocked or worn. Replace if necessary.
4. Check that the contact tip is suitable for the wire used and if it is not worn or blocked.

The main switch indicator does not light| The device is not powered from the mains

1. Check the mains panel fuses
2. Check the device’s power cord and outlet

Poor welding result| The welding result is influenced by several factors.

1. Check that the grounding clamp is attached correctly, that the point of contact is clean, that the cable and its connectors are in good condition.
2. Check that the settings for thread tension and speed on the control panel are correct for the size and type of thread used.
3. Check that the shielding gas flow at the gun nozzle is correct.
4. Check that the shielding gas is suitable for the filler wire used.
5. Check if the wire feed is constant and adjust if necessary.
6. Check if the supply voltage is uneven, too low or too high

Overheating indicator lit| The device is overheated.

1. Make sure that the cooling air has an unobstructed flow.
2. The operating cycle of the device has been exceeded. Wait for the indicator to go out.
3. Check if the supply voltage too low or too high.

DECLARATIONS OF CONFORMITY

EC DECLARATION OF CONFORMITY

Producer: SC RURIS IMPEX SRL
Calea Severinului, nr. 10, Bl. 317b, Craiova, Dolj, Romania
Tel. 0351 464 632, www.ruris.ro, info@ruris.ro

Authorized representative: Eng. Stroe Marius Catalin – General Manager
Authorized person for the technical file: Eng. Florea Nicolae – Production Design Manager Machine description: The welding machine ensures the joining of metal parts, in conditions of temperature and pressure, to achieve an atomic bond.

Product: Welding machine
Product serial number: xx AS130FULL 0001 to xx AS130FULL 9999 (where xx is the last two digits of the year of manufacture)
Type: Inverter MIG/LIFT TIG/MMA Model: Ruris AS130Full Absorbed power: MIG 3.2kVA, TIG 2.8kVA, MMA 2.8kVA Electrode diameter: 1.6-3.2mm

We, SC RURIS IMPEX SRL Craiova, manufacturer, in accordance with GD 1029/2008 – regarding the conditions for placing machines on the market, Directive 2006/42/EC – Safety and security requirements, Standard EN ISO 12100:2010 – Machines. Safety, Directive 2014/35 / EU, GD 409/2016 – on low voltage equipment, Directive 2014/30 / EU on electromagnetic compatibility (GD 487/2016 on electromagnetic compatibility, updated 2019) have certified the conformity of the product with the specified standards and we declare that it complies with the main safety and security requirements, does not endanger life, health, occupational safety and has no negative impact on the environment.

The undersigned Stroe Catalin, the manufacturer’s representative, declares on his own responsibility that the product complies with the following European standards and directives:

• SR EN ISO 12100: 2011 / EN ISO 12100: 2010 – Safety of machinery. Basic concepts, general design principles. Basic terminology, methodology. Technical principles;
• SR EN 50445: 2008 / EN ISO 50445: 2008 – Product family standard for demonstrating conformity of equipment for electric pressure welding, electric arc welding and related processes, with basic restrictions on exposure of persons to electromagnetic fields (0 Hz – 300 Ghz);
• SR EN 50525-2-11:201 / EN 50525-2-11:2011- Electric cables. Low voltage power cables with rated voltage (Uo / U) up to and including 450/750 V. Part 2-11: General purpose cables. Flexible cables with PVC thermoplastic insulation;
• SR EN 55014-1:2017; 55014-2:2015 – Electromagnetic compatibility;
• SR EN 60974-10:2015/ EN 60974-10:2014+A1:2015 – Electric arc welding equipment. Part 10: Electromagnetic compatibility (EMC) requirements;
• SR EN 60974-1:2019/A1:2019/ EN 60974-1:2018+A1:2019 – Electric arc welding equipment. Part 1: Current sources for electric arc welding;
• SR EN 60730-1[2000]:2001/A16:2007/AC:2014/ EN 60730-1:2000- Automatic control devices for household and similar appliances. Part 1: General regulations;
• SR EN ISO 60335-1:2012/A11:2015/ EN 60335-1:2012/A11:2014 – Household and similar electrical appliances Security. Part 1: General requirements IEC 60335-1: 2002 (Modified);
• SR EN 60252-1:2011/A1:2014 / EN 60252-1:2011/A1:2014- Capacitors for AC motors. Part 1: General – Functional characteristics, tests and nominal values. Security regulations. Installation and use guide;
• SR EN IEC 61810-10:2020/ IEC 61810-10:2019- Elementary electromagnetic relays. Part 10: Functional aspects and additional safety requirements for high capacity relays;
• IEC 61051-2:1991/AMD1:2009- Amendment 1 – Varistors for use in electronic equipment. Part 2: Sectional specification for overvoltage suppression varistors;
• SR EN 61058-2-1:2017 / EN 61058-2-11:2016- Switches for devies. Part 1-1: Requirements for mechanical switches
• SR EN 61310-1:2008/ EN 61310-1:2008 – Machine security. Indication, marking and handling. Part 1: Requirements for visual, acoustic and tactile signals;
• EN 61000-6-1:2007- Electromagnetic compatibility (EMC). Part 6-1: Generic standards. Immunity for residential, commercial and light industrial environments;
• SR EN 61000-3-2/2014; 4/2013 – Electromagnetic compatibility;
• SR EN 61000-3-11:2002/ EN 61000-3-11:2000- Electromagnetic compatibility (EMC). Part 3-11: Limits. Limiting voltage variations, voltage fluctuations and flicker in public low voltage power grids. Equipment with an absorbed current = <75A and which are subject to connection restrictions;
• SR EN 61000-3-12:2012/ EN 61000-3-12:2011- Electromagnetic compatibility (EMC). Part 3-12: Limits. Limits for harmonic currents produced by equipment connected to low voltage public networks, with an absorbed current> 16 A and ≤75 A per phase;
• SR EN 61000-4-2:2009/ IEC 61000-4-2:2008- Electromagnetic compatibility (EMC). Part 4-2: Test and measurement techniques. Test of immunity to electrostatic discharges
• SR EN IEC 61000-4-3:2020/ IEC 61000-4-3:2020 – Electromagnetic compatibility (EMC). Part 4-3: Test and measurement techniques. Immunity tests on radiated radio frequency electromagnetic fields;
• SR EN 61000-4-42:2013 / EN 61000-4-4:2012- Electromagnetic compatibility (EMC). Part 4-4: Test and measurement techniques. Immunity tests on high voltage pulse trains;
• SR EN 61000-4-5:2015/A1:2018 / EN 61000-4-5:2014+A1:2017 – Electromagnetic compatibility (EMC). Part 4-5: Test and measurement techniques. Shockwave immunity tests;
• SR EN 61000-4-6:2014 / EN 61000-4-6:2013- Electromagnetic compatibility (EMC). Part 4-6: Test and measurement techniques. Tests of immunity to conducted disturbances, induced by radio frequency fields;
• SR EN IEC 61000-4-11+AC:2020 / EN IEC 61000-4-11:2020 – Electromagnetic compatibility (EMC). Part 4-11: Test and measurement techniques – Tests for immunity to temporary voltage drops, short-term interruptions and voltage variations for equipment with an input current of 16 A or less per phase;
  • Directive 2006/42/EC – on machinery – placing machines on the market;
  • Directive 2014/30/EU – on electromagnetic compatibility (GD 487/2016 on electromagnetic compatibility, updated 2019);
  • Directive 2014/35/EU, GD 409/2016 – on low voltage equipment.

Other Standards or specifications used:

• SR EN ISO 9001 – Quality Management System
• SR EN ISO 14001 – Environmental Management System
• SR ISO 45001:2018 – Occupational Health and Safety Management System. Make and name of manufacturer: T.F.M.T. CO. LTD

Note: the technical documentation is owned by the manufacturer. Specification: This statement is in accordance with the original. Terms of validity: 10 years from the date of approval
Place and date of issue: Craiova, 14.09.2021
Year of affixing of the CE marking: 2021
Registration no.: 1149 /9/14/2021

Authorized person and signature:

Eng. Stroe Marius Catalin General Manager of SC RURIS IMPEX SRL

References

• RURIS - Motoutilaje pentru agricultura

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