PENTAIR Intellimaster Variable Speed Controller User Manual

June 3, 2024
Pentair

PENTAIR Intellimaster Variable Speed Controller User Manual

Should the installer or owner be unfamiliar with the correct installation and/or operation of this type of equipment, please contact the distributor
or manufacturer for the correct advice before proceeding with the installation or operation of this product.

[](https://manuals.plus/wp-content/uploads/2022/12/PENTAIR-Intellimaster-

Variable-Speed-Controller-User-Manual_4.jpg)IMPORTANT Please read the SAFETY INSTRUCTIONS below.

Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.| Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.
---|---

| Intellimaster series is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The Intellimaster series uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the Intellimaster series, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the Intellimaster series. Any electrical measurements required should be carried out with the Intellimaster series disconnected.
Electric shock hazard! Disconnect and ISOLATE the Intellimaster series before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

| The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and single phase input correspond to the rating of the Intellimaster as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor.

FEATURES / FUNCTIONS

GENERAL SPECIFICATIONS


Operation Method

| Individual Inverter Operation ( Parallel up to 3 pumps )
Display| 2.42” OLED with keypad
Language| English
Input Voltage| 230V AC Single Phase, 50Hz
Temperature & Humidity| -10~40°C / 90%
Run History| Run-time record and display
Alarm History| Records and display’s up to 20 alarms


Other Fuctions

| Auto Reset, High and Low Pressure Alarms, Dry Run Protection, etc.

CONTROL KEY DESCRIPTION

QUICK SETTINGS

ACTION INSTRUCTIONS

Parameter Setting| ****

Firmly press button for 2 – 3 seconds

Auto/Manual mode| Press and Hold both for 2 – 3 seconds
Alarm History| Firmly pressbutton for 2 -3 seconds
Operation History| Firmly press  button for 2 -3 seconds


Deleting the Alarm History

| ****

After entering the Alarm History menu,

press and hold    for 2 – 3 seconds


Deleting the Operation History

| After entering the Operation History menu, press and hold  for 2 – 3 seconds

TECHNICAL CHARACTERISTICS

Pump Model| Controller Model| Input Voltage [V]| Output Voltage [V]| Output Current [A]| Motor [kW]
---|---|---|---|---|---


IMH750K

| PVFD0750S (810960)| 230V AC 1PH

+/- 10%

| ****

3 X 220/240

| ****

2.4A

| ****

0.75


IMH1100K

| PVFD1500S (810961)| 230V AC 1PH

+/- 10%

| ****

3 X 220/240

| ****

4.7A

| ****

1.5


IMH2200K

| PVFD2200S (810962)| 230V AC 1PH

+/- 10%

| ****

3 X 220/240

| ****

7.1A

| ****

2.2

Protection Class               IP55
Output Frequency             50 Hz (+/-5%) Ambient Temperature   -10°C ~ 40°C

Pump Model IMH750K IMH1100K IMH2200K

Protection Class

|

IP55

|

IP55

|

IP55

Motor [kW]

|

0.75

|

1.5

|

2.2

Rated Input AC Voltage| 1Phase 220V/240V (+/-15%)| 1Phase 220V/240V (+/-15%)| 1Phase 220V/240V (+/-15%)
Rated Output Voltage [V]|

3Phase 220V/240V

|

3Phase 220V/240V

|

3Phase 220V/240V

Rated Output Current [A]|

2.4

|

4.7

|

7.1

Output Frequency Range [Hz]|

0-50 Hz

|

0-50 Hz

|

0-50 Hz

Voltage/Frequency Characteristic|

V/F control

|

V/F control

|

V/F control

Overload Rated Current| 150% of rated current| 150% of rated current| 150% of rated current

Protections

| Auto Reset, Dry Run Protection, etc

PARALLEL OPERATION

To set parallel operation, change the operation method to the auto operation mode.
NOTE: Up to 3 pumps can be linked and operated in parallel.

Setting the MASTER PUMP : Press the  for a duration 2-3 seconds. The Master pump should state “ 1
Setting the SLAVE PUMP : Press the  for a duration 2-3 seconds. The Slave pump should state “ 2

CONTROL PARAMETER SETTING

Parameters Input Range Unit Default

Set Pressure

| 0.1 ~ 20.0| bar| 3.5
10 ~ 300| psi| 30


Run Deviation

| -3.0 ~ -0.2| bar| -0.3
-50 ~ -3| psi| -5
Stop Delay| 3.0 ~ 999.9| sec| 5.0
Restart Delay| 0 ~ 9999| sec| 0
Shift Time| 0 ~ 9999| Min| 60
Maximum Runtime| 0 ~ 999| Min| 0
P| 1 ~ 200| –| 25
I| 1 ~ 200| –| 40
D| 1 ~ 200| –| 40
Low Pressure Alarm| [Used] [Not Used]| [Used]


Low Pressure Value

| 0.1 ~ 10.0| bar| 0.3
1 ~ 140| psi| 5
Low Pressure Stop| 0 ~ 999| sec| 10
Low Pressure Restart| 0 ~ 999| sec| 10
Low Pressure Restart Time| ****

0 ~ 20

| ****

Cyle

| ****

3

Pressure Unit| [bar] [psi]|

[bar]

CONTROL PARAMETER SETTING

Set Pressure Refers to the operating set pressure.

Run Deviation

| Refers to the run deviation in which the operating of the system starts.
Stop Delay| Refers to the stop delay time of the system.
Restart Delay| Refers to the start delay time of the system.
Shift Time| Refers to the time when the lead pump alternates.


Maximum Runtime

| Maximum time in minutes the pump is allow to operate continuously, this feature is disabled if value is set to 0.


P

| It is relevant to ‘P’ (Propotional Constant) out of the PID controls.
I| It is relevant to ‘I’ (Integral Constant) out of the PID controls.


D

| It is relevant to ‘D’ (Differential Constant) out of the PID controls.


Low Pressure Alarm

| If the operation pressure is lower than the set pressure, alarm will occur.
Low Pressure Value| Setting the low pressure limit.


Low Pressure Stop

| Once the low pressure alarm occurs, the system will operate duration of the set delay time and afterwards the system will stop.


Low Pressure Restart

| Setting the low pressure restart time. The system will restart after the set value.
Low Pressure Restart Time| Setting the low pressure restart cycle. The system will stop ater the set cycle.
Pressure Unit| Setting the Pressure unit.

FUNCTION PARAMETER SETTING

Content Input Range Unit Default


Sensor Range

| ****

0.2 ~ 20.0

| ****

bar

| ****

16.0


10 ~ 300

| ****

psi

| ****

230



Sensor Offset

| ****

-9.9 ~ 9.9

| ****

bar

| ****

0.0


-99 ~ -99

| ****

psi

| ****

0

Auto Reset| ****

0 ~ 20

| ****

cycle

| ****

5

Min. Out Rate| ****

30.00 ~ 70.00

| ****

%

| ****

50.00

Stop Rate| ****

30.00 ~ 95.00

| ****

%

| ****

65.00

Motor Direction| [Foward] [Backward]|

| ****

Forward

Low Current Alarm| [Used] [Not Used]|

| ****

Not Used


Low Current Value

| ****

0.0 ~ 99.9

| ****

A

| ****

Depended on VSD Model

Low Current Stop| ****

1 ~ 999

| ****

sec

| ****

10


Sensor Range

| ****

To set-up the rated capacity of the pressure sensor utilized.

---|---


Sensor Offset

| To correct the variation between the value of the pressure sensor and acutual pressure value.


Auto Reset

| Refers to the number of times the system will reset once an alarm occurs.


Min. Op. Rate

| ****

Refers to the minimum output.


Stop Rate

| ****

Refers to the stop output.


Motor Direction

| ****

Direction of the motor.


Low Curr. Alarm

| ****

Refers to the Stop output.


Low Curr. Value

| Refers to the set point [Amp.] where the low current alarm occurs.


Low Curr. Stop

| Refers to the set time the system will stop once the low current occurs.

VFD CONTROL PARAMETER SETTING

Parameters Input Range Unit Default
Max.Output Frequency 5.0 ~ 70 Hz 50.0
Max. Voltage Frequency 5.0 ~ 70 Hz 50.0
Max. Voltage 50 ~ 250 VAC 240
Mid-Point Frequency 5.0 ~ 70 Hz 25
Mid-Point Voltage 0 ~ 250 VAC 120
Min. Output Frequency 0.10 ~ 20.00 Hz 1.50
Min. Output Voltage 3.0 ~ 200 VAC 15
Acceleration Time 1.0 ~ 120 Sec. 3.0
Deceleration Time 1.0 ~ 120 Sec. 3.0
Stop Mode 0: Ramp to Stop/ 1: Coast to Stop ****

| ****

1




Motor HP

| IDM-1007M| [0.5HP] [0.75HP] [1.0HP]


IDM-1015M

| [0.5HP] [0.75HP] [1.0HP] [1.5HP] [2.0HP]


IDM-1022M

| [0.5HP] [0.75HP] [1.0HP] [1.5HP] [2.0HP] [2.5HP] [3.0HP]
Overload Rate| 50 ~ 200| %| 150
Overload Time| 2.0 ~ 999| Sec| 10.0
Over-Voltage Rate| 100 ~ 200| %| 120
Low-Voltage Rate| 70 ~ 90| %| 80
Carrier Frequency| 3.0 ~ 15.0| KHz| 8.0

INVERTER CONTROL PARAMETER

Max. Output Frequency| This parameter determines the inverters max. output frequency.
---|---
Max. Voltage Frequency| This value should be set according to the rated frequency of the motor.


Mid-Point Frequency

| Refers to the mid-point frequency of the V/F curve. The V/F ratio between the min. frequency and mid-point frequency can be determined.


Mid-Point Voltage

| Refers to the mid-point voltage of any V/F curve. The V/F ratio between the min. frequency and mid-point frequency can be determined.
Min.Output Frequency| Refers to the min. output frequency of the inverter.
Min. Output Voltage| Refers to the min. output voltage of the inverter.


Acceleration Time

| Refers to the time required for the inverter to accelerate from 0 Hz to its max. output frequency.


Deceleration Time

| Refers to the time required for the inveter to decelerate from the max. output frequency down to 0 Hz.



Stop Mode

| 1. Ramp: the inverter decelerates the motor to min. output frequency then stops according to the set deceleration time.
2. Coast: the inverter stops output instantly upon command, and the motor free runs until it comes to a complete stop.
Motor HP| Displays the inverter HP that is currently being utilized.
Overload Rate| Refers to the trip current level against the rated current of the motor.
Overload Time| Refers to the maintaining time of the overload trip level to generate the overload trip.
Over-Voltage Rate| Refers to over-voltage protection.
Low-Voltage Rate| Refers to the low-voltage protection.


Carrier Frequency

| Refers to the trip current level against the rated current of the motor.

SYSTEM PARAMETER SETTING

Parameters Input Range Default

Power Outage Restart

| [System Stop] [System Run] [Backup State]| ****

Backup State

Language| [Korean] [English]| English
Password (0000: Not Used)| ****

0000 ~ 9999

| ****

0000

Test Code| 0000 ~ 9999| 0000
Display| Alarm Type| Corrective Action
---|---|---
Comm Fail| ****

Communication Fail

| Check the connection status between the master and slave pumps.


Sensor Open

| ****

Sensor Open

| Check if the sensor connection has been properly performed. Replace the sensor if the error still occurs after checking the connection.


Sen.Short

| ****

Sensor Short

| Check if the sensor connection has been properly performed. Replace the sensor if the error still occurs after checking the connection.
High Pres.| ****

High Pressure

| Check the set pressure and high pressure setting values within the parameters.


Low Pres.

| ****

Low Pressure

| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.


L-Pre. Stop

| ****

Low Pressure Stop

| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.


Low Current

| ****

Low Current

| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.


L-Cur. Stop

| ****

Low Current Stop

| Check if the suction pipeline is filled with water and also release air from the air vent on the pump if neccessary.
Overload| ****

Overload

| Check the rated current of the motor and the rated current setting on the inverter


Over Cur.

| ****

Over Current

| Check the Acc./Dec time. Also, check if the inverter capacity is suitable for the motor that is being installed.
Low Volt.| ****

Low Voltage

| Check the input voltage and power capacity.
Over Heat| Over Heat| Contact your local supplier.
Over Volt.| ****

Over Voltage

| Check the supply voltage and increase the deceleration time.

1-21 Monash Drive, Dandenong South, VIC 3175 Australia | 1300 137 344 |

pentair.com.au

Information contained here-in remains the property of Pentair under Australian copyright law. Any reproduction, display, publication, modification or distribution is strictly prohibited without the prior written permission from Pentair.
Disclaimer: Pentair reserves the right to change product specifications and products details.
All product images are for reference purposes only and may not represent actual and/or current product.
©2022 Pentair. All rights reserved.

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