DS18 RY-KIT8.HD Extra Amplifier Power Wiring Kit for Harley Davidson Owner’s Manual

June 8, 2024
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DS18 RY-KIT8.HD Extra Amplifier Power Wiring Kit for Harley Davidson

DS18 RY-KIT8.HD Extra Amplifier Power Wiring Kit for Harley
Davidson

INTRODUCTION

Thank you for purchasing this DS18 OFC power wiring kit for your ride, specially designed and built with the best materials to obtain the highest performance and very long life. This kit is for upgrading or expanding the factory audio system on many 1996 and later bagger HD models including Electra Glide (FLHT), Street Glide (FLHX), Road Glide (FLTR) and some TRIKEs. Use this kit to install an extra amplifier (Not Included) on your HD, we recommend being small and weather resistant amplifier that is suitable for motorcycle applications. This kit may also be adapted to other makes and models with a 12V battery. Depending on the type of radio, additional audio interface may be needed for signal connection between the source unit and the amplifier (RY- HARNESS.HD or similar sold  separately).

WHAT IS INCLUDED IN THE BOX?

In addition to this manual, the box contains:

  • POWER / GROUND WIRING HARNESS
  • REMOTE WIRE
  • WATERPROOF FUSE HOLDER WITH MINI-ANL FUSE
  • 10 PCS 20cm CABLE TIES
  • 3MM HEX ALLEN KEY

FEATURES

RY-KIT8.HD

  •  Fits on 1996-up HD models including FLHT, FLHX, FLTR and some TRIKEs.
  •  In-Line Waterproof fuse holder included.
  • 2x30A ATC Fuse already installed on the Fuse Holder.
  •  (6ft) 8AWG Red + (6ft) 8AWG Black OFC tinned Wire with protective braided sleeve, heat shrink and Ring terminals.
  • Good for an amplifier up to 840W*.
  • 2ft) 18AWG Blue OFC tinned Remote Wiring with Fast plug connector.

RY-KIT4.HD

  • Fits on 1996-up HD models including FLHT, FLHX, FLTR and some TRIKEs.
  •  In-Line Waterproof fuse holder included.
  •  120A Mini-ANL Fuse already installed on the Fuse Holder.
  •  (6ft) 4AWG Red + (6ft) 4AWG Black OFC tinned Wire with protective braided sleeve, heat shrink and Ring terminals.
  • Good for an amplifier(s) up to 1680W*.
  • (2ft) 18AWG Blue OFC tinned Remote Wiring with Fast plug connector

RY-KIT0.HD

  •  Fits on 1996-up HD models including FLHT, FLHX, FLTR and some TRIKEs.
  • In-Line Waterproof fuse holder included.
  • 2x120A Mini-ANL Fuse already installed on the Fuse Holder.
  • (6ft) 1/0AWG Red + (6ft) 1/0AWG Black OFC tinned Wire with protective braided sleeve, heat shrink and Ring terminals.
  • Good for an amplifier(s) up to 3500W*.
  • (2ft) 18AWG Blue OFC tinned Remote Wiring with Fast plug connector

*RMS Power measured at 14.4v

TOOLS & PREPARATION

This manual is intended as a guide to installing the included items. When possible, refer to the factory service manual for your specific year make and model for additional technical information. If you are unsure, or do not have the ability to access the battery, remove the fairing, and route cabling under the gas tank, then we recommend professional installation. The following is a list of common tools and supplies required when performing this installation:

  • Socket / Ratchet set, Standard
  • Wire stripper
  • Soft protective cloth covers for painted surfaces
  •  Allen Hex sockets or wrenches, Standard
  • Wire crimper
  •  Screwdrivers
  • Electrical Volt-Ohm meter
  • Eye and skin protection

BEFORE BEGINNING:

  1. Review this guide thoroughly to become familiar with this kit.
  2. Seat and Front fairing (at minimum) must be removed to properly install this kit. Gas tank must be lifted or removed to access the existing wiring loom or wire trough underneath. (Refer to the factory service manual whenever possible for removal procedures specific to your year/model).
  3.  Lay out all necessary items and plan your installation before beginning.
  4. Route the included power/ground cable with existing Factory wires. Use the protective wiring channel if equipped.
  5. . Keep new wiring away from all moving parts, suspension travel movement or sources of extreme moisture.
  6. (10) cable zip ties are included ties to securely fasten wires and cable out of harm’s way.
  7. Work in a clean, dry and level environment.
  8. Turn OFF ignition switch. (If equipped with a factory HD security system, hands-free FOB should be present.)

USING THE WIRING KIT

POWER / GROUND CABLE (Wiring diagram on other side)

  1. Remove seat to gain access to battery. On some models, a tray with the electronics control unit must also be removed. (Consult factory service manual for steps that are specific to your year/model.)
  2. Make sure there is NO fuse in the waterproof fuse holder. Remove if necessary.
  3. Unscrew the Positive (+) Battery terminal, connect the RED ring terminal end and re-connect the terminal.
  4.  Unscrew the Negative (-) Battery terminal, connect the BLACK ring terminal end and re-connect the terminal.
  5. Locate the in-line fuse holder where it can be accessed later to install (or replace) fuse. Fuse holder should be fastened using the built-in slots and supplied cable ties
  6. Lift or remove gas tank to route power/ground cables along with existing wiring. (Consult factory service manual for steps that are specific to your year/model.) Use the supplied cable ties to fasten the power/ground cable securely underneath the tank (either to existing loom or withing protective wire trough if equipped).
  7. Continue to routing towards front area (stereo source unit) behind the fairing.
  8. Connect the power / ground to the amplifier and finish the rest of the installation for example the remote and the speakers wiring, this will depend on whether you use a factory or aftermarket radio, also if you use the motorcycle’s wiring or aftermarket.
  9.  With this we finish the installation of the power section of the aftermarket amplifier, after this you could put the gas tank and the seat back in place and finish with the rest of the installation of your new sound system.

WIRING DIAGRAM

DS18 RY-KIT8.HD Extra Amplifier Power Wiring Kit for Harley Davidson
1

  1. Amplifier (not included) Amplificador (No incluido)
  2. Remote Wire Cable remoto
  3. Power / Ground cable assembly. Ensamblado del cable de poder y de tierra
  4.  Waterproof in-line fuse holder Portafusibles en línea a prueba de agua

WARRANTY

Please visit our website DS18.com for more information on our warranty policy. We reserve the right to change products and specifications at any time without notice. Images may or may not included optional equipment.

FOR MORE INFORMATION PLEASE VISITDS18.COM

References

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