Topmaq BGO1402-45 40kw Portable Infrared Diesel Heater User Manual

Topmaq BGO1402-45 40kw Portable Infrared Diesel Heater

This heater is designed for outdoor use.

HITCHON INTERNAITONAL LTD, 32 HAMMERSMITH DRIVE, WIGRAM, CHRISTCHURCH, NEW ZEALAND

IMPORTANT: Read and understand all of the directions in this manual before assembling, starting, or servicing the heater. Improper use of this heater can cause serious injury. Keep this manual for future reference!

DANGER:GENERAL HAZARD WARNING:
Be sure to comply with the instructions and warnings provided with this heater, or death, serious bodily injury and property loss, damage from the hazards of fire, labels, etc, contact the manufacturer.

DANGER

1. Not for use in residential living areas or non-adequately ventilated enclosed spaces. . Never use the heater where flammable vapors may be present, there is danger of explosion, fire and burning
2. Always provide adequate ventilation during the use. Only use the appliance in well ventilated area, the air must be regular exchanged during the use (two times/one hour）, inadequate burning caused by oxygen shortage can cause carbon monoxide poisoning.
3. Don’t expose the appliance to rain or snow, never use it in humidity places either. Pull out the plug before the routine maintenance and examination.

• WARNING Fire, burn, inhalation, and explosion hazard. Keep combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by these instructions. Never use the heater in spaces which contain products such as gasoline, solvents, paint thinners, dust particles, volatile or airborne combustibles, or any unknown chemicals.
• WARNING This is unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided.
• WARNING Do not operate this heater until you have read. And thoroughly understand these safety and operating instructions. Failure to comply with the precautions and instructions provided with this heater can result in death, serious bodily injury, property loss or damage from t he hazards of fire, soot production, explosion, burns, asphyxiation or carbon monoxide poisoning. Only persons who can read and understand these instructions should use or service this heater. Not for use in homes or recreational vehicles.

Safety information

WARNING

• -This appliance cannot be used by anyone with reduced physical, sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
• WARNING: In order to avoid overheating, do not cover the heater.
• This heater is intended to be used for commercial and light industrial space heating. It is a portable stand-alone appliance to be used inside a large well-ventilated space. It is important that is it not connected to any flue or duct that might restrict the airflow within the heater.
• CAUTION-some parts of this product can become very hot and cause burns. Particular attention has to be given where children and vulnerable people are present.

DANGER Carbon Monoxide poisoning may lead to death!

This is a diesel, direct-fired, radiant heater. It is primarily intended for use for Temporary heating of buildings under construction, alteration or repair.
Direct-fired means that all of combustion products of the heater enter the heated space. This appliance is rated 98% combustion efficiency, but does produce small amounts of carbon monoxide. Carbon monoxide is toxic. Humans can tolerate small amounts of carbon monoxide, and precautions should be taken to provide proper ventilation. People with breathing problems should consult a physician before using the heater. Failure to provide proper ventilation in according to this manual can result in death. Early signs of carbon monoxide poisoning resemble the flu. Symptoms of improper ventilation area:
Headache, dizziness, burning of the nose and eyes, nausea, dry mouth, sore
throat .

• If the heater is being used in the presence of others, be sure to inform them of all proper safety precautions, operating procedures and hazards. Some people are more affected by carbon monoxide than others. These are pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol or at high altitudes. Check the heart thoroughly for damage before each use. DO NOT operate a damaged heater.
• Do NOT modify this heater or operate a heater that has been modified from its original state.
• Keep heater area free from combustible materials such as gas oil, paint thinners and other flammable vapors and liquids. Dust is combustible. Do not use heater n areas of high dust concentration.
• Do not restrict inlet (rear) or outlet (front) of heater. Heater is never to be used with ductwork.
• ALWAYS keep children and animals away from heater.
• To prevent injury, always wear gloves when handling heater. Never handle an operating or hot heater, as severe burns may result.

WARNING Risk of burns/fire/explosion! NEVER use gasoline – other fuels of any kind to operate this heater

• This heater is not for use on finished floors. Use a heat shielding mat on a heat sensitive floor.
• Use heater in accordance to local codes and Federal Ordinances.

WARNING Risk of electric shock! Use only the grounding connection must comply with National Electrical

• Never move or handle heater while still hot.
• Never transport heater with fuel in its tank
• NEVER refill the heater’s fuel tank while heater is operating or still hot. This heater is EXTREMELY HOT while in operation
• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators, or other sources of ignition.
• Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
• ALWAYS unplug the heater when hot in use
• NEVER leave heater unattended
• Operate only on level ad stable surfaces.

Specification

• Power 40 kW
• Electric supply 220-240V 50Hz 80W
• Kind of fuel Automotive DIESEL
• Fuel Consumption 3.2 kg/h
• Fuel Tank capacity 38 L
• Max Operating Hours 10
• Heat Type Radiant
• Radiating Area 5 meters (in front within)
• Overheat Shut-off System YES
• Size (LxWxH mm) 925635860
• Weight(kgs) 28.4
• Length 925mm
• Width 635mm
• Height 860mm

Features

Theory of Operation

• Fuel system: This heater is equipped with a high-pressure pump. The pump draws fuel up from the fuel tank to the nozzle in the burner head. It is sprayed into the combustion chamber in a fine mist where it is mixed with air for combustion.
• Quick-Fire Ignition: A transformer sends high voltage to a two-pronged spark plug. The spark ignites the fuel/air mixture as it is sprayed into the combustion chamber.
• Air System: A blower motor assembly forces air around the combustion chamber, where it is super-heated and up and around the chamber during operation and also runs during the cool-down period.
• Electrical System Protection: The heater’s electrical system is protected by a circuit breaker that protects the system components from damage. If the heater fails, check the fuse first, and replace if necessary.

Assembly

1. Assembly Radiant Visor to the top rear of the Radiant Cone Assembly using 3 included screws

2. Attach Safety Guard to front of heater with screws provided.

3. Place handle on main structure and fasten with screws provided.

FUEL

WARNING: The generator only runs on automotive DIESEL fuel only.
To avoid fire or explosion, use only diesel or kerosene fuel. Do not use gasoline, naphtha, paint thinners, alcohol, jerosene or any other combustible liquids.

For low-temperature operation, use antifreeze supplements.

OPERATION

WARNING: Read the section “SAFETY CONSIDERATIONS” carefully before turning the generator on.

RUNNING THE GENERATOR

• Observe all safety instruction at all times.
• Check the fuel is present in the tank.
• Close the fuel tank filler plug.
• Plug the feeder cable into the socket (CHECK THE VOLTAGE IN “TECHNICAL DATA SHEET”).
• Turn the “ON/OFF” Switch “ON”. The generator should be online in a few seconds. If it is not, please refer to the section “PROBLEM IDENTIFICATION” (Paragraph 9).
  NOTE: IN THE EVENT OF GENERATOR BEING TURNED OFF DUE TO RUNNING OUT OF FUEL, TURN THE GENERATOR OFF, REFUEL AND TURN IT BACK ON.

TURNING THE GENERATOR OFF

WARNING: DO NOT CUT THE POWER OR DISCONNECT THE REEDER CABLE BEFORE THE GENERATOR COOLS DOWN COMPLETELY (ab.5minutes).

Turn the “I/O(ON/OFF)” switch “O (off)”

Maintenance

• NEVER OPERATE THIS HEATER UNATTENDED!

• WARNING Never service heater while hot or still connected to electrical source.

• Use only original equipment replacement parts. The use of alternate or third party components can cause unsafe operating conditions, and will void your warranty.
  We suggest following a maintenance schedule as follows:

• Filter – The Fuel Filter should be cleaned at least twice per heating season by rinsing it in clean diesel.
  Contaminated fuel could make this necessary immediately, See below picture:

• Fuel/Fuel Tank – Flush every 200 hours of operation or as needed. Do not water to flush the tank. Use fresh diesel only.
• Nozzle – Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately.
  • To clean dirt from nozzle, blow compressed air through nozzle front. It may be necessary to soak nozzle in clean diesel to help loosen any particles.

Long Term Storage

• Unscrew the Drain Bolt and drain fuel.
• Using a small amount of diesel, rinse and swirl the diesel inside of the Fuel Tank. Empty the tank completely.
• NEVER MIX WATER WITH DIESEL, as it will cause rust inside the heater.
  Never store leftover DIESEL over the summer. Using old fuel can damage your heater.

Store heater in a dry, well-ventilated area

• Be sure that the storage area is free of dust and corrosive vapor. Repack the heater in the original shipping material. Keep this User’s Manual In an easily accessible place.

DISPLAY ERRORS

See B Fig.3

“O (OFF)” position, plug the generator in and turn

the switch “(|) ON”

F1| PHOTOCELL ERROR
1.     No fuel

2.     Fuel is contaminated

3.     Photocell     is     dirty      or damaged

4.     Fuel filter is dirty

5.     Ignition error

| 1.     Turn the switch “（O）OFF”, refill the fuel tank

2.     Turn the switch “（O）OFF” empty and refill the fuel tank. Clean the filter using clean fuel, do not damage the filter(SEE PARA.5)

3.     Contact the technical service center

4.     SEE PARA. 6

5.     Contact the technical service center

F2| TEMPERATURE CONTROL SENSOR ERROR
1.     Interrupted cable

2.     Sensor is damaged

| 1.     Contact the technical service center

2.     Contact the technical service center

F3| THERMOSTAT ERROR
1.     Internal                              generator overheating

2.     Anti-tilting sensor intervent

| 1.     Turn the generator off, wait until it is cooled down

2.     Replace the heater on a level and stable surface

LO| 1.     External                          temperature below -9℃| 1. Normal condition
CH| 1.     Continuous operation(55℃)| 1.     Normal condition

PREVENTIVE MAINTENANCE SCHEDULE

WARNING: BEFORE INITIATING ANY REPAIR OR MAINTENANCE PROCEDURE UNPLUG THE FEEDER CABLE AND MAKE SURE THAT THE GENERATOR IS COOLED DOWN.

COMPONENT| MAINTENANCE

FREQUENCY

| MAINTENANCE

PROCEDURE

---|---|---
Fuel tank| Clean every 150-200 hours of operation or when when necessary| Empty and rinse with fresh fuel
Nozzle| Clean or replace once per season or when necessary| Contact the technical service center
Photocell| Clean once per season or when necessary| Contact the technical service center
Fuel filter| Clean or replace twice per season or when necessary| Clean the fuel filter with clean fuel
Ignition device| Clean or replace every 1.000 hours of operation, or when necessary| Contact the technical service center
Fan blades| Clean when necessary| Contact the technical service center

PROBLEM IDENTIFICATION

2.     The power switch is in the “(O) OFF” position

3.     No power

4.     Feeder cable unplugged

5.     Blocked control card

6.     Wrong thermostat setting

7.     Temperature           sensor override

8.     Fuse damaged

| 1.     Restart the generator

2.     Turn the switch “(|) ON”

3.     1)Plug the feeder cable properly into the socket

2. Check the power supply network.

4.     Contact      the                    technical service center

5.     1)Restart the generator 2)Identify the display error 3)Contact the technical service center

6.   Calibrate the thermostat by setting it higher than ambient temperature

7.  1)Wait at least ten minutes then try to run ignition again

2)Contact the technical service center

8.  Contact the technical service

center

Motor/Pump runs but the flame does not start| 1.     No fuel

2.     Ignition device is dirty

3.     Fuel filter is dirty

4.     Nozzle is dirty

| 1.     Turn off the generator, refill the fuel tank then restart the generator

2.     Contact the technical service center

3.     Clean the filter using clean fuel

4.     Contact  the  technical

 |  | 5.     Photocell is dirty, damaged or installed improperly

6.     Foreign                          substances present in the tank

7.     Electrodes are used up or

placed at an improper distance

| service center.

5.     Contact      the                    technical service center.

6.     Empty and refill the fuel tank with clean fuel

7.     Contact      the                    technical service center.

|
---|---|---|---|---
 | Fan blocked or

spins            too slowly

| 1.     Engine damaged| 1.     Contact      the                    technical service center|

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