TRUE BLUE POWER TT28-2 True Blue Charger Mx User Manual
- June 9, 2024
- TRUE BLUE POWER
Table of Contents
- Introduction
- Preparation for use
- Principles of operation
- Operating Instructions
- Maintenance and servicing (preventive and corrective)
- Preparation for shipment
- Storage
- Replacement Parts Listing
- Troubleshooting
- Specifications
- Certificate of Calibration
- Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
TRUE BLUE POWER TT28-2 True Blue Charger Mx
Introduction
The TT28-2 is a compact aircraft battery maintenance charger, intended to be connected to an aircraft battery and left unattended for an extended time. It is lightweight and compact and connects directly to the aircraft battery terminals. It uses an IEC 60320 C13/C14 power inlet and can operate from any global line/mains AC power source. The TT28-2 comes in two versions; the 282-101 has an integral MS3509-compatible connector, the 282-102 uses adapter cables to connect to the battery. No other tools or equipment are required to use the TT28-2.
The unit will charge a 24 Volt lithium-ion or lead-acid aircraft battery using the standard MS3509-compatible connector on the 282-101 version, or with the supplied adapter cables on the 282-102 version. Do not use it on any other battery voltage or chemistry, such as nickel-cadmium. The TT28-2 displays the battery voltage and any fault codes on its Liquid Crystal Display (LCD) and shows its status with three lights on the front panel. The unit charges at about 2 to 3 Amperes maximum current and regulates the battery voltage to prevent overcharge. After the battery is fully charged, a short “topping” charge is applied. Then the unit shuts off all charging and monitors the battery open-circuit voltage. As the battery self-discharges to a low charge level, the TT28-2 starts another charge cycle. All operation is completely automatic and requires no user interaction.
The TT28-2 is intended for sheltered use (no water into the enclosure) at temperatures from -20°C to +50°C.
Items furnished | Note |
---|---|
TT28-2 | 282-102 includes adapter cable |
Line cord for North America | Line cords available for other countries – see |
“Replacement Parts
Listing” for details
Operator Manual|
The TT28-2 is warranted against defects in materials and workmanship for one (1) year after shipment.
Preparation for use
Inspect the shipping carton for obvious signs of damage or dampness.
Open the shipping carton and remove the contents. Check the contents against
the shipping list and be sure all items are included.
When not in use, store the TT28-2 safe from shock, vibration, moisture, and
excessive heat.
Principles of operation
The TT28-2 plugs into any global power outlet of 100 ~ 240 VAC, 50 ~ 60 Hz. It uses a switching power supply to efficiently convert the line/mains voltage to 24 ~ 32 Volts DC, regulated by its microcontroller.
Voltage limits stated in this section are for a Lithium-Ion battery. See the
table in the section “TT28-2 Charging Cycles” for Lead-Acid voltage levels.
When AC line power is applied, the display will light up with a white
backlight and all three indicator lights will illuminate for several seconds.
The TT28-2 will display the firmware revision, followed by the battery voltage
for approximately five seconds if one is present, otherwise it will show a low
voltage coming from its own power supply. If a battery is connected and the
voltage is above 20.5V, the unit will begin charging the battery. If no
battery is connected or the voltage is below 20.5V, the unit will display
“Er1” and a red FAULT light. The power must be turned off to clear the error
message “Er1”.
During charging, a yellow “CHARGE” light is on. When the battery voltage reaches full charge the TT28-2 illuminates the “READY” light and continues with a “topping” charge for a short time. Voltage is regulated by the microcontroller to prevent over-charging. Counting from when full charged is reached, the topping charge is about 30 minutes.
After the topping charge is complete or when the battery reaches its maximum voltage, the TT28-2 turns off the charge current and just monitors the open- circuit battery voltage. The “CHARGE” light is off and only the green “READY” light is on. The TT28-2 draws its operating power from the AC and draws only 125 micro-amps (0.000125 Amps) from the battery while monitoring the self- discharge of the battery. As the battery self-discharges below 26.0 Volts the TT28-2 will automatically begin another charge cycle, lighting the yellow “CHARGE” light. This cycle will repeat as long as the charger is powered on.
The TT28-2 has an internal timer set for 26 hours. If a battery fails to reach
a full charge within 26 hours, the TT28-2 will show a flashing red “FAULT”
light and the error message “Er2”. Charging will be suspended. Cycling AC
power on the TT28-2 will reset the timer and restart the charge cycle.
The TT28-2 (282-101 version) monitors the temperature at the battery
connector. At about 50°C (122°F), the TT28-2 will show a red “FAULT” light
flashing about once per second, display the voltage detected and the message
“Er3” on the LCD, and will suspend charging. The TT28-2 will resume charging
only after the terminals have cooled by approximately 5°C and the AC power is
cycled “OFF”, then back “ON”.
Operating Instructions
A – Voltmeter
B – Power Switch
C – Test Points
D – Battery Type Switch
E – AC Input Port
F – Charge Light
G – Ready Light
H – Fault Light
I – Connector Knob/Cable
J – Battery Fuse
Refer to the preceding figure.
Callout | Description |
---|---|
A | Voltmeter |
· Displays battery voltage when connected to a battery or
· “Er1” when powered on but not connected
· “Er2” if battery has not completed a charge in 26 hours
· “Er3” if the battery terminals reach 50ºC (122ºF)
B| Power switch. Turns the AC power on or off.
C| Calibration test points (see section 5).
D| Battery Type Switch. Set this recessed switch for the type
of 24 Volt aircraft battery to be charged. This switch affects the battery charging voltages.
E| AC power input port. IEC 60320 C14
F| CHARGE light. Shows yellow when charging is taking
place.
G| READY light. Shows green when the battery has reached full charge. NOTE: The yellow “CHARGE” light remains on during the topping charge and turns off during the idle
period while the battery self-discharges.
H| FAULT light. Flashes red to indicate an error has been
detected, see voltmeter display for error codes.
I| Connector knob (282-101). Insert into the battery connector and turn the knob clockwise to secure the TT28-2 to the battery. Turn counter-clockwise to remove the TT28-2 from the battery.
Connector cable (282-102). Connect the appropriate
adapter cable and hook up to battery, observing correct polarity.
Charging a Battery
CAUTION
Connect the TT28-2 to the battery before applying AC power, to prevent a spark
when connecting to the battery.
Always observe the proper polarity when connecting the TT28-2 using adapter
cables. Red wires connect to battery+, black wires connect to battery->
Disconnect any battery connections. Connect the TT28-2 directly to the
aircraft battery terminals with the integral connector on the 282-101 version,
or with the supplied adapter cable on the 282-102 version. When using the
MS3509 adapter twisting the connecting knob clockwise to secure the adapter to
the battery. When using the ring terminal adapter cable be sure and observe
proper polarity. Reversing the connection will blow the fuse on the side of
the 282-102.
Connect a power cord to the TT28-2 and to a suitable power outlet.
A suitable power outlet will stay continuously powered for the time that the TT28-2 is in use. It will not be turned off periodically, such as a lighting circuit or a circuit that is shut down every weekend. Observe that the voltmeter backlight comes on with all the lights ON and the battery voltage is displayed on the screen, then the yellow “CHARGE” light comes on. The display shows only battery voltage. A full charge of a healthy but deeply discharged battery may take up to 24 hours. Of course, partially charged batteries will finish charging more quickly. When the battery has reached full charge, the TT28-2 will provide a topping charge for a few more minutes, then automatically stop charging and just monitor battery voltage. At this time the green “READY” light will be on and the yellow “CHARGE” light will go off.
TT28-2 Charging Cycles
The TT28-2 charges a battery to full charge, then disconnects completely to
let the battery alone until the battery self-discharges to the preset value.
The TT28-2 then wakes up and recharges the battery. The cycles and voltage
setpoints are shown in the following table.
Note that this sequence restarts every time power is applied or reapplied to the TT28-2. For example, if the TT28-2 is plugged in to a circuit that gets turned off every night (or every weekend), then when power is re-applied the TT28-2 will start over with a full charge of the battery. This is not the desired protocol; it is better to avoid regularly recharging the battery until it has self-discharged to the preset value.
Mode | Indication | Lithium-Ion | Lead Acid |
---|---|---|---|
Charge | Yellow “CHARGE” | Charge to 28.7 Volts, then switch to topping |
charge.
| Charge to 28.3 Volts, then switch to topping
charge.
Topping Charge| Yellow “CHARGE”
and Green “READY”
| Hold voltage near 28.7 and allow current to taper for 30 minutes or until voltage reaches 29.0. Then shut down and
monitor.
| Hold voltage near 28.3 and allow current to taper for 30 minutes or until voltage reaches 28.6. Then shut down and
monitor.
Monitor| Green “READY”| Watch battery self-discharge until it drops below 26.0
Volts.
| Watch battery self-discharge until it drops below 25.3
Volts.
Unexpected Loss of Power
If the AC power is removed unexpectedly, the TT28-2 draws no current from the
battery.
When AC power is re-applied, the TT28-2 will automatically restart the charge
cycle and will reset its internal 26 hour maximum charge timer.
Disconnecting from a Battery
Turn off the TT28-2. Remove the power cord from the power outlet. Remove the
TT28-2 from the battery by twisting its knob counter-clockwise, or by removing
the adapter cables.
Emergency Shutdown
Remove AC power either from the power outlet or from the TT28-2.\
Lead-Acid Battery Considerations
The TT28-2 may be used with Lead Acid batteries by selecting “Lead-Acid” on
the Battery Type switch. Operation is the same as for Lithium-Ion except for
voltage levels as noted in section 4.
In the event that the lead-acid battery is sulfated or has some other problem,
it may heat up even at the modest 2 to 3 ampere charging rate. The TT28-2 will
detect high temperatures (above 50°C) and shut down when necessary.
This heating is very unusual with a good battery unless the environment is
close to 50°C (122°F). If the flashing red light and error code “Er3” are
observed in a cool environment, it is suggested the battery condition be
independently tested.
Maintenance and servicing (preventive and corrective)
Verifying Charge Voltage
Equipment | Example |
---|---|
Calibrated high-impedance digital voltmeter for 30 Volts DC. | Fluke 179, many |
other meters with 4-1/2 digits or more resolution.
This test is to be done with a battery and AC power connected. This verification procedure is recommended once per year. Set the meter to read a DC voltage near 30 Volts. Connect the meter leads to the red (positive) and black (negative) test points on the TT28-2.
Apply power to the TT28-2.
Not e the voltmeter reading and note the display reading. The display may
bounce up and down by a few digits, but the average reading must agree with
the voltmeter reading within ±0.20 Volts.
The voltage reading that the TT28-2 uses to regulate the battery charge is the
same as the displayed voltage. If the voltmeter reading is more than ±0.20
Volts different from the display, it may be necessary to calibrate or repair
the TT28-2. This is best done by the factory.
Verifying Fan Operation
It is recommended this be performed each time the unit is switched on. It does
not matter if the TT28-2 is connected to a battery. Connect AC power and check
for air movement through the top fan vent holes. Use a flashlight or strong
room light to verify that the fan is rotating. Listen for any ticking or
grinding sounds indicate a bad fan bearing.
The fan is very small, and the airflow is not strong. That is normal. A bad
fan can be replaced by the factory.
Preparation for shipment
Place the TT28-2 and power cord into a padded case, if available.
Place into a plastic bag and seal it to prevent moisture from getting into the
TT28-2.
Place the bagged TT28-2 into a cardboard carton with at least 1” of resilient
padding on all sides.
Storage
Store the TT28-2 sheltered from moisture and from severe shock and vibration,
at a temperature of -28°C (-18°F) to +70°C
(+158°F). The TT28-2 must be cooled below 45°C (113°F) before use.
Replacement Parts Listing
Power Cord
The only user-replaceable part is the power cord. This is a standard cord with
IEC 60320 type C13 connector on one end and the appropriate country power plug
on the other end. The smallest gauge power wire available is adequate, as the
TT28-2 draws less than 1 Ampere under all conditions and all AC voltages.
Troubleshooting
Symptom | Possible Cause | Action |
---|---|---|
No backlight or | Power cord not | Check both ends of |
front panel lights | fully plugged in. | the power cord to be |
when plugged | sure they are | |
in. | securely plugged in. | |
Power outlet not | Test outlet with | |
energized. | another device. | |
Internal power | This is not a | |
supply fuse blown. | replaceable fuse. Its | |
failure indicates a | ||
serious internal | ||
power failure. | ||
Contact distributor or | ||
factory for repair. | ||
Displayed | Tolerance. | Allow a difference of |
voltage is | ±0.2 Volts in voltage | |
different from an | comparisons before | |
external | taking corrective | |
voltmeter | action. | |
reading. | External voltmeter | Be sure the voltmeter |
accuracy | is calibrated. | |
Out of calibration | This should not | |
happen. Return unit | ||
to distributor or | ||
factory for checking | ||
and re-calibration. | ||
Symptom | Possible Cause | Action |
--- | --- | --- |
Red “Fault” light illuminated and message “Er1” is displayed | Battery not |
connected properly.
| Check for proper connection.
Battery fuse blown| The adapter cable leads may have been shorted or connected
improperly. Replace fuse with the specified fast-acting
fuse.
Red “Fault” light flashes about once per second and message “Er2” is displayed.| Charging time exceeded 26 Hours (first time)| Battery capacity is larger than 42 Ampere-Hours.
Cycle power on the
TT28-2 and continue charging.
Charging time exceeded 26 Hours (second
time)
| Battery may be defective. Test battery.
Red “Fault” light flashes about once per second and message “Er3” is
displayed.| Battery terminals have exceeded 50°C/122°F.| Allow battery to
cool. Remove and re-apply power to the TT28-2. This may be a sign of a
sulfated or defective battery. If the problem persists,
test the battery.
Specifications
-
Input voltage: 90 ~ 264 VAC, 50 ~ 60 Hz, 1 A max.
-
Input connector: IEC 60320 C14
-
Battery charge voltage:
- 28.8 Volts maximum (Lithium-Ion)
- 28.6 Volts maximum (Lead-Acid)
-
Operating temperature: -20°C to +50°C (-4°F to +122°F)
-
Storage range: -28°C to +70°C (-18°F to +158°F)
-
Timing accuracy: ±5% of nominal time
-
Display accuracy: ±0.2V
-
Weight:
- TT28-2 and power cord,
- 2.0 pounds/0.9 kilograms
-
Size: Approx. 110mm x 150mm x 95mm (4.33” x 5.9” x 3.8”)
-
Battery Connector: 282-101 version mates with MS3509 standard aircraft battery connector.
282-102 version includes ring terminal adapter cable. -
Battery Fuse: (282-102 only) 5 Amp, 2AG Fast-Acting,
Littelfuse 0225005MXP or equivalent (Lamar p/n 4510-6002)
Certificate of Calibration
Lamar Technologies LLC 14900 40th Ave.NE Marysville, WA 98271 360-651-8869
CERTIFICATION OF FACTORY CALIBRATION BATTERY CHARGER ● MODEL TT28-2 ● Lamar P/N: 282-101 or 282-102
SPECIFICATIONS: Refer to Operating Manual for Complete Specifications
NOTES: All Standards Used are Traceable to NIST
UNIT: 24 VOLT BATTERY CHARGER
MODEL: TT28-2
DATE MANUFACTURED:
SERIAL #:
DATE CALIBRATED:
CALIBRATED BY:
Lamar Technologies LLC. certifies that the above listed instrument meets or exceeds all published specifications. It has been calibrated using standards whose accuracies are traceable to the National Institute of Standards and Technology.
Field Calibration Log
Date | Calibrated By | Pass/Fail | Notes |
---|---|---|---|
Warranty
1 YEAR WARRANTY
Lamar Technologies LLC. warrants its products to be free from defects in workmanship and material for a one-year period from the date of shipment to the distributor, original equipment manufacturer (OEM), or original end user. If any product shall prove to be defective during the warranty period, Lamar Technologies LLC. will repair or replace such parts.
There are no warranties, which extend beyond the description on the face
hereof. This warranty is in lieu of all other warranties, express or implied.
Lamar Technologies LLC. excludes liability for incidental and consequential
damages.
An action for breach of this warranty must be commenced within one year after
the breach is or should have been discovered. Lamar Technologies LLC.
specifically disclaims all other representations to the first user/purchaser,
and all other obligations or liabilities. No person is authorized to give any
other warranties or to assume any liabilities on Lamar Technologies LLC.
behalf.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>