Second Wind 2414-PREMIUM Air Purifier Instruction Manual

Second Wind 2414-PREMIUM Air Purifier

ALSO INCLUDED

• BALLAST
• TECH MANUAL
• HARDWARE KIT
• INSTALLATION GLOVES
• SERVICE LABEL

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

1. Read these instructions carefully; failure to follow them could damage the product and cause a hazardous situation.
2. Installer must be a trained, experienced service technician
3. UV Light Hazard. Harmful to bare skin and eyes. UV radiation can cause temporary or permanent loss of vision. Never look at lamps while illuminated. To reduce the risk of exposure to UV radiation, take UV-radiation protective measures for personnel during servicing.
4. This fixture is designed for use with UV-C lamps and must be installed in compliance with com-petent technical directions so that user’s eyes and bare skin will not be subjected to injurious rays.
5. UV Light Hazard. To prevent exposure to ultraviolet light, be sure the ultraviolet air treatment system is dis-connected before servicing any part of the HVAC system or removing any access panel or the equivalent. There shall not be any openings in the duct that would emit light.
6. There shall not be any duct supply or return air openings or any other openings that are in direct line-of-sight of the UV bulb.
7. Check damaged parts: Before further use of the unit, any damaged part should be carefully checked to ensure that the unit will operate properly. Any part that is damaged should be properly repaired or replaced.
8. Always service unit with Second Wind replacement parts & recommended accessories (i.e. lamps, ballast).

CAUTION: Disconnect power before starting installation or maintenance.

1. Personal Injury Hazard. Power supply can cause electrical shock. Disconnect power supply before servicing or beginning installation.
2. Risk of exposure to excessive ultraviolet (UV) radiation—Do not operate without all device components in place or if sight lens is damaged.
3. Equipment Damage Hazard. Ultraviolet light can cause color shift or surface reduction and sometimes structural reduction of non-metallic components. Select mounting location that prevents exposure to plas-tic flexible duct components, polyurethane foam insulation material, rubber hoses, wire insulations, etc. If mounting options are limited, items above should be protected with ultraviolet resistant materials such as aluminum foil, aluminum duct tape, or metallic shields.
4. Electrical shock hazard from 24 volt or 120/277 VAC may cause serious injury or death.
5. Follow Proper Disposal Techniques for UV lamps (pg.3)
6. Wear protective gloves and safety glasses when handling lamp. To prevent injury, unplug lamp connector and allow to cool for 10 minutes before servicing.

RECOMMENDED TOOLS

• Electric Drill
• Screwdriver/Nut driver
•  Tin Snips
• Eye Protection
• Ductboard Knife
•  Permanent Marker
•  Tape measure
•  Aluminum tape and sealant
•  Multimeter

PRE-ASSEMBLY INSTRUCTIONS—OVER THE COIL INSTALLATION

•  INSTALL PCO BRACKET ON Z-BRACKET PEM STUDS
•  SECURE WITH HEX NUTS
•  INSTALL SELF TAP SCREW IN TOP OF PCO BRACKET
• PUT RUBBER GLOVES ON HANDS
• REMOVE LAMP FROM PACKAGING
• AREFULLY INSERT LAMP INTO Z-BRACKET ’ FIGURE 8’ CUT-OUT IN ORIENTATION SHOWN
• LOWER LAMP INTO BOTTOM OF ‘FIGURE-8’ CUT-OUT TO SECURE
•  INSTALL CLAMP PLATE ON Z-BRACKET PEM STUDS
•  THREAD PLASTIC WING NUTS ONTO PEM STUDS AND TIGHTEN BY HAND

ADDITIONAL INSTRUCTIONS FOR SHEET METAL DUCT MOUNT & DUCTBOARD MOUNTING

INSTALLATION

Prime location for installation of this device is on the supply side duct just above the condensing coil (aka A-coil, slab coil, etc), but it can be installed on the return side if necessary. See Figures below.

1.  Follow Pre-Assembly instructions on page 3
2.  Disconnect air handler from supply power.
3.  Products shall be mounted only on to metal components of air ducts or air handlers (AHU). If installing on fiberglass ductboard, the supplied adaptor plate must be used.
4.  Drilling is not required for mounting over or around coil exterior. Before installation under A-coil make sure before drilling into equipment that there is nothing in the way that would be damaged. Z –bracket to be clipped at EZ bend to enable mount of lamp under A-coil
5.  The lamp should be installed a minimum of 2-3 inches, maximum 36 inches away from the coil or pan sur-face.
6.  When looking for a mounting location try to install the unit away from non UV resistant plastics, rubber, and other non metallic materials. Shield these components using sheet metal, aluminum tape, or metal conduit.
7.  The PCO Bracket should be positioned so that the air flows past the UVC light first then through the PCO Bracket.
8.  Ballast is included with a magnet for installation, but ballast case MUST BE POSITIVELY GROUNDED for proper safety requirements per manufacturer’s schematic on ballast. Install ballast and assemble 4 pin con-nector to lamp base.
9.  Use Ø1/4” drill to cut a hole in sheetmetal near install location. Insert supplied LED lens to provide visibility of lamp operation. DUCTBOARD INSTALLATION – LED lens hole is included in ductboard plate, there-fore drilling is not required for this step
10.  Connect ballast to 24V power supply.
11.  Replace protective covers previously removed and re-connect to supply power.

LAMP REPLACEMENT

The Second Wind Ultraviolet 24 Volt Lamp is designed for 14000-16,000 hours of continuous opera-tion. After 16000 hours (approx 22 months) intensity of the lamp inside the duct diminishes and should be replaced. Ballast# 010303 will display need for lamp change. Replacement of the lamp is recommended by a qualified HVAC Service Technician.

1.  Disconnect electrical service and turn unit off.
2.  Remove Z-bracket from mount location and disconnect lamp connector from lamp base OR remove lamp connector from lamp base on external mount units.
3.  Remove plastic wing nuts from clamp plate with grommet and remove old lamp CAUTION: old lamp may still be hot!
4.  Replace the old lamp with the new lamp, making sure the new lamp is clean and properly seats in bottom of figure-8 cutout. If the new lamp is dirty or has fingerprints on it remove with an alcohol wipe.
5.  Place clamp plate lamp bracket over new lamp base and secure with plastic wing nuts.
6.  Attach lamp connector to the lamp base. Return Z-bracket assembly to original install location
7.  Turn on electrical service and unit.
8.  If lamp does not immediately illuminate, turn off electrical service and unit. Reverse pin contacts in connect-or by rotating connector 180 degrees

REPLACEMENT PART# CHANGE CYCLE

• LAMP 102-959 EVERY 2 YEARS
• BALLAST 010303 AS REQ’D

LAMP DISPOSAL

UV lamps contain mercury like other household lamps and must be disposed of properly. State requirements and recycling opportunities vary, go to www.lamprecycle.org for State Regulations & Contacts. Please con-tact your county waste collection department for proper disposal details.

USE GLOVES AND EYE PROTECTION
If a lamp is broken, do not use a vacuum cleaner to pick up the waste . Instead, sweep up the waste into a plas-tic bag and seal. Contact your county waste collection department for proper disposal details.

TROUBLESHOOTING

If the unit does not work, check the following: Electrical Supply/Wiring—Verify that the electrical service is operating correctly. Ballast—If display LED is not lit, there is no power to the ballast or the ballast has failed and requires replacement. Confirm power supply and proper transformer operation (if present). If power is proper and within proper voltage (19-30V), contact supplier for replacement ballast Transformer—If a transformer is employed to provide power to the unit (not provided by Second Wind), it should be tested in accordance with instructions provided with unit when installed. Lamp—Verify that the lamp is not broken and is properly seated in the lamp connector. To check this, follow steps in the ’Lamp Replacement’ section with one exception: you should not remove and replace the lamp. If the lamp is broken read the ‘Lamp Disposal’ section of this manual. Other lamp failure notifications will be shown on display LED on ballast

ATTENTION INSTALLERS AND HOMEOWNERS
YOUR SECOND WIND PRODUCT MUST BE REGISTERED TO QUALIFY FOR WARRANTY CLAIMS SEE CONTAINER OR CALL 1-866-476-5101 (IN USA) OR 1-888-216-9184 (IN CANADA) FOR ASSISTANCE

SECOND WIND AIR PURIFIER WARRANTY

The Second Wind 2414-PREMIUM that is attached to your Heating, Ventilation and Air Conditioning System (HVAC) has the following warranty, applicable in USA by General Filters Inc (GFI), and in Canada by Canadian General Filters Limited (CGF)

ONE (1) YEAR WARRANTY COVERAGE LAMPS
The lamps are warranteed for a period of one (1) year from the date of the original installation, when installed and operated in accordance with GFI and CGF recommendations. If during this period a lamp fails, GFI & CGF will provide a free replacement.

FIVE (5) YEAR LIMITED WARRANTY
GFI & CGF warrants this product, excluding lamps and ballast to be free from defects in the workmanship or materials, under normal use and service, for a period of five (5) years from the date of original installation, when installed and operated in accordance with GFI & CGF recommendations. If during this period a covered component fails, GFI & CGF will repair or replace the part.

LIFETIME BALLAST WARRANTY
The ballast is warranted by GFI and CGF for the lifetime of this product, when installed and operated in accordance with installation recommenda-tions. If during its lifecycle, the ballast fails, GFI or CGF will provide a free replacement after failure is returned for evaluation.

SHIPPING, REPAIRS AND ALL OTHER COSTS OF WARRANTY SERVICE
End user must pay shipping charges and all other costs of warranty service. GFI & CGF will not pay labor involved in diagnostic calls or in removing, servicing, or replacing parts. All repairs of covered components must be made with authorized service parts. Labor charges resulting from diagnostic calls or service are not covered by this warranty.

CARE OF EQUIPMENT
Your new Second Wind Air Purifier must be properly installed, operated and maintained in accordance with the unit installation, operation, and maintenance instructions provided with each unit. Failure to provide maintenance per these instructions will void warranty.

WARRANTY LIMITATIONS
This warranty will be voided if the covered equipment (only Second Wind replacement parts or units are warranted) is removed from the original installation site. This warranty does not cover damage or defect resulting from:

1. Accident, or neglect or unreasonable use or operation of the equipment, including operation of electrical equipment at voltages other than the range specified on the unit name plate.
2.  Modification, change or alteration of the equipment, except as directed by GFI & CGF The furnishings of replacement parts under terms of this warranty will apply to the original warranty period and will not extend the warranty.

GFI & CGF makes no express warranties other than the warranty specified above. All implied warranties, including the implied warranty of merchantability and fitness for a particular purpose, are limited to the duration of the warranty specified above. Liability for incidental and consequential damages is excluded and is not covered by this warranty. Some States do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. General Filters Inc & Canadian General Filters Ltd shall not be liable for any default or delay in performance under this warranty caused by any contingency beyond their control.

WARRANTY PROCEDURE
All Second Wind Air Purification systems that are attached to your Heating, Ventilation and Air Conditioning System (HVAC) have a limited unit warranty. To receive warranty consideration, the following must be provided.

1. Be prepared to furnish the following information:
   •  Complete model number and serial number
   •  Proof of installation date if warranty claim is made by other than a qualified service dealer who maintains records of your installation date and service history.
   •  An accurate description of the problem.
   •  Date of failure.

400 Midwest Rd. Toronto, ON M1P 3A9 Canada Toll Free: 888-216-9184 www.generalaireiaq.ca sales@generalaireiaq.ca

References

• Lamp Recycle – Environmental Responsiblility Starts Here

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