EV Charging D160-US-PRO Atlas All in One DC Charger User Manual
- September 22, 2024
- EV Charging
Table of Contents
D160-US-PRO Atlas All in One DC Charger
“`html
Specifications
- Manufacturer: Clean Energy Technology CO., Ltd.
- Product Models: Atlas D80/120/160-US, Atlas D160-US-PRO
- Version: V1.0
- Issuing Date: 2024-05
- AC Input Specification
- DC Output Specifications: Connector 1, Connector 2
- Operating Temperature
- NEMA Rating
Product Usage Instructions
1. About This Document
Make sure to familiarize yourself with the structure and
contents of this document. Read the safety chapter thoroughly and
follow the instructions provided. Ensure to complete the steps in
the correct sequence and keep the document in an easily accessible
location.
2. General Symbols and Signal Words
| Symbol | Description |
|---|---|
| DANGER | Indicates critical operation instructions to avoid serious |
consequences.
WARNING| Highlights important operation instructions to prevent
potential risks.
NOTE| Provides additional information related to the preceding
text.
3. Abbreviations
- AC: Alternating Current
- DC: Direct Current
- EVCCE: EV Charging Clean Energy Technology CO., Ltd.
- EV: Electric Vehicle
- EVSE: Electric Vehicle Supply Equipment
- PE: Protective Earth
- RFID: Radio Frequency Identification
- OCPP: Open Charge Point Protocol
FAQ
Q: What are the primary application scenarios for the Atlas
All-in-One DC Charger?
A: The Atlas DC charger is designed for indoor or outdoor DC
charging of electric vehicles. It is essential to ensure that the
electrical grid properties, ambient conditions, and the EV comply
with the technical data of the charger. Always use the EV charger
with provided accessories and in adherence to local
regulations.
“`
Atlas All-in-One DC Charger User Manual
1. About this document
Atlas All-in-One DC Charger User Manual (Atlas D80/120/160-US, Atlas D160-US- PRO)
Version: V1.0 Issuing date: 2024-05
Atlas All-in-One DC Charger User Manual
1. About this document
Table of Contents
1. About this document……………………………………………………………………………………………………………………………1 1.1
Function of this document…………………………………………………………………………………………………………..1 1.2
Statement…………………………………………………………………………………………………………………………………..1 1.3 Target group
……………………………………………………………………………………………………………………………..1 1.4 Revision
history………………………………………………………………………………………………………………………….1 1.5 Figures
………………………………………………………………………………………………………………………………………1 1.6 Measuring
unit…………………………………………………………………………………………………………………………..1 1.7 How to use this
document …………………………………………………………………………………………………………..2 1.8 General symbols and
signal words ………………………………………………………………………………………………2 1.9 Abbreviations
…………………………………………………………………………………………………………………………….2 1.10 Orientation
agreements…………………………………………………………………………………………………………….3
2. Description …………………………………………………………………………………………………………………………………………4 2.1 Type
plate ………………………………………………………………………………………………………………………………….4 2.2 Application
scenarios………………………………………………………………………………………………………………….4 2.3 Overview of
charging system………………………………………………………………………………………………………5
3. Safety instructions ………………………………………………………………………………………………………………………………6 3.1
Handling ……………………………………………………………………………………………………………………………………6 3.2
Installation…………………………………………………………………………………………………………………………………8 3.3
Use…………………………………………………………………………………………………………………………………………….8 3.4 Maintenance
………………………………………………………………………………………………………………………………8
4. Product description …………………………………………………………………………………………………………………………….9 4.1
Product parameters……………………………………………………………………………………………………………………9 4.2 Model
description …………………………………………………………………………………………………………………….11 4.3 Appearance and
dimension……………………………………………………………………………………………………….12 4.3.1. Overview of the DC
charger, outside ………………………………………………………………………………12 4.3.2. Appearance and
dimension description of external components of DC charger………………..13 4.4
Status indicator light ………………………………………………………………………………………………………………..14 4.5 EV
charging interface……………………………………………………………………………………………………………….15 4.5.1. CCS1
…………………………………………………………………………………………………………………………….15 4.6 Interface
description…………………………………………………………………………………………………………………16 4.7 Ventilation
area………………………………………………………………………………………………………………………..17 4.8 Schematic diagram of
parallel operation……………………………………………………………………………………17
5. Installation instructions……………………………………………………………………………………………………………………..18
5.1 Preparation before installation………………………………………………………………………………………………….18
5.1.1 Electrical preparation …………………………………………………………………………………………………….18 5.1.2.
Preparation of site and tools …………………………………………………………………………………………..19 5.2 Do a
check before unpacking…………………………………………………………………………………………………….20
Atlas All-in-One DC Charger User Manual
1. About this document
5.2.1. Do a check on the transport sensors………………………………………………………………………………..20 5.2.2. Unpacking……………………………………………………………………………………………………………………..20 5.2.3. Inspection of accessories…………………………………………………………………………………………………21 5.3 Installation……………………………………………………………………………………………………………………………….22 5.3.1. Preparation of foundation and auxiliary materials ………………………………………………………….22 5.3.2. Electrical wiring…………………………………………………………………………………………………………….23 5.4 Power on ………………………………………………………………………………………………………………………………….23 5.5 Network inspection …………………………………………………………………………………………………………………..24 5.6 Inspection of charging connector status …………………………………………………………………………………….24 5.7 Parameter setting……………………………………………………………………………………………………………………..25 5.7.1 Language setting …………………………………………………………………………………………………………….25 5.7.2. Function setting……………………………………………………………………………………………………………..25 6. Operation instructions……………………………………………………………………………………………………………………….28 6.1 Software version ………………………………………………………………………………………………………………………28 6.2 Charging operation…………………………………………………………………………………………………………………..28 7. Maintenance instruction …………………………………………………………………………………………………………………..32 7.1 Maintenance schedule ………………………………………………………………………………………………………………32 7.2 Cleanness of cabinet …………………………………………………………………………………………………………………33 7.2.1. Dust removal …………………………………………………………………………………………………………………33 7.2.2. Rust removal …………………………………………………………………………………………………………………33 7.3 Inspection of charger body ……………………………………………………………………………………………………….34 7.4 Cleanness and replacement of filter cotton ………………………………………………………………………………..34 8. Troubleshooting ………………………………………………………………………………………………………………………………..35 8.1 Troubleshooting procedure……………………………………………………………………………………………………….35 8.2 Troubleshooting table……………………………………………………………………………………………………………….35 9. Contact……………………………………………………………………………………………………………………………………………..37
Atlas All-in-One DC Charger User Manual
1. About this document
1. About this document
1.1 Function of this document This document is only applicable for this EV
charger (Atlas All-in-One DC charger). This document provides the following
information of Atlas All-in-One DC charger: · Description · Safety
instructions · Product description · Installation instructions · Operation
instructions · Maintenance instructions · Troubleshooting · Contact
1.2 Statement
· EV Charging Clean Energy Technology Co., Ltd. is not responsible for any
damage, loss, cost or expense arising from the improper use of Atlas All-in-
One DC charger, in particular any damage, loss, cost or expense arising from
non-compliance with this document and relevant standards and laws and
regulations.
· The pictures provided in this document are for reference only, and subject
to the actual product.
1.3 Target group This document is intended for: · Qualified installation engineer · Qualified Maintenance personnel · Users of EV charger
1.4 Revision history Version V1.0
Time 2024-05
Description Initial version
1.5 Figures The figures do not fully show the configuration of the Atlas All- in-One DC charger, and only provide the guidance and description of the typical configuration.
1.6 Measuring unit
The International System of Units (metric system) is used. If necessary, the
document shows other units between parentheses “( )” or in separate columns in
tables.
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Atlas All-in-One DC Charger User Manual
1. About this document
1.7 How to use this document 1. Make sure that you know the structure and contents of this document. 2. Read the safety chapter and make sure that you know all the instructions. 3. Do the steps in the procedures fully and in the correct sequence. 4. Keep the document in a safe location that you can easily access. This document is a part of the EV charger.
1.8 General symbols and signal words
Figure
Description
DANGER: It indicates that the operation must be based on the instructions. In
case of failure to follow the instructions, it is possible to cause serious
consequences, including but not limited to equipment damage, cost and property
loss, injury or even death.
Danger: Il indique que l’opération doit être basée sur des instructions. Le
non – respect des instructions peut entraîner des conséquences graves, y
compris, mais sans s’y limiter, des dommages à l’équipement, des dommages aux
coûts et aux biens, des blessures et même la mort de personnes.
WARNING: It indicates that the operation must be based on the instructions. In
case of failure to follow the instructions, it is possible to cause serious
consequences, including but not limited to equipment damage, cost and property
loss, and injury.
Avertissement: Il indique que l’opération doit être basée sur des
instructions. Le non – respect des instructions peut entraîner des
conséquences graves, y compris, mais sans s’y limiter, des dommages à
l’équipement, des dommages aux coûts et aux biens et des blessures
corporelles.
NOTE: It indicates the supplementary instruction provided for the preceding
text.
Attention: Il représente la description complémentaire fournie pour le texte
précédent.
1.9 Abbreviations
Abbreviation AC DC EVCCE EV EVSE PE RFID OCPP
Definition Alternating Current Direct Current EV Charging Clean Energy Technology CO., Ltd. Electric Vehicle Electric Vehicle Supply Equipment Protective Earth Radio Frequency Identification Open Charge Point Protocol
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Atlas All-in-One DC Charger User Manual 1.10 Orientation agreements
1. About this document
Location A B C D
Direction Front side Left side Right side Rear side
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Atlas All-in-One DC Charger User Manual
2. Description
2.1 Type plate
2. Description
A
Manufacturer
B
D
Output specification of DC Connector 2
E
G
Product model
H
J
RoHS mark
K
M
Manufacturer’s official website
AC input specification
Operating temperature Production date UL mark
C
Output specification of DC Connector 1
F
Manufacturer Address
I
Serial number
L
NEMA rating
2.2 Application scenarios 1. Atlas DC charger is used for DC charging of
electric vehicles indoor or outdoor. 2. The properties of the electrical grid,
the ambient conditions and the EV must comply with the technical data of the
charger. 3. Only use the EV charger with accessories that the manufacturer
provides and that obey the local rules.
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Atlas All-in-One DC Charger User Manual 2.3 Overview of charging system
2. Description
A Power distribution board C Atlas DC charger E EV
Terms Power distribution board AC input cable Atlas DC charger EV charging
cable EV Parking space
B
AC input cable
D
EV Charging cable
F
Parking space
Interpretation Used to connect Atlas DC charger with an AC grid Used to supply
power to Atlas DC charger The product of EVCCE Used to charge the electrical
vehicle by the vehicle management system The EV of which the batteries need to
be charged
The location of the EV during charging session
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Atlas All-in-One DC Charger User Manual
3. Safety instructions
3. Safety instructions
Before handling, installing, using and maintaining Atlas series DC charger,
please read this document carefully and strictly follow the safety
instructions. Lisez attentivement ce document et suivez scrupuleusement les
consignes de sécurité avant de manipuler, installer, utiliser et entretenir
les chargeurs CC de la série Atlas.
This document provide the safety instructions which should be followed during
handling, installing, using and maintaining Atlas series DC charger. Please
handle, install, use and maintain Atlas series DC charger strictly as
instructed by this document.
Ce document fournit des instructions de sécurité à suivre lors de la
manipulation, de l’installation, de l’utilisation et de l’entretien des
chargeurs CC de la série Atlas. Veuillez utiliser, installer, utiliser et
entretenir le chargeur CC Atlas Series en suivant strictement les instructions
de ce document.
For Both FCC & IC application:
This device complies with Part 15 of the FCC Rules / Industry Canada licence-
exempt RSS standard(s). Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause
undesired operation.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux
conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et
(2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique
subi, même si le brouillage est susceptible d’en compromettre le
fonctionnement.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
MPE Requirements
To satisfy FCC / IC RF exposure requirements, a separation distance of 20 cm
or more should be maintained between the antenna of this device and persons
during device operation. To ensure compliance, operations at closer than this
distance is not recommended.
Les antennes installées doivent être situées de facon à ce que la population
ne puisse y être exposée à une distance de moin de 20 cm. Installer les
antennes de facon à ce que le personnel ne puisse approcher à 20 cm ou moins
de la position centrale de l’ antenne. La FCC des éltats-unis stipule que cet
appareil doit être en tout temps éloigné d’au moins 20 cm des personnes
pendant son functionnement.
3.1 Handling 1. The charger is only handled by qualified and authorized
personnel. 2. The handling personnel must wear appropriate personal protective
equipment and comply with all health and safety
requirements applicable to the work area. 3. Do not handle in rain or bad
weather conditions. If impossible, take necessary protection measures. 4. The
charger is integrated, and must not be disassembled during handling or
installation. In case of modification
without our authorization, the failure caused thereon will be excluded from
the warranty. 5. Always pay attention to the center of gravity mark on the
packing. Since the center of gravity is not the mechanical
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Atlas All-in-One DC Charger User Manual
3. Safety instructions
center of the product, please always pay attention to the tipping indicator on
the outer packing during transportation (see 5.2.1 Do a check on the transport
sensors) to ensure the balance and stability of the charger.
6. Before moving the charger, make sure that the handling equipment can
support the weight of the charger, check whether the pallet is in good
condition, and ensure that the forklift can fully lift the pallet.
7. Ensure that all moving parts of the charger are fixed before handling.
8 Before handling, check whether the work site is safe (such as space of
unloading area, bearing capacity of ground, and route safety meet the
requirements).
9. Ensure that tilt angle <5°. If the tilt angle is too large, the charger
may tip over due to its large size.
10. During handling, keep a safe distance from the charger to prevent
crushing injury caused by tipping or collision.
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Atlas All-in-One DC Charger User Manual
3. Safety instructions
3.2 Installation
1. Do not install the charger in an environment with flammable or explosive
gas or smoke.
2. The charger must be installed and used through a permanent wiring system
or device.
3. The charger must be installed by the personnel who are trained and
qualified to operate the electrical system. Other personnel is keep from safe
distance during installation.
4. Before installing the charger, ensure that the installation position has
sufficient space for the moving parts and ventilation and heat dissipation of
the charger. For details, see 5.1.2 Preparation of Sites and Tools.
5. Before installing the charger, make sure that the circuit breaker inside
the charger and the upper circuit breaker are deactivated.
6. Before connecting the power supply, please check whether the power supply
conforms to the rated input value of the charger, and ensure that the switch
on the charger is deactivated.
7. Before turning on the power supply, make sure that the ground cable is
properly connected to the ground bar inside the charger and the ground hole
reserved on the side of the charger.
3.3 Use
1. Do not directly spray high-pressure liquid to the charger and the
connector and holder, or soak the charging connector in liquid.
2. After charging, please put the connector into the holder to avoid
unnecessary pollution or moisture.
3. In case of potential safety hazard on the charger for its defection,
crack, wearing or otherwise damage, do not use the charger.
4. Do not attempt to disassemble or repair the charger or tamper with or
modify the software and the set parameters. The ordinary users are
disqualified for maintenance, if maintenance is required; please contact our
after-sale service center or local distributor.
5. Do not insert fingers or foreign objects into any part of the charger.
6. Do not forcibly fold or press, hit any part of the charger, or damage it
with sharp objects.
7. It is strictly prohibited to draw the charging connector to ensure
personal and vehicle safety during charging process.
8. Please turn off the electric vehicle before charging. During the charging
process, the electric vehicle is prohibited from driving and can be charged
only when the electric vehicle is stationary.
9. Keep children away from the charger.
10. Do not operate the touch screen by sharp hard objects, such as
screwdrivers or cards; otherwise, the touch screen may be cracked and damaged.
11. Do not use the charger in marine environment and outdoor and simple-
sheltered environment near strong pollution sources. Otherwise, it is possible
to cause failure, abnormal function or component damage for corrosion and
moisture, which will be excluded from the warranty.
12. In case of use in offshore environment, it is possible to cause spot-like
rust on the module shell or shorten the service life of the charger. If
required, please consult the relevant service department for details. The
offshore environment refers to the area which is 0.5m-3.7m from saltwater
(sea).
3.4 Maintenance
1. The charger must be maintained by the personnel who are trained and
qualified to operate the electrical system. Other personnel are kept from safe
distance during the maintenance.
2. Before cleaning and maintaining, disconnect the input power of the
charger.
3. Maintain the charger strictly according to the maintenance instructions
provided in this document.
4. It is strictly prohibited to modify, add or remove the internal components
of the charger without authorization.
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Atlas All-in-One DC Charger User Manual
4. Product Description
4. Product description
4.1 Product parameters Standard Power
80kW
120kW
UL standard
160kW
Model
Atlas D80-US
Atlas D120-US
Atlas D160-US
Atlas D160-US-PRO
AC input
Voltage Current Frequency Connection
mode
Voltage
Output
Current
Output interface
User interaction
Communication interface
Platform communication protocol
Safety protection
Electrical Protection
Structure Protection
Compliance, safety
Certification
178A
250A
480V AC
60Hz 3+N+PE
200V DC-1000V DC
CCS1: Max 200A /300A (optional)/350A (optional)
241A CCS1: Max 500A
Two connectors: CCS1 + CCS1
15-inch touchscreen Ethernet, Wi-Fi, 4G
OCPP1.6J, OCPP2.0 ready Short circuit protection, over and under-voltage
protection, over-temperature protection, surge protection, shock protection,
grounding
detection, insulation detection, phase loss detection, isolation transformer
protection, lightning protection Leakage protection (AC input) Emergency stop
button
UL2202 UL, RoHS
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Atlas All-in-One DC Charger User Manual
4. Product Description
Starting mode
Online
1. RFID: ISO 15693, ISO 14443A/B, NFC 2. POS equipment (visa, master card, Apple pay, Google pay, credit card /debit card) 3. APP 4. Support starting in VIN code, if GB/T connector is provided
Offline
1. Charging by password (by clicking the user interface on the screen) 2. RFID: ISO 15693, ISO 14443A/B, NFC
Cabinet material
Dimension
Cable length Cable management
system Installation mode Storage temperature Operating temperature Operating
humidity
Altitude Efficiency Protection grade
Noise Parallel function
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Standard model: 8506001880mm (WDH) Model with cable management system: 11106002040mm (WDH)
11106002100mm (WDH)
Standard: 5m; Optional: 7m or customize the length according to the actual situation
–
·
Ground Mounting
-40 to +80
-30°C+50°C, derated at more than 50°C
5%-95%
2000m, derated at more than 2000m
95%
3R, IK10 (screen IK08)
60dB (A)
–
·
Product features
1. Support transport with modules and turn on without installing modules 2. Always online 3. Remote OTA upgrade
“-” indicates that the configuration is not available, and “·” indicates that the configuration is available.
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Atlas All-in-One DC Charger User Manual 4.2 Model description
4. Product description
5- Configuration Version: SE/PRO 4- Standard: EU/US/JP 3- Maximum output power: 80/120/160kW 2- Charging interface type: A/D 1- Brand
For example: Atlas D160-US: Atlas DC charger, DC output power 160kW, UL standard, standard version. Model description
No.
Terms
Description
1
Brand
Atlas: The product series of EVCCE
2
Charging interface type
A: AC charging interface, D: DC Charging interface
3
Maximum output power
80: 80kW, 120: 120kW, 160: 160kW.
4
Standard
EU: European standard, US: American standard, JP: Japanese standard
5
Configuration version
Default: standard version, PRO: Professional version
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Atlas All-in-One DC Charger User Manual 4.3 Appearance and dimension 4.3.1. Overview of the DC charger, outside
4. Product description
Description
A
Cable management system (optional)
B
C
Touch screen
D
E
Integrated payment terminal (optional)
F
G,H
EV charging connector and holder
I
Indicator light Emergency stop button
Lock EV charging cable
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Atlas All-in-One DC Charger User Manual
4. Product description
4.3.2. Appearance and dimension description of external components of DC charger (1) Atlas DC charger:
Right view
Front view
(2) Atlas DC charger with cable management system:
Left view
Right view
Front view 13
Left view
Atlas All-in-One DC Charger User Manual (3) Atlas series DC charger with liquid cooling and cable management system:
4. Product description
Right view
Front view
Left view
4.4 Status indicator light
Status
Color
Online and available Green light always on
Offline and available White light always on
Preparing
Green light flashing
Starting
Blue light flashing
Reserved
Yellow always on
Charging Suspended Unavailable
Blue waterfall light
Slowly flicker in yellow
Normally on in red
Finished
Green light flashing
Upgrading
Normally on in red
Error (secondary failure) Normally on in red
Error
Normally on in red
Note The charger is online and idle without inserting of the
connector. The charger is offline and idle without inserting of the
connector. The connector is inserted without charging
Starting Online, booked, and connector not inserted
Charging stopped Upgrade process For example: relay failure, current leakage,
grid failure, ground contact fault
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Atlas All-in-One DC Charger User Manual 4.5 EV charging interface 4.5.1. CCS1
The charging cable with CCS1 connector is for Atlas DC charger.
A
L1
B
N
C
PP
D
CP
E
PE
F
DC+
G
DC-
4. Product description
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Atlas All-in-One DC Charger User Manual 4.6 Interface description
4. Product description
A C E G I K Date and
time
Date and time
B
Network connection status
Company logo
D
Connector 1
Connector 2
F
Charging status
Real-time charging information
H
Language
Setting
J
Charger ID
Current version of charger
The date and time may be inaccurate upon powering on the charger for first
time. After connecting with the network, the date and time will be
automatically synchronized.
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Atlas All-in-One DC Charger User Manual
4. Product description
4.7 Ventilation area
Ventilation design of Atlas DC charger: the cold air is fed by the air inlet
on its bottom , and the hot air is discharged by the air outlet on its top. To
let cooling air in and out. The airflow makes sure that the parts on the
inside of the EV charger do not become too hot.
Air outlet
Air inlet
4.8 Schematic diagram of parallel operation Charger 1#
Charger 2#
NOTE: only PRO version supports the parallel operation function. 17
Atlas All-in-One DC Charger User Manual
5.Operation instructions
5. Installation instructions
5.1 Preparation before installation 5.1.1 Electrical preparation Specification
of AC input cable: UL10269, 105°C, 600V
NOTE: According to the specifications of the input cable, single cable or double cables can be selected as the input cables. The single cable is connected in single-wiring mode, and double cables are connected in doublewiring mode. For details, see 5.3.2 Electrical wiring.
Recommended AC input cables of European standard DC charger
Model
Specification of AC input cable
Single-wiring mode
Double-wiring mode
Atlas D80-US
1/0 AWG
2*3 AWG
Atlas D120-US
3/0 AWG
2*1 AWG
Atlas D160-US/ Atlas D160-US-PRO
4/0 AWG
2*1/0 AWG
Ethernet network cable (if network port is available): shielded network cable above Type 5.
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.1.2. Preparation of site and tools Upon installing the charger, reserve enough floor space to facilitate the maintenance and operation.
A: Space to open the front door. The front door of the charger should be more
than 1000mm from the car parking space. B: Space for air inlet and to open the
right door. More than 800mm space should be reserved at right side. C: Space
for air inlet and to the rear wall. More than 200mm space should be reserved
at the back. D: Space for air inlet and to open the left door. More than 800mm
space should be reserved at left side.
Note: Keep the air inlet and outlet unobstructed, and there should be no other
objects within 500mm of the air inlet and outlet. Required tools: forklift
truck, torque wrench, screwdriver, wire stripper, terminal crimper, alcohol
burner (or heat blower), hexagon key for terminal fixing, megohm meter and
multimeter, and other auxiliary tools and parts.
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.2 Do a check before unpacking During installation, follow the relevant
information of 3. Safety Instructions.
5.2.1. Do a check on the transport sensors
1. Tilt sensor for detecting front side of packing If the sensors show a
green indicator, it means normal status. If the sensors show a red indicator,
it means abnormal status.
2. If the sensors show a red indicator, which means some abnormal condition
has been caused for tilt during transport, with possibility to damage the
charger, do the following steps: a. Refuse to receipt the charger; b. Remark
the abnormal status on the shipment receipt; c. Contact the manufacturer
immediately.
Normal status
Abnormal status
5.2.2. Unpacking 1. Check if the external packing is damaged; 2. Remove the
external packing; 3. Check if the charger is scratched, dented, damaged; 4.
Open the front door, right door, and left door of the charger, and check
whether the internal parts are loose or fallen.
NOTE: Unpack the charging station by necessary tool. The packing is not
openable only by hands. As the edge of the packaging is sharp, avoid injury.
The packing is recycled to contribute to environmental protection.
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.2.3. Inspection of accessories 1. Check if the model of the delivered
charger is same with that shown in the order. 2. Check the accessories
according to the order.
If you find that the number of accessories does not meet the order
requirements, please contact the manufacturer.
Packing list
No.
Items
Quantity
1
DC charger
1
2
User manual
1
3
Key
2 keys per lock, totally 6 keys
4
Warranty card
1
5
Delivery test report
1
6
Manufacturer certificate
1
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.3 Installation
5.3.1. Preparation of foundation and auxiliary materials
- Preparation of foundation for charger: prepare the foundation of not less than 950 x 750mm 200mm (height), make a rectangular cable trough on the foundation, and ensure the installation surface is leveled;
- Installation preparation: drill 4 x 75mm deep holes for M12 expansion bolts on the mounting surface, the expansion bolts should be exposed by 3-4 threads after tightening;
- Installation: fix the charger by M12 304 stainless steel expansion bolt;
- Schematic diagram of foundation:
4-Ø16 holes
Ø110 cable inlet
Rectangular cable trough
Surface evenness of foundation 2mm
±0.000 parking floor
Concrete foundation Cable trough
The cable trough is adjusted in the rectangular cable trough according to
actual condition.
Front side of charger
Self-permeating well, filled with medium sand 100×100×100mm
Parking floor
Foundation section
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.3.2. Electrical wiring
1. AC input wiring
Connect the AC input cables accordingly to the bus bar under the AC contactor.
Note
Connection order is L1-L2-L3-N-PE. Double wiring means two cables installed front and back at the bus bar.
Single-wiring mode
Open the circuit breaker in the charge point before wiring. Use a multi-meter to ensure correct connection before
powering on.
Use a dedicated aluminum to copper wire adapter for connection to bus bar if AC input cable is aluminum wires.
2. PE connection
Connect the PE input cable to charger’s PE busbar.
Connect the metal cabinet to the site’s PE grid.
3. Ethernet Connection
Connect the network cable of the J45 port to the gateway port of the switch.
Double-wiring mode
5.4 Power on
1. Close the surge circuit breaker, circuit breaker for AC Socket (if any),
control circuit breaker, residual-current device, and upper-level circuit
breaker in sequence.
2. Check whether the status indicator and screen are faulty. If yes, see 8.
Troubleshooting.
A
Circuit breaker for AC Socket(if any)
B
Surge circuit breaker
C
Manual switchAC input circuit breaker
D Control circuit breaker E
Residual-current device
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Atlas All-in-One DC Charger User Manual 5.5 Network inspection Check the
network status of the charger according to the following figure:
4G status
5.Operation instructions
Ethernet status
Network connection
status
WiFi status
Legend
Connected with OCPP platform.
Disconnect from OCPP
server network available
Disconnect from OCPP
server (network unavailable –
Local communication
network connected))
Disconnect from OCPP server (network unavailable –
Local communication
network not connected)
4G card not inserted
5.6 Inspection of charging connector status Check the status of the charging connector according to the following figure:
Available to charge
Connector inserted
Connector status
Charging Suspended
Stop charging
Reserved
Unavailable
Start charging
Charging completed
Failed
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Atlas All-in-One DC Charger User Manual
5.Operation instructions
5.7 Parameter setting
The parameter setting provided in this section is only for professionals. The
parameter settings are not required for commissioning.
5.7.1 Language setting
Click the language switch button on the home page and select the desired language in the pop-up box.
5.7.2. Function setting The function setting can only be completed by
professional operation and maintenance management personnel after login to
avoid the failure of the charger to provide the expected functions due to
parameter modification by common users.
5.7.2.1. Log in Click in the lower left corner of the main interface and
select settings to enter the system setting interface. Log in the interface by
the account password.
WARNING: the parameters have been set before delivery please do not change the
parameters.
Function selection: select the function after successful login.
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Atlas All-in-One DC Charger User Manual
5.7.2.2. Screen setting Company: customize the company name and LOGO;
Displayed setting: set screen brightness and theme; Availability: set the
availability of the charging connectors; Time zone: set time and time zone
Screen saver: set the screen saver. Pictures or videos can be uploaded for
advertising rotation when the screen displays the standby page.
5.7.2.3. System setting Charger ID: each charger has a sole code, which
correspond to the type plate; Asset code: name of fixed asset; Communication
code: code to establish connection with the platform; Parameter sync: set the
parameters of the charger Debugging: debug and start the charging Date: set
the date Update: upgrade the firmware of the charger.
NOTE: in the debugging mode, the charger may start the charging without
communication with the BMS.
5.7.2.4. General setting IP: configuration of network parameters for the
operation server when the charging pile is connected to the operation server;
Network: set the local network parameters of the charger CCU configuration:
parameter settings associated with the charging connector, e.g. light board
information, module information, power meter information, etc. Charging mode:
set the charging mode for the charger, and modify the sequence for the
charging modes Function setting: block some functions or alarms Card reader:
set the card reader.
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5.Operation instructions
Atlas All-in-One DC Charger User Manual
5.7.2.5. View records
Charging record: filter and view the charging record according to the
connector number and the time, view the charging details by clicking the
charging records, and clear the charging record (it is recommended not to
clear the charging record easily);
Error record: filter and view the alarm record according to the connector
number and the time.
5.Operation instructions
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Atlas All-in-One DC Charger User Manual
6.Operation instructions
6. Operation instructions
Please carefully read 3. Safety instructions of this document before using the
charger. In case of difference between the interface and the actual display,
contact the manufacturer.
6.1 Software version
Click in the lower left corner of the main interface and select “Charger info”
to display the software version information.
6.2 Charging operation Step 1: take down the charging connector from the
charger, connect the plug of the charging connector to the charging socket of
an electric vehicle, and confirm that the connection is reliable; Click the
monitoring screen to enter the following main information interface.
Step 2: (1) Select the charging mode: select one of charging cards, mobile
APP, credit card, VIN code, password (offline) and other ways for charging as
needed.
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Atlas All-in-One DC Charger User Manual
(2) After swiping the charging card or credit card successfully or typing the
VIN code, the verification page is displayed.
6.Operation instructions
(3) Starting interface: after the authorization succeeded or the code is scanned by APP to send the starting command, the charger will enter the starting state.
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Atlas All-in-One DC Charger User Manual
(4) Charging interface: enter the charging interface after successful startup.
6.Operation instructions
(5) Stop charging If charging by APP, stop the charging by the APP, and for
charging by the credit card, and the VIN code, click the “Stop” button on the
charging interface to stop the charging. For charging by the charging card,
click the “Stop” and swipe the charging card again to stop the charging.
If charging by the password, click the “Stop” and enter the password again to
stop the charging.
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Atlas All-in-One DC Charger User Manual
After the authorization has been passed, the charging is terminated.
6.Operation instructions
(6) Complete charging Click “Stop” on the APP or swipe the card to stop
charging and complete settlement unplug the charging connector put the
connector on the connector holder complete the charging process.
NOTE: in case of an emergency during the charging process, such as abnormal
noise, spark, short circuit of power line, etc., please press the emergency
button, and then pull out the charging plug, and immediately contact the
onsite management personnel.
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Atlas All-in-One DC Charger User Manual
7. Maintenance instruction
7. Maintenance instruction
7.1 Maintenance schedule
Due to the impact of ambient temperature, humidity, dust and vibration, the internal components of the charger will age or be damaged during daily operation, resulting in potential failures of the charger. In order to extend the service life of the charger and ensure its more reliably operation, the charger shall be maintained during daily operation. The following describes some specific maintenance items and maintenance period.
WARNING: Only professional electrical engineers or electricians authorized by us are allowed to maintain the charger. After the maintenance, do not leave the tool in the charger, otherwise it is possible to cause personal injury or damage to the charger!
Before maintaining the charger, please make sure that the following work is completed:
-
In the standby state of the charger, place the charging connector in the charging connector holder, disconnect the external input power supply from the charger, open the internal input circuit breaker of the charger, and wait for at least 15 minutes.
-
Open the cabinet door, and use the multimeter to measure the voltage between input and output terminals and between the terminals and the ground, so as to ensure that no dangerous voltage occurs.
No.
Inspection items
Inspection method
Maintenance period
Observe whether the operating status of the charger is abnormal in
standby and charging modes.
1. Check the charger for unusual noise during operation.
2. Check whether the indicator status and the parameters are normal
during the operation.
1
System operating status and operating environment
3. Visually check whether the main components are normal operating. 4.Check whether the temperature of the charger enclosure is normal, and use a thermal imaging camera to monitor the heating of the system. 5. Observe whether the air in and out is normal.
Once every month
6. Check the ambient environment for humidity and dust, and the
air inlet filter for normal function.
Caution: the air inlet must be checked for ventilation. Otherwise,
the charging module may be not cooled effectively, and may fail
due to overheating.
2
System cleanness
After turning off the charger, check the circuit board and the components for cleanness. 1. Check for surface dust. If necessary, clean by a vacuum cleaner or replace. 2. Replace or clean the air filter.
At least once every 1-3 months (depending on the dust content of the
environment)
After turning off the charger, check the power cable for stable
connection. If loose, tighten it according to the specified torque.
3
Cable connection
1. Check the power and control cables for any damage, and mainly Half a year after
check the cable for any cut sign on the cable sheath touching the commissioning; once
metal surface.
every 6-12 months
2. Check whether the insulation tape on the wiring terminal of the
power cable is damaged.
After turning off the charger:
4
Terminal and wiring connections
1. Check whether the screws of the control terminal are loose. If yes, tighten the screws with the screwdriver. 2. Check whether the main loop terminal is in poor contact and whether the screws are overheating.
3. Visually check terminal connections and cable distribution.
Once a year
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Atlas All-in-One DC Charger User Manual
7. Maintenance instruction
5
Maintenance and replacement of cooling fan
1. After turning off the charger, check the fan blades for cracks. 2. Check the fan for abnormal noise and failure in the charging mode. If the fan has abnormal conditions, replace the fan in time.
Once a year
1. Routinely check all metal components for corrosion.
6
Circuit breaker, AC contactor
2. Check the AC contactor (auxiliary switch and micro switch) to ensure its good mechanical operation. 3. Simulate the current leakage of the circuit breaker and press the circuit breaker test button to check whether the circuit breaker is
Once every 6-12 months
tripping normally.
7
Surge protective device
Visually check the indicator window of the surge protective device module. If the indicator window displays green, the surge protective device is normal. If the indicator window displays red, replace the surge protective device.
Once every 6 months
1. Check the charging connector for good appearance and the
8
Charging connector
connector head for damage, and the connector needle for binding or damage. 2. Check the cable sheath of the charging connector cable for
Once every month
damage and good appearance.
9
Charging module
In the charging and standby states, check the indicator status during the operation of the charging module, and the internal fan for normal operation.
Once every month
10
Safety function
Check the emergency stop button for normal stop function: 1. In the standby mode, press the emergency stop button, and check whether the emergency stop fault is displayed and the indicator light is normally on in red. 2. In the charging mode, press the emergency stop button, and check whether the charger stops the charging.
Once every 6 months
Please carefully read 3. Safety Instructions of this document before maintaining the charger.
7.2 Cleanness of cabinet Before cleaning the cabinet, disconnect the AC input circuit breaker and the superior circuit breaker.
7.2.1. Dust removal
Remove the dirt from the surface with low pressure tap water. Do not use
abrasive cleaning tools to avoid wearing the cabinet.
7.2.2. Rust removal
When Atlas DC charger is placed in high humidity and high salt environment, it
is possible to cause the rust on the metal welding points. The rust does not
affect the integrity of the cabinet, and can be removed with a mild cleaning
agent. In addition, if you want to use anti-rust paint, please consult the
manufacturer in advance.
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Atlas All-in-One DC Charger User Manual
7. Maintenance instruction
7.3 Inspection of charger body The inspection of the charger should cover the following parts: 1. Charging connector cable and connector head: check them for cracks or other obvious damage; 2. Touch screen: check it for cracks and response sensitivity; 3. Cabinet coating: check it for cracks or other obvious damage; 4. Charger body: check it for the cracks or rust resulting in water inflow. If the above defects are found during checking, please contact the manufacturer for after-sales treatment.
7.4 Cleanness and replacement of filter cotton 1. Open the left door and remove the filter net of the air inlet on the left door to see the filter cotton; 2. Remove the old filter cotton, and install the new filter cotton; 3. Remove the filter net of the air inlet at the back of the housing to see the filter cotton; 4. Remove the old filter cotton in the direction shown in the figure, and install the new filter cotton; 5. Open the right door and remove the filter net of the air inlet on the right door to see the filter cotton; 6. Remove the old filter cotton, and install the new filter cotton.
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Atlas All-in-One DC Charger User Manual
8. Troubleshooting
8. Troubleshooting
8.1 Troubleshooting procedure
During the installation and commissioning process, it is normal for the monitoring module to give an alarm. This chapter describes how to identify and remove the problem. You can view the real-time alarm information of the charger on the screen. If you cannot find a solution for the problem, contact your local representative of the manufacturer.
8.2 Troubleshooting table
Problem
Possible causes
Possible solution
The
touchscreen is black and it does not light up when you touch
1. Control circuit breaker disconnected 2. There is a problem with the AC input power supply.
it.
1. Check whether the control circuit breaker is closed. For details, see 5.4 Power on. 2. Check whether the input cable is properly and reliably connected. 3. Check whether there is current on the input terminal.
The charging connector can not be pulled out after charging
AC input under-voltage
AC input overvoltage
1. Make sure charging has stopped (press the emergency
stop button of the charger if necessary).
2. Check if the vehicle has been unlocked (when the vehicle
CCS1 connector
is locked and the door cannot be opened, the vehicle will not unlock the connector even if charging is stopped)
3. Check the vehicle user manual for emergency unlock
guidance. Stop charging and unlock connector via the
vehicle.
1. The voltage of the local grid
fails to fall within the input voltage range of the charger. 2. The voltage of the local grid is unstable, and its fluctuation greatly exceeds the input voltage range of the charger. 3. Abnormal sampling is caused
1. Ensure that the input voltage is within the specified range. 2. Use the multimeter to check whether the input voltage is within the specified range. 3. If the abnormal sampling is caused due to the damage of the charger, contact the local distributor.
due to the damage of the charger.
Ground fault
1. The ground cable is incorrectly connected to the charger. 2. The power supply fails, and the ground voltage is too high.
1. Reconnect the PE cable to the charger. For details, see Section 5.3.2. 2. Use the multimeter to measure the voltage between N wire and PE wire. The voltage between normal N wire and PE wire does not exceed 2V.
Emergency stop fault
Emergency stop button pressed
Turn the emergency stop button clockwise until the emergency stop button bounces back to its initial state.
Surge protective device failure
1. The charger is damaged by 1. Check the status window of the surge protective device.
lightning due to the failure of the If the status window is red, the surge protective device is
surge protective device.
faulty. Replace the surge protective device.
2. The surge protective device is 2. Turn off the charger, replace the surge protective
not securely installed.
device, and restart the charger.
Access control The door of the charger is not
failure
fully closed.
Close the main, left and right doors of the charger completely.
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Atlas All-in-One DC Charger User Manual
8. Troubleshooting
Insulation detection failure
1. System insulation failure 2. Insulation failure of electric vehicle
1. Clean the charger and remove the dust in the charting station. 2. Check the charging connector for foreign matters, water, etc. 3. Charge another electric vehicle to check whether the insulation failure is reported.
AC input circuit breaker failure AC circuit breaker disconnected
1. Check whether the protective trip of the AC circuit breaker is caused by current leakage or short circuit. 2. If not, close the AC circuit breaker and check whether the failure persists.
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Atlas All-in-One DC Charger User Manual
9. Contact
9. Contact
EV Charging Clean Energy Technology Co., Ltd. Company address: 3rd Floor
Building C-1, No.6 Northern Industry Road, Songshan Lake Sci&Tech Industrial
Park, Dongguan city, Guangdong Province, China Production address: 3rd Floor
Building C-1, No.6 Northern Industry Road, Songshan Lake Sci&Tech Industrial
Park, Dongguan city, Guangdong Province, China Website: www.evchargingplus.com
Email: evservice@evchargingplus.com Tel: 0769-22897777
Copyright:
All rights to copyrights, registered trademarks, and trademarks reside with
their respective owners. Copyright ®EV Charging Clean Energy Technology Co.,
Ltd. All rights reserved.
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References
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