PENTAIR Intellimaster Variable Speed Controller User Manual
- June 3, 2024
- Pentair
Table of Contents
- PENTAIR Intellimaster Variable Speed Controller User Manual
- [](https://manuals.plus/wp-content/uploads/2022/12/PENTAIR-Intellimaster-
- FEATURES / FUNCTIONS
- CONTROL KEY DESCRIPTION
- QUICK SETTINGS
- TECHNICAL CHARACTERISTICS
- PARALLEL OPERATION
- CONTROL PARAMETER SETTING
- CONTROL PARAMETER SETTING
- FUNCTION PARAMETER SETTING
- VFD CONTROL PARAMETER SETTING
- INVERTER CONTROL PARAMETER
- SYSTEM PARAMETER SETTING
- 1-21 Monash Drive, Dandenong South, VIC 3175 Australia | 1300 137 344 |
PENTAIR Intellimaster Variable Speed Controller User Manual
Should the installer or owner be
unfamiliar with the correct installation and/or operation of this type of
equipment, please contact the distributor
or manufacturer for the correct advice before proceeding with the installation
or operation of this product.
[](https://manuals.plus/wp-content/uploads/2022/12/PENTAIR-Intellimaster-
Variable-Speed-Controller-User-Manual_4.jpg)IMPORTANT Please read the SAFETY INSTRUCTIONS below.
Danger : Indicates a risk of
electric shock, which, if not avoided, could result in damage to the equipment
and possible injury or death.| Danger : Indicates a potentially hazardous
situation other than electrical, which if not avoided, could result in damage
to property.
---|---
| Intellimaster series is intended for professional incorporation into
complete equipment or systems as part of a fixed installation. If installed
incorrectly it may present a safety hazard. The Intellimaster series uses high
voltages and currents, carries a high level of stored electrical energy, and
is used to control mechanical plant that may cause injury. Close attention is
required to system design and electrical installation to avoid hazards in
either normal operation or in the event of equipment malfunction. Only
qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out
only by personnel who have the necessary training and experience. They must
carefully read this safety information and the instructions in this Guide and
follow all information regarding transport, storage, installation and use of
the Intellimaster series, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the Intellimaster
series. Any electrical measurements required should be carried out with the
Intellimaster series disconnected.
Electric shock hazard! Disconnect and ISOLATE the Intellimaster series before
attempting any work on it. High voltages are present at the terminals and
within the drive for up to 10 minutes after disconnection of the electrical
supply. Always ensure by using a suitable multimeter that no voltage is
present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not
disconnect until 10 minutes have elapsed after turning off the supply.
| The driven motor can start at power up if the enable input signal is
present.
The STOP function does not remove potentially lethal high voltages. ISOLATE
the drive and wait 10 minutes before starting any work on it. Never carry out
any work on the Drive, Motor or Motor cable whilst the input power is still
applied.
The entry of conductive or flammable foreign bodies should be prevented.
Flammable material should not be placed close to the drive Relative humidity
must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and single phase input correspond to
the rating of the Intellimaster as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the
motor.
FEATURES / FUNCTIONS
GENERAL SPECIFICATIONS
Operation Method
| Individual Inverter Operation ( Parallel up to 3 pumps )
Display| 2.42” OLED with keypad
Language| English
Input Voltage| 230V AC Single Phase, 50Hz
Temperature & Humidity| -10~40°C / 90%
Run History| Run-time record and display
Alarm History| Records and display’s up to 20 alarms
Other Fuctions
| Auto Reset, High and Low Pressure Alarms, Dry Run Protection, etc.
CONTROL KEY DESCRIPTION
QUICK SETTINGS
ACTION INSTRUCTIONS
Parameter Setting| ****
Firmly press button for 2 – 3 seconds
Auto/Manual mode| Press and Hold both for 2 – 3 seconds
Alarm History| Firmly pressbutton for 2 -3 seconds
Operation History| Firmly press button for 2 -3 seconds
Deleting the Alarm History
| ****
After entering the Alarm History menu,
press and hold for 2 – 3 seconds
Deleting the Operation History
| After entering the Operation History menu, press and hold for 2 – 3 seconds
TECHNICAL CHARACTERISTICS
Pump Model| Controller Model| Input Voltage [V]|
Output Voltage [V]| Output Current [A]| Motor [kW]
---|---|---|---|---|---
IMH750K
| PVFD0750S (810960)| 230V AC 1PH
+/- 10%
| ****
3 X 220/240
| ****
2.4A
| ****
0.75
IMH1100K
| PVFD1500S (810961)| 230V AC 1PH
+/- 10%
| ****
3 X 220/240
| ****
4.7A
| ****
1.5
IMH2200K
| PVFD2200S (810962)| 230V AC 1PH
+/- 10%
| ****
3 X 220/240
| ****
7.1A
| ****
2.2
Protection Class IP55
Output Frequency 50 Hz (+/-5%) Ambient Temperature -10°C ~ 40°C
Pump Model | IMH750K | IMH1100K | IMH2200K |
---|
Protection Class
|
IP55
|
IP55
|
IP55
Motor [kW]
|
0.75
|
1.5
|
2.2
Rated Input AC Voltage| 1Phase 220V/240V (+/-15%)| 1Phase 220V/240V (+/-15%)|
1Phase 220V/240V (+/-15%)
Rated Output Voltage [V]|
3Phase 220V/240V
|
3Phase 220V/240V
|
3Phase 220V/240V
Rated Output Current [A]|
2.4
|
4.7
|
7.1
Output Frequency Range [Hz]|
0-50 Hz
|
0-50 Hz
|
0-50 Hz
Voltage/Frequency Characteristic|
V/F control
|
V/F control
|
V/F control
Overload Rated Current| 150% of rated current| 150% of rated current| 150% of rated current
Protections
| Auto Reset, Dry Run Protection, etc
PARALLEL OPERATION
To set parallel operation, change the operation method to the auto operation
mode.
NOTE: Up to 3 pumps can be linked and operated in parallel.
Setting the MASTER PUMP : Press the for a duration 2-3 seconds. The Master pump should state “
1 ”
Setting the SLAVE PUMP : Press the for a duration 2-3 seconds. The Slave pump should state “ 2 ”
CONTROL PARAMETER SETTING
Parameters | Input Range | Unit | Default |
---|
Set Pressure
| 0.1 ~ 20.0| bar| 3.5
10 ~ 300| psi| 30
Run Deviation
| -3.0 ~ -0.2| bar| -0.3
-50 ~ -3| psi| -5
Stop Delay| 3.0 ~ 999.9| sec| 5.0
Restart Delay| 0 ~ 9999| sec| 0
Shift Time| 0 ~ 9999| Min| 60
Maximum Runtime| 0 ~ 999| Min| 0
P| 1 ~ 200| –| 25
I| 1 ~ 200| –| 40
D| 1 ~ 200| –| 40
Low Pressure Alarm| [Used] [Not Used]| [Used]
Low Pressure Value
| 0.1 ~ 10.0| bar| 0.3
1 ~ 140| psi| 5
Low Pressure Stop| 0 ~ 999| sec| 10
Low Pressure Restart| 0 ~ 999| sec| 10
Low Pressure Restart Time| ****
0 ~ 20
| ****
Cyle
| ****
3
Pressure Unit| [bar] [psi]|
[bar]
CONTROL PARAMETER SETTING
Set Pressure | Refers to the operating set pressure. |
---|
Run Deviation
| Refers to the run deviation in which the operating of the system starts.
Stop Delay| Refers to the stop delay time of the system.
Restart Delay| Refers to the start delay time of the system.
Shift Time| Refers to the time when the lead pump alternates.
Maximum Runtime
| Maximum time in minutes the pump is allow to operate continuously, this feature is disabled if value is set to 0.
P
| It is relevant to ‘P’ (Propotional Constant) out of the PID controls.
I| It is relevant to ‘I’ (Integral Constant) out of the PID controls.
D
| It is relevant to ‘D’ (Differential Constant) out of the PID controls.
Low Pressure Alarm
| If the operation pressure is lower than the set pressure, alarm will occur.
Low Pressure Value| Setting the low pressure limit.
Low Pressure Stop
| Once the low pressure alarm occurs, the system will operate duration of the set delay time and afterwards the system will stop.
Low Pressure Restart
| Setting the low pressure restart time. The system will restart after the
set value.
Low Pressure Restart Time| Setting the low pressure restart
cycle. The system will stop ater the set cycle.
Pressure Unit| Setting the Pressure unit.
FUNCTION PARAMETER SETTING
Content | Input Range | Unit | Default |
---|
Sensor Range
| ****
0.2 ~ 20.0
| ****
bar
| ****
16.0
10 ~ 300
| ****
psi
| ****
230
Sensor Offset
| ****
-9.9 ~ 9.9
| ****
bar
| ****
0.0
-99 ~ -99
| ****
psi
| ****
0
Auto Reset| ****
0 ~ 20
| ****
cycle
| ****
5
Min. Out Rate| ****
30.00 ~ 70.00
| ****
%
| ****
50.00
Stop Rate| ****
30.00 ~ 95.00
| ****
%
| ****
65.00
Motor Direction| [Foward] [Backward]|
–
| ****
Forward
Low Current Alarm| [Used] [Not Used]|
–
| ****
Not Used
Low Current Value
| ****
0.0 ~ 99.9
| ****
A
| ****
Depended on VSD Model
Low Current Stop| ****
1 ~ 999
| ****
sec
| ****
10
Sensor Range
| ****
To set-up the rated capacity of the pressure sensor utilized.
---|---
Sensor Offset
| To correct the variation between the value of the pressure sensor and acutual pressure value.
Auto Reset
| Refers to the number of times the system will reset once an alarm occurs.
Min. Op. Rate
| ****
Refers to the minimum output.
Stop Rate
| ****
Refers to the stop output.
Motor Direction
| ****
Direction of the motor.
Low Curr. Alarm
| ****
Refers to the Stop output.
Low Curr. Value
| Refers to the set point [Amp.] where the low current alarm occurs.
Low Curr. Stop
| Refers to the set time the system will stop once the low current occurs.
VFD CONTROL PARAMETER SETTING
Parameters | Input Range | Unit | Default |
---|---|---|---|
Max.Output Frequency | 5.0 ~ 70 | Hz | 50.0 |
Max. Voltage Frequency | 5.0 ~ 70 | Hz | 50.0 |
Max. Voltage | 50 ~ 250 | VAC | 240 |
Mid-Point Frequency | 5.0 ~ 70 | Hz | 25 |
Mid-Point Voltage | 0 ~ 250 | VAC | 120 |
Min. Output Frequency | 0.10 ~ 20.00 | Hz | 1.50 |
Min. Output Voltage | 3.0 ~ 200 | VAC | 15 |
Acceleration Time | 1.0 ~ 120 | Sec. | 3.0 |
Deceleration Time | 1.0 ~ 120 | Sec. | 3.0 |
Stop Mode | 0: Ramp to Stop/ 1: Coast to Stop | **** |
–
| ****
1
Motor HP
| IDM-1007M| [0.5HP] [0.75HP] [1.0HP]
IDM-1015M
| [0.5HP] [0.75HP] [1.0HP] [1.5HP] [2.0HP]
IDM-1022M
| [0.5HP] [0.75HP] [1.0HP] [1.5HP] [2.0HP] [2.5HP] [3.0HP]
Overload Rate| 50 ~ 200| %| 150
Overload Time| 2.0 ~ 999| Sec| 10.0
Over-Voltage Rate| 100 ~ 200| %| 120
Low-Voltage Rate| 70 ~ 90| %| 80
Carrier Frequency| 3.0 ~ 15.0| KHz| 8.0
INVERTER CONTROL PARAMETER
Max. Output Frequency| This parameter determines the inverters max.
output frequency.
---|---
Max. Voltage Frequency| This value should be set according to the
rated frequency of the motor.
Mid-Point Frequency
| Refers to the mid-point frequency of the V/F curve. The V/F ratio between the min. frequency and mid-point frequency can be determined.
Mid-Point Voltage
| Refers to the mid-point voltage of any V/F curve. The V/F ratio between the
min. frequency and mid-point frequency can be determined.
Min.Output Frequency| Refers to the min. output frequency of the
inverter.
Min. Output Voltage| Refers to the min. output voltage of the inverter.
Acceleration Time
| Refers to the time required for the inverter to accelerate from 0 Hz to its max. output frequency.
Deceleration Time
| Refers to the time required for the inveter to decelerate from the max. output frequency down to 0 Hz.
Stop Mode
| 1. Ramp: the inverter decelerates the motor to min. output frequency then
stops according to the set deceleration time.
2. Coast: the inverter stops output instantly upon command, and the motor
free runs until it comes to a complete stop.
Motor HP| Displays the inverter HP that is currently being utilized.
Overload Rate| Refers to the trip current level against the rated
current of the motor.
Overload Time| Refers to the maintaining time of the overload trip level
to generate the overload trip.
Over-Voltage Rate| Refers to over-voltage protection.
Low-Voltage Rate| Refers to the low-voltage protection.
Carrier Frequency
| Refers to the trip current level against the rated current of the motor.
SYSTEM PARAMETER SETTING
Parameters | Input Range | Default |
---|
Power Outage Restart
| [System Stop] [System Run] [Backup State]| ****
Backup State
Language| [Korean] [English]| English
Password (0000: Not Used)| ****
0000 ~ 9999
| ****
0000
Test Code| 0000 ~ 9999| 0000
Display| Alarm Type| Corrective Action
---|---|---
Comm Fail| ****
Communication Fail
| Check the connection status between the master and slave pumps.
Sensor Open
| ****
Sensor Open
| Check if the sensor connection has been properly performed. Replace the sensor if the error still occurs after checking the connection.
Sen.Short
| ****
Sensor Short
| Check if the sensor connection has been properly performed. Replace the
sensor if the error still occurs after checking the connection.
High Pres.| ****
High Pressure
| Check the set pressure and high pressure setting values within the parameters.
Low Pres.
| ****
Low Pressure
| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.
L-Pre. Stop
| ****
Low Pressure Stop
| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.
Low Current
| ****
Low Current
| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.
L-Cur. Stop
| ****
Low Current Stop
| Check if the suction pipeline is filled with water and also release air from
the air vent on the pump if neccessary.
Overload| ****
Overload
| Check the rated current of the motor and the rated current setting on the inverter
Over Cur.
| ****
Over Current
| Check the Acc./Dec time. Also, check if the inverter capacity is suitable
for the motor that is being installed.
Low Volt.| ****
Low Voltage
| Check the input voltage and power capacity.
Over Heat| Over Heat| Contact your local supplier.
Over Volt.| ****
Over Voltage
| Check the supply voltage and increase the deceleration time.
1-21 Monash Drive, Dandenong South, VIC 3175 Australia | 1300 137 344 |
pentair.com.au
Information contained here-in remains the property of Pentair under Australian
copyright law. Any reproduction, display, publication, modification or
distribution is strictly prohibited without the prior written permission from
Pentair.
Disclaimer: Pentair reserves the right to change product specifications and
products details.
All product images are for reference purposes only and may not represent
actual and/or current product.
©2022 Pentair. All rights reserved.
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