GAGGENAU AR401142 Remote Fan Unit Instruction Manual

June 3, 2024
Gaggenau

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GAGGENAU AR401142 Remote Fan Unit

General information

  • Keep the instruction manual and the product information safe for future reference or for the next owner.
  • The appliance can only be used safely if it is correctly installed according to the safety instructions. The installer is responsible for ensuring that the appliance works perfectly at its installation location.
  • This instruction manual is intended for the installer of the optional accessory.
  • Only a licensed expert may connect the appliance.
  • Switch off the power supply before carrying out any work.

Safe installation

Follow these safety instructions when installing the appliance.

WARNING ‒ Risk of poisoning!
Risk of poisoning from flue gases being drawn back in. Room-air-dependent heat-producing appliances (e.g. gas, oil, wood or coal-operated heaters, continuous flow heaters or water heaters) obtain combustion air from the room in which they are installed and discharge the exhaust gases into the open through an exhaust gas system (e.g. a chimney). With the extractor hood switched on, air is extracted from the kitchen and the adjacent rooms. Without an adequate supply of air, the air pressure falls below atmospheric pressure. Toxic gases from the flue or the extraction shaft are sucked back into the living space. GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(19\)

  • Always ensure adequate fresh air in the room if the appliance is being operated in exhaust air mode at the same time as a room-air-dependent heat-producing appliance is being operated.

  • It is only possible to safely operate the appliance if the pressure in the room in which the heating appliance is installed does not drop more than
    4 Pa (0.04 mbar) below atmospheric pressure. This can be achieved whenever the air needed for combustion is able to enter through openings that cannot be sealed, for example in doors, windows, incoming/exhaust air wall boxes or by other technical means. An incoming/exhaust air wall box alone does not ensure compliance with the limit.

  • In any case, consult your responsible chimney sweep. They are able to assess the house’s entire ventilation setup and will suggest suitable ventilation measures to you.

Risk of poisoning from flue gases being drawn back in.

  • Do not emit the exhaust air into smoke or exhaust gas flue that is in operation.
  • Do not emit the exhaust air into a shaft that is used to ventilate installation rooms for heat-producing appliances.
  • If the exhaust air is to be conveyed into smoke or exhaust gas flue, you must obtain the consent of the heating engineer responsible.

Risk of poisoning from flue gases being drawn back in.

  • If an extractor hood with an open-flued heat pro-duction source is installed, the power supply for the extractor hood must be provided with a suitable safety switch.

WARNING ‒ Risk of suffocation!
Children may put packaging material over their heads or wrap themselves up in it and suffocate.

  • Keep packaging material away from children.
  • Do not let children play with packaging material.

WARNING ‒ Risk of electric shock!
It must always be possible to disconnect the appli-ance from the electricity supply. The appliance must only be connected to a protective contact socket that has been correctly installed.

  • The mains plug for the mains power cable must be easily accessible after the appliance is installed.
  • If this is not possible, an all-pole isolating switch must be integrated into the permanent electrical installation according to the conditions of over-voltage category III and according to the installa-tion regulations.
  • The permanent electrical installation must only be wired by a professional electrician. We recommend installing a residual-current circuit breaker (RCCB) in the appliance’s power supply circuit.

An ingress of moisture may cause an electric shock.

  • Ensure that the plug connections for the electric cable are located within the building.
  • Ensure that the fixing plate is sealed onto the outside wall using suitable material.

WARNING ‒ Risk of injury!
Changes to the electrical or mechanical assembly are dangerous and may lead to malfunctions.

  • Do not make any changes to the electrical or mechanical assembly.
    Components inside the appliance may have sharp edges.

  • Wear protective gloves.

Scope of delivery

After unpacking all parts, check for any damage in transit and the completeness of the delivery.  Fig. 1

GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(1\)

Appliance dimensions

You will find the dimensions of the appliance here in Fig. 2GAGGENAU-
AR401142-Remote-Fan-Unit-fig- \(2\)

Optional accessories

This is where you can find an overview of the optional accessories for different installation variants.

Pipe adapter from a diameter of 200 mm to 150 or 125 mm

Order number

  • AD702042  Fig. 3GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(3\)

Adapting to a diameter of 150 or 125 mm by sawing off the diameter not required

Telescopic wall outlet with a diameter of 200 mm, with integrated back-flow flap

Order number

  • AD702052  Fig. 4GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(4\)

Air collector box for flat ducts

Order number

  • AD854048  Fig. 5GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(5\)

Air collector box for round ducts

Order number

  • AD754048
    Fig. 6GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(6\)

Air collector box for flat ducts

Order number

  • AD704050
    Fig. 7GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(7\)

Information about the electrical connection

In order to safely connect the appliance to the elec-trical system, follow these instructions.

WARNING ‒ Risk of electric shock!
Sharp-edged components inside the appliance may damage the connecting cable.

  • Do not kink or trap the connecting cable.
  • The connection data can be found on the rating plate.
  • This appliance complies with the EC interference suppression regulations.
  • The appliance corresponds to protection class 1. You should therefore only use the appliance with a protective earth connection.
  • Do not connect the appliance to the power supply during installation.

Instructions for the exhaust air pipe
The appliance manufacturer does not provide any warranty for faults attributable to the pipeline.

  • Use a short, straight exhaust air pipe with as large a pipe diameter as possible.
  • Long, rough exhaust air pipes, many pipe bends or small pipe diameters reduce the suction power and increase the fan noise.
  • Use an exhaust pipe that is made of non-combustible material.

General information
Follow these general instructions during the installa-tion.

  • For the installation, observe the currently valid building regulations and the regulations of the local electricity and gas suppliers.
  • When discharging the exhaust air, the official and legal regulations, such as the regional building code., must be observed.
  • The surfaces of the appliance are sensitive. Avoid damaging them during installation.

Installation

Checking the wall

  1. Check whether the wall is vertical and has sufficient load-bearing capacity. The weight of the appliance is approx. 13 kg.
  2. Ensure that there are no electrical wires, gas pipes, or water pipes in the area where holes are to be drilled.
  3. Drill the hole depth in accordance with the length of the screws.
  4. Ensure that the wall plugs are firmly in place.
  5. Use suitable fixing material depending on the construction type, e.g. solid brickwork, plasterboard, porous concrete, or Proton brick.
Preparing the wall

ATTENTION!
Condensation return may damage the appliance.

  • To prevent condensate from returning, fit the exhaust air pipe with a 1° gradient from the appli-ance.

Requirements

  • Only specialist personnel must create the required wall breakthrough.
  • The building support structure must remain in place.
  • Ensure that there are no electric cables, gas, or water pipes in the area where holes are to be drilled.
  1. Create the wall breakthrough with a diameter of at least 210 mm.
  2. Insert the AD702042 telescopic wall outlet into the wall breakthrough. The telescopic wall outlet is available as an optional accessory.
  3. Secure and seal the telescopic wall outlet with foam or mounting adhesive.
  4. Drill 8 mm mounting holes and the cable passage with a diameter of at least 20 mm into the outside wall.  Fig. 8GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(8\)
Installing the appliance
  1. Press in the wall plugs flushes with the wall.

  2. Seal the fixing plate appropriately against the outside wall and tighten it.
    Fig. 9GAGGENAU-AR401142-Remote-Fan-Unit-fig- \(9\)

  3. Guide the mains cable and the control cable through the outside wall.
    Fig. 10GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(10\)

  4. Screw the remote fan unit onto the fixing plate.
    Fig. 11GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(11\)

  5. Secure the exhaust air pipe to the inside of the wall outlet.

  6. Screw the inner control unit tightly into the wall.

Fitting the plug into the mains cable

  1. Secure the blue wire in connection N, the brown wire in connection L, and the green/yellow wire in the central connection.
    Fig. 12GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(12\)

  2. Fit the connector parts.
    Fig. 13GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(13\)

  3. Tighten two screws for strain relief.

Connecting the appliance
  1. Firmly insert the mains cable and control cable from the remote fan unit into the control unit.
    Fig. 14GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(14\)

  2. Firmly insert the network cable from the control unit to the extractor hood. Ensure that the plug connections engage.
    Fig. 15GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(15\) The connection sockets X1 and X2 are identical.

  3. Connect the control unit to the mains.
    Fig. 16GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(16\)

Checking the function

  1. Check the functionality of the appliance.
  2. If the appliance does not work, check the plug connections for the connection cables. The connection sockets X1 and X2 are identical.

Removing the appliance

WARNING ‒ Risk of injury!
Components inside the appliance may have sharp edges.

  • Wear protective gloves.
  1. Disconnect the appliance from the power supply.
  2. Undo the exhaust connections.
  3. Undo the cable connections.
  4. Undo the screw connections for securing the appliance.
  5. Remove the appliance.

Additional switching output

The appliance has an additional switching output X16 (potential-free contact) that can be used to con-nect other appliances, such as a ventilation system that is available at the installation site. The contact is closed when the fan is switched on and is opened when the fan is switched off.

Work must only be carried out on the additional switching output by a qualified electrician in accordance with the country-specific requirements and standards.
The switching output is located under a cover. Maximum switching power 30 V/1 A (AC/DC). The signal that is connected to the contact must correspond to protection class 3.

Window contact switch
The appliance has an X17 connection for a window contact switch. If a window contact switch is connec-ted, the extractor hood’s ventilation system only works with the window open. The lighting works even if the window is closed. If you switch on the ventilation system with the window closed, the button for the fan setting you have selected flashes, and the ventilation system does not switch on. If you close the window while the ventilation system is on, the appliance switches the ventilation system off within
5 seconds. The button for the selected fan setting flashes.

The entire ventilation system and window contact switch must be assessed by a master chimney sweep. Only a qualified electrician may work on the connection for the window contact switch, in accordance with the country-specific requirements and standards. Observe the installation instructions provided with the window contact switch. The window contact switch can be flush-mounted or surface-mounted. The window contact switch AA400510 is available as an accessory.

Networked operation

Multiple appliances can be networked together. The lighting and the fan of up to 20 appliances are oper-ated synchronously.
A qualified electrician must check that the appliance is working correctly during the initial installation. The total length of all of the network cables must not exceed 40 m.
The failure of an appliance due to a voltage interruption or a network cable being disconnected blocks the fan function for the entire system, and all of the buttons on the appliance flash.

When changing the configuration, an electrician must re-initialize the system.

Networking appliances

Requirement:
A qualified electrician networks the appliances.

  1. Connect the appliances in series via the connector sockets X1 and X2. X1 and X2 are equivalent. The sequence of the networking does not have any effect.
  2. If the enclosed network cables are too short, use a commercially available network cable (shielded, min. CAT 5).

Re-initializing the system
Requirement: A qualified electrician carries out the initialization and the test.

  1. Unscrew the cover plate.
    Fig. 17GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(17\)

  2. Press and hold the reset button until both LEDs light up continuously.

    • Press and hold the reset button for approx. 5 seconds.
    • Release the reset button within 5 seconds.
      Fig. 18GAGGENAU-AR401142-Remote-Fan-Unit-fig-
\(18\)
  3. Screw on the cover plate.

  4. Check that the system is working correctly.

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