TekDoc 2024 Lynx Race Bike User Manual
- September 20, 2024
- TekDoc
Table of Contents
- TekDoc 2024 Lynx Race Bike
- Product Information
- Product Usage Instructions
- BH WARRANTY
- MAINTENANCE
- PART MAINTENANCE
- WARNINGS ON USE
- SIZES AND DIMENSIONS
- TECHNICAL SPECIFICATIONS
- ASSEMBLY AND SPARE PARTS
- HEADSET ASSEMBLY
- MOUNTING THE BH FIT TOOL
- REAR AXLE SPLIT PIVOT AND H ANGER
- MAIN PIVOT AXLE
- EXPLODED VIEW OF THE ROCKER
- CABLING OF THE MECH ANICAL PARTS
- DECLARATION OF CONFORMITY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
TekDoc 2024 Lynx Race Bike
Specifications
- Model: Lynx Race 2024
- Version: V0.0
Product Information
The Lynx Race 2024 is a high-performance bicycle designed for racing and off- road terrain. This user manual provides essential information for the proper use and maintenance of the bicycle.
Product Usage Instructions
Introduction
Read the entire user manual carefully to understand the specific
information related to the Lynx Race model you own.
Warranty
Register the lifetime frame warranty by following the instructions
provided. In case of any issues, submit a warranty claim as outlined in the
manual.
Maintenance
Regular maintenance is crucial for the optimal performance of your bicycle.
Refer to the manual for detailed maintenance instructions.
Warnings on Use
Pay attention to the warnings provided in the manual to ensure safe usage
and prevent accidents.
Sizes and Dimensions
Refer to the manual for information on sizes and dimensions to ensure the
proper fit for your body.
Technical Specifications
Review the technical specifications section for detailed information on the
components and capabilities of the Lynx Race 2024.
Assembly and Spare Parts
Follow the assembly instructions carefully when setting up your bicycle.
Keep spare parts handy for any replacements or repairs.
FAQ
-
Q: Where can I find the latest user manuals for BH models?
A: User manuals for BH models are available on the BH BIKES website at https://www.bhbikes.com/manuals. Make sure to download the latest version. -
Q: How do I register the lifetime frame warranty?
A: Instructions for registering the lifetime frame warranty can be found in the warranty section of the user manual. -
Q: What should I do if I encounter issues with my bicycle?
A: If you encounter any issues, follow the instructions in the manual to submit a warranty claim for assistance.
INTRODUCTION
This user manual contains important information for proper use and
maintenance of the bicycle. In particular, this document contains specific
information about the Lynx Race (DX604 / DX654 / DX704 / DX754 / DX804 / DX854
/ DX904 / DX924 / DX954 / DX994). Please read the entire manual carefully. The
user manuals of all BH models can be consulted on the website at the following
address:
https://www.bhbikes.com/manuals Keep in
mind that the manuals on the BH BIKES website are updated on a regular basis.
Make sure you have downloaded the latest version from the website. You can
check the version on the front page. This document contains additional
information to the general user manual, available at:
https://www.bhbikes.com/es_INT/quienes-somos/manuales-descargas
You can
check the characteristics, recommendations and warranties of third-party parts
on their corresponding official websites.
SYMBOLS
This document contains different icons that refer to use, maintenance and
assembly warnings. Carefully read the meaning of each one to prevent improper
handling or hazardous situations that may result in serious personal injuries
or fatal accidents.
SAFETY
- DANGER: refers to a hazardous situation that, if not avoided, will lead to serious injuries or even a fatal accident.
- WARNING: refers to a hazardous situation that, if not avoided, could lead to serious injuries or even a fatal accident.
- ATTENTION: refers to a hazardous situation that, if not avoided, could cause minor or moderate injuries.
- RISK OF ELECTRIC SHOCK: refers to a hazardous situation that, if not avoided, could cause serious injuries due to electric shock or even death.
- RISK OF SHORT CIRCUIT: refers to a hazardous situation that, if not avoided, could cause short circuits in the electrical components. Short circuits may cause damage to the electrical components and fire.
TOOLS
- FLAT WRENCH
- ALLEN KEY
- TORX KEY
- PHILLIPS SCREWDRIVER
- 10Nm
TIGHTENING TORQUES: on one side of each tool symbol, the tightening torque will be indicated in newton metre.
TYPE OF ASSEMBLY COMPOUND
- OIL: light lubrication for elements such as chains and cables.
- GREASE: assembly grease.
- CARBON PASTE: assembly paste used to increase the friction of the carbon elements.
- ADHESIVE: use medium strength thread lock.
Adhesive is used to fasten bolts and make sure that they do not come loose due to vibrations when using the bicycle. Add a drop of thread lock to the tip of the screw thread in all cases. Never apply more than one drop around the thread, since this will make it very hard to remove the bolt.
BH WARRANTY
BH BIKES undertakes to offer long-lasting bicycles, in compliance with the highest standards of quality. Therefore, in addition to the statutory warranty, BH BIKES offers an additional coverage and warranty. This section defines the different types of warranty and the process that must be followed to register for the additional “LifeTime Frame” warranty.
STATUTORY WARRANTY
The statutory warranty covers the original purchaser in the event of
manufacturing defects and/or non-conformities. This warranty applies to frames
and components manufactured by BH BIKES. The warranty period will be
established according to the current laws of the country where the bicycle was
purchased, and will start on the date of purchase. During this period, the
holder of the warranty will be entitled to have all manufacturing defects
repaired or replaced free of charge, including the reimbursement of transport
expenses and any losses caused as a result of this. Different conditions must
be met in order to be covered by the warranty:
- This warranty does not affect the consumer’s applicable rights, according to the current laws in each country.
- Faulty bicycles or parts will be covered by warranty upon the decision of our Technical Service.
- The warranty does not include the replacement of parts prone to wear and arising from normal use of the bicycle.
- The warranty does not cover defects or broken parts due to improper use of the bicycle, use for competitions, mounting of non-original accessories or improper handling and incorrect maintenance work.
- The warranty does not apply if the inspection before delivery and the corresponding inspection intervals included in this document have not been carried out, observed, documented as required and stamped by an authorised BH dealer.
- Should the repair not be satisfactory and not ensure that the optimum conditions are met according to the intended use, the holder of the warranty will be entitled to request the replacement of the purchased item or faulty part with one of identical characteristics, or to receive a refund of the amount paid for the damaged item or part.
- The warranty period will be interrupted during the repairs or, in the event of replaced items or components, it will be renewed.
- Any claim against this warranty shall expire six months after the end of the warranty validity period.
- All warranty claims must be processed by an authorised dealer.
- Geographical scope: refer to the User Manual or www.BHbikes.com
Visit the following link to read the terms and conditions: https://www.bhbikes.com/es_INT/registro-garantia-vida-bh/registra-tu-bici- garantia-de-por-vida
LIFE TIME FRAME WARRANTY
Through its authorised stores, BH Bikes provides the original buyer with a
commercial policy to cover any manufacturing defects in frames for a period
beyond that specified in the product’s statutory warranty, pursuant to the
following clauses:
- The LIFETIME warranty solely applies to BH frames and bikes that are sold through stores that are authorised by BHBIKES EUROPE S.L.
- The buyer must register the LIFETIME warranty online, with the information duly completed, within 30 calendar days of the purchase date, as it appears on the invoice issued by the authorised store.
- This warranty cannot be transferred to subsequent buyers and it is cancelled when the bicycle is sold to a third party. Original buyer means the individual who registers the warranty at the time of the purchase; the commercial warranty cannot be transferred to third parties who are not the original buyer.
- It shall be compulsory to have the bicycle serviced in an establishment that is authorised by BHBIKES EUROPE and according to the instructions in the user manual.
- The LIFETIME warranty does not cover:
- The rear swingarms of the double suspension models, fork, kids’ bikes, defects and/or fading of the original paint, or rust caused by natural deterioration.
- Defects or breakages resulting from an accident or improper and/or negligent use of the bicycle.
- When components or accessories that are not intended for or are not compatible with the use for which the bicycle was designed have been installed.
- Defects resulting from improper handling.
- Scratches, discolouration, or stains caused by the use of abrasive fluids, sharp items, clamps and/or prolonged exposure to sunlight or other weather conditions.
- Defects caused by the bicycle’s normal wear and tear, including those due to material fatigue. Fatigue damage is a sign that the frame has been damaged by normal use, so it is the user’s responsibility to regularly inspect the bicycle.
- Improper use and/or maintenance of the product (carefully read the recommendations for use and cleaning).
- Frames that have been used in competitions, demos or as rentals.
Read the full terms and conditions at: https://www.bhbikes.com/es_INT /registro-garantia-vida-bh/registra-tu-bici-garantia-de-por-vida
REGISTERING THE LIFE TIME FRAME WARRANTY
You must register the bicycle within 30 days of purchase to enjoy the BH BIKES
extended warranty. Follow the steps below to activate the LIFETIME FRAME
extended warranty:
LIFETIME FRAME WARRANTY
You must register the bicycle on the BH BIKES website to enjoy the LIFETIME
FRAME extended warranty:
https://www.bhbikes.com/es_INT/registro-garantia-vida-bh/registra-tu-bici-
garantia-de-por-vida Watch this video to find out what you need to do:
https://youtu.be/47aLVgUI248
The serial number required to register the bicycle is located on the bottom of the bicycle, on the seat tube, above the bottom bracket:
SUBMITTING A WARRANT Y CLAIM
All warranty claims must be channelled through an official BH dealer. The
dealer will analyse the claim to identify its scope and perform a preliminary
assessment of the incident. The dealer will submit and process the claim
directly with BH. Once BH has defined the corrective measures required, the
dealer will send this information to the customer. All claims must be
processed by the official dealer from which you purchased your bicycle. If
this is not possible, please contact us directly. We will help you find an
authorised dealer near you: https://www.bhbikes.com/es_INT/quienes-
somos/contacto
MAINTENANCE
This user manual contains important information for Lynx Race (DX604 / DX654 /
DX704 / DX754 / DX804 / DX854 / DX904 / DX924 / DX954 / DX994). Please read
the entire manual carefully. The user manuals of all BH models can be
consulted on the website at the following address:
https://www.bhbikes.com/manuals
This document contains additional information to the general user manual,
available at: https://www.bhbikes.com/manuals
You can check the characteristics and recommendations of third-party parts on
their corresponding official websites.
INSPECT THE BICYCLE BEFORE USE
Bicycles are inspected several times throughout the manufacturing process and
then at the BH workshop during the final check. As the bicycle’s operation may
be affected during transport or third parties may have modified the bicycle
before its sale, the following must be checked before each trip:
- FRAME: no cracks, damage or strange noises.
- CHAIN: it must be lubricated and the transmission system must not make any strange noises.
- BRAKES: the brakes must be working properly. When stopped, press the brake lever with enough strength and check that it does not touch the handlebars.
- TYRES: the pressure must be correct and there must be no cuts on the tread or on the sides. Also check that the wear level does not exceed the maximum recommended level.
- WHEELS: the wheels must rotate freely in order to check how they rotate. Also check the space between the brake lining and the rim, as well as the space between the frame and tyre.
- STEERING: the steering must turn smoothly and with no strange noises.
- SWINGARM ROTATION POINTS: when weight is exerted on the bicycle, the suspension must work as expected and with no strange noises. If it is not working properly or there is play between the moving parts, this might mean that the tightening torques are incorrect or that the bearings are worn.
- BEARINGS: the bearings must work properly and with no strange noises. The bearings are subject to wear and must be replaced to prevent damage to the components on which they are installed.
- ELECTRICAL SYSTEM: if the bicycle features an electrical system, check that it is functioning properly by ensuring that the electrical assistance mode is running and that all parts are functioning properly (motor, display, change of assistance mode and speed sensor). If there is no electrical assistance, check that all connections are correct and show no signs of damage.
- Do not ride your bicycle if it does not meet any of these points! A faulty bicycle may cause serious accidents! If you are unsure or have any queries, please contact your nearest BH workshop!
- Check the tightening torques to make sure that they are as described in the recommendations in the user manuals. Failure to observe these recommendations may result in accidents and even death.
- The effect of the ground and the forces exerted on the wheel subject the bicycle to a lot of stress. The different parts will be subject to fatigue and wear because of these dynamic loads. Check the bicycle at regular intervals to look for signs of wear, scratches, bent parts, wear on the finish or the formation of cracks. Parts may fail suddenly after their service life has expired. Take your bicycle to an authorised BH workshop regularly to have these parts replaced if needed.
KEEP THE BICYCLE CLEAN
We recommend you follow these basic prevention measures to make sure that the
bicycle is in perfect working order. Failure to observe these recommendations
may lead to premature wear or even breakages in specific areas, such as
gaskets or moving parts.
- Clean the dust and mud with a damp sponge and a gentle and neutral cleaning product.
- Plastic parts must only be washed with soapy water.
- Tyres can be washed with a sponge or brush and soapy water.
- After cleaning the bicycle, dry it by rubbing it firmly with a smooth cloth.
- After each cleaning, lubricate the transmission elements.
- Dirt may cause damage that can result in accidents or even death.
- Never use pressure washers or steam cleaners.
KEEP THE TRANSMISSION LUBRICATED AT ALL TIMES
After washing the bicycle, the chain transmission’s lubrication may have also
been washed off. Inspect and lubricate the chain’s links, if needed. Excess
lubrication may attract more dirt, causing premature wear and incorrect
functioning of the system.
- Never use pressure washers or steam cleaners.
PART MAINTENANCE
The bicycle requires regular maintenance and a minimum number of regular inspections. The frequency of the maintenance operations depends on the type of vehicle (leisure, road or mountain bike), as well as the frequency and conditions of use.
PART MAINTENANCE CALENDAR
You do not need to take the bicycle to an expert if you are skilled,
experienced and have the appropriate tools. Immediately implement the
corrective measures if you detect problems. If you are unsure or have queries,
please contact BH.
The tasks described above must only be carried out by a trusted bike repair
expert.
SPARE PARTS
Original parts must be used to ensure the optimum performance of your bicycle
and the utmost safety. Failure to use original parts may cause damage that is
not covered by the warranty. The most common spare parts are parts prone to
wear. The most common ones are tyres, inner tubes, brake pads, disc brakes and
brake pads, as well as rims, when these are part of the brake unit,
headlights, position lights, batteries and accumulators.
- TYRES: Replace them with an equivalent type of tyre. Check the marking on the outside of the tyre (ETRTO standard). Keep in mind that using a tyre with a larger outer diameter than the recommended one may cause the tip of the foot to touch the front wheel or rear wheel guard when the handlebars turn. The cyclist may lose control of the bicycle and suffer an accident with serious consequences. This can also occur when the pedal chainset is replaced with a longer one.
- INNER TUBES: Replace them with a suitable type of inner tube, according to the type of tyre. Refer to the information on the outside of the inner tube (ETRTO standard).
- DISC BRAKES AND BRAKE PADS: Follow the instructions supplied by the manufacturer.
- HEADLIGHTS AND POSITION LIGHTS: Replace the bulb with one of the same type. Check the indication on the metal area.
- CHAIN, COG AND CHAIN RINGS: Follow the instructions supplied by the manufacturer.
- BATTERIES AND ACCUMULATORS: Change for the same type. Check the indication on the outer area.
- Remember that the failure to use original parts may cause damage that is not covered by the warranty.
AFTER A FALL, BLOW OR IMPACT
If you suffer a fall, blow or impact, first make sure that you are okay to
continue cycling. Do not use the bike if you are injured and ask for medical
assistance if needed.
If you are okay to continue cycling, check the bicycle to make sure that it is in perfect working order:
- Check that the wheels are firmly secured and that the rims are in the centre of the frame and fork. Turn the wheels. If they cannot be centred in situ because the gap is too small, separate the brakes from the rim so it can move freely.
- In this case, keep in mind that the braking efficacy will be less.
- Check whether the handlebars or the front of the frame are twisted or broken. Check that the front is firmly seated on the fork, holding the front wheel firmly between your legs and trying to twist the handlebars with respect to the front wheel.
- Check that the chain is fitted correctly. If the bicycle fell onto the transmission side, check that it is working properly. Ask for help to place the bicycle on its saddle and change gears. When the chain fits on the largest cog, check the distance between the gear and the spokes. If the gear or bracket are bent, the first one may become stuck on the spokes – Danger of falling! The gear, rear wheel or frame may be damaged. Check the derailleur. If it has shifted, the chain may come off the gear. The bicycle’s transmission will become less effective (also refer to the “Traction” section).
- Check the saddle, upper tube or the bottom bracket box to make sure that there are no defects.
- Lift the bicycle slightly and let it drop onto the ground. If there are any noises, inspect the bicycle for any loose bolts.
- Inspect the entire bicycle again to check for bent areas, worn finish or cracks.
- Ride again carefully if no problems have been detected during the inspection. Do not brake or accelerate suddenly or pedal when going uphill. If you are unsure, wait for a car to pick you up instead of risking an accident. Once home, you should inspect the bicycle carefully again. If you are still unsure or have any queries, please contact your nearest BH workshop!
- Bent aluminium parts must not be straightened, i.e., they must not be repaired. Even afterwards, there is a high risk of breakage, especially in regards to the fork, handlebars, front part, chainsets and pedals. Replace them for greater safety.
WARNINGS ON USE
MAXIMUM TYRE SIZE
If you install a tyre of a different size on your bicycle, check and make sure
that there are at least 6 mm between the tyre and other parts of the frame and
fork.
MINIMUM AND MAXIMUM INSERTION LENGTH OF THE SEAT POST
Failure to observe the maximum and minimum seat post insertion dimensions
indicated in this manual may cause a lever effect on the frame. The pressure
exerted could damage the frame and cause serious accidents. The warranty does
not cover the damage generated by failing to observe these indications.
MAXIMUM FORK LENGTH (AXLE-TO-CROWN)
Observe the maximum length between the fork axle and the lower part of the
steering tube (axle-to-crown). If this maximum length is not observed, the
frame could be damaged due to withstanding a greater load than that for which
it was designed and may cause serious accidents.
MAXIMUM NUMBER OF STEERING SPACERS
This manual specifies the maximum number of steering spacers that can be
fitted under the stem. If this maximum quantity is not observed, the materials
could be damaged due to withstanding a greater load than that for which they
were designed and may cause serious accidents.
POSITION OF THE SPINDLE INSIDE THE F ORK TUBE
No steering spacers must be fitted above the stem. Otherwise, the materials
could be damaged due to withstanding a greater load than that for which they
were designed and may cause serious accidents.
INTENDED USE
Each bicycle has been designed according to a specific intended use.
The models described in this manual meet the requirements associated with
their intended use:
These refer to the conditions that guarantee the proper functioning of the
bicycle, such as riding on difficult trails, unpaved paths and difficult
terrain and trails that require technical skills. The maximum jumping and/or
drop height is 61 cm (24″).
SIZES AND DIMENSIONS
DOUBLE SUSPENSION
ALL MODELS
LYNX RACE
| h1| h2| h3| L1| L2| L3| a1| a2| Stack| Reach
---|---|---|---|---|---|---|---|---|---|---
SM| 400| 90| 40| 575| 430| 1133| 67| 76| 589| 420
MD| 420| 90| 40| 600| 430| 1159| 67| 76| 589| 445
LA| 460| 100| 40| 606| 430| 1170| 67| 76| 620| 470
XL| 500| 120| 40| 651| 430| 1212| 67| 76| 644| 490
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Characteristics Models Specification
Frame materials| DX804 / DX854 / DX904 / DX924 / DX954 / DX994
Front triangle| All| Carbon
Swingarm (chainstays and seat posts)| All| Carbon
Clevis| All| Carbon
Tie rod| All| Carbon
Recommended use| All| Cross country / Down country / Marathon
Sizes| All| S, M, L and XL
Suspension design| All| Double, Split Pivot system
**Fork travel| DX804 / DX854 / DX954| ** 100
DX904 /DX924 / DX994| ** 120
Maximum fork length| All| 535 mm (axle to crown)
Fork offset| All| 44 mm
Shock absorber dimensions| All| 190×40 or 45 mm
Compatibility with spring shock absorbers| All| No
Steering| All| 1.5″ – 1 1/8″ Steerer
Chain line| All| 55 mm
Wheel size| All| 29″
Maximum size of the rear tyre| All| 2.4″ (61 mm)
Maximum size of the front tyre| All| Depends on the type of fork.
Standard rear axle| All| Boost 12×148 mm
Rear axle pitch thread| All| 1 mm
Length of the rear axle| All| 190 mm
---|---|---
Seat post diameter| All| 31.6 mm
Seat post clamp diameter| All| Integrated
Maximum insertion length of the seat post, size S| All| 200 mm
Maximum insertion length of the seat post, size M| All| 220 mm
Maximum insertion length of the seat post, size L| All| 240 mm
Maximum insertion length of the seat post, size XL| All| 260 mm
Compatible with a telescopic seat post| All| Yes, internal cabling
Front derailleur| All| No. Single gear
Maximum chain ring size| All| 38T
Minimum chain ring size| All| 30T
Compatible with the oval chain ring| All| Yes
Type of brakes| All| Disc brakes
Standard rear brake calliper| All| Post mount
Front disc size| All| 180 mm
Rear disc size| All| 160 mm
Compatible with chain guides| All| No
ICGS| All| No
Cabling| All| Internal through DT and CS. Full housing
Compatible with rear brake cabling| All| Yes
Bottle holder| All| All sizes. Standard bottle holder.
Potentiometer compatibility| All| Si
Compatible with trailers| All| No
Pannier rack assembly| All| No
Mudguard assembly| All| No
Child seat assembly| All| No
Maximum recommended weight**| All| 165 kg (cyclist+equipment+bags)
ASSEMBLY AND SPARE PARTS
DIMENSIONS OF THE STEERING TUBE
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
STEERING SPECIFICATIONS
Type| Contact angle with the compression ring / fork track|
Bearing dimensions
---|---|---
Upper| 1-1/8″ Steerer| 45º| 52x42x7
Lower| 1,5″ Steerer| 45º| 52x40x7, R2
HEADSET ASSEMBLY
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
00 HEADSET ref.: 383248100
No. | Item | Quantity |
---|---|---|
0.1 | Top cover, cable insertion point | 1 |
0.2 | 5 mm spacer (2 parts) | 2 |
0.3 | 10 mm spacer (2 parts) | 1 |
0.4 | Steering tube cover | 1 |
0.5 | Cable routing ring | 1 |
Part 0.8 can be mounted with the notch facing the frame, but part 0.9 must always be mounted in the first position, as shown in the images.
No. | Item | Quantity |
---|---|---|
0.6 | Sealing ring | 1 |
0.7 | Angular contact bearing 42x52x7 | 1 |
0.8 | Housing / Angular contact bearing 40x52x7 / Block-Lock locking piece | 1 |
0.9 | Base 1.5″ chain ring, Block-Lock | 1 |
FIT STEM ASSEMBLY
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
01 FIT STEM ref.: 363293300
No. | Item | Quantity |
---|---|---|
1.1 | Top washer | 1 |
1.2 | Bottom washer | 1 |
1.3 | Stay bolt | 1 |
1.4 | FIT stem | 1 |
FIT STEM ASSEMBY
INSTRUCTION VIDEO
https://youtu.be/hJ0CCBBYKQk
Thanks to the washer system (1.1 and 1.2), the FIT stem eliminates all gaps
without using a spindle. Carefully follow all of the steps described in this
video to mount the stem correctly and prevent accidents.
No. | Item | Quantity |
---|---|---|
1.5 | Bolt | 1 |
1.6 | Bolt | 1 |
02 FIT STEM C AP ref.: 363293900
No. | Item | Quantity |
---|---|---|
2.1 | FIT stem cap | 1 |
MOUNTING THE BH FIT TOOL
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
The headset must be completely empty inside before the FIT tool can be fitted. Use the FIT washer system designed for this purpose and remove any obstacles such as the spider on the head tube.
0 3 FIT TOOL ref.: 363293400
No. | Item | Quantity |
---|---|---|
3.1 | FIT (sold separately) | 1 |
3.2 | Threaded cover for tool. FIT | 1 |
FIT STEM MOUNT WITH THE SPIDER
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
25 FIT C OVER AND SPIDER ref.: 363297300
No. | Item | Quantity |
---|---|---|
25.1 | Bolt | 1 |
25.2 | Washer | 1 |
25.3 | FIT cover with spider mounting | 1 |
--- | --- | --- |
25.4 | Spider | 1 |
The innovative washer system of the FIT stem allows you to eliminate
clearances in the headset while keeping the steerer tube free to mount the FIT
tool inside the steerer tube. If you do not mount the FIT tool, the FIT stem
allows you to mount the headset with the traditional spider system if you
prefer. The steps for mounting the headset using the spider system are
described below:
Not following the steps described in this section correctly may result in a
serious accident. Be sure to apply the specified torque to each bolt.
- INSERT THE SPIDER INTO THE STEERER TUB E OF THE F ORK. It is recommended to use a duller to ensure that the spider is inserted into the steerer tube perfectly aligned.
- INSERT THE F ORK INTO THE STEERER TUB E AND TIGHTEN THE UPPER B OLT (5NM) TO ELIMINATE CLEARANCES. The washers will have no function when the spider is added. Therefore, you can choose to remove them or store them inside the stem.
- TIGHTEN STEM B OLT “III” TO SECURE THE ENTIRE HEADSET. The stem must be perfectly aligned with the wheel.
- IF YOU DO NOT REM OVE THE WASHERS, TIGHTEN BOLT “I” F IRST AND THEN BOLT “II”. TO REM OVE THE STEM, START BY REMOVING B OLT “II”. The purpose of tightening the bolts is to keep the washers from moving. Therefore, do not apply too much torque.
REAR AXLE SPLIT PIVOT AND H ANGER
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
04 SPLIT PIVOT ref.: 391835000
No. | Item | Quantity |
---|---|---|
4.1 | Nut | 1 |
4.2 | Washer | 2 |
4.3 | Bolt | 1 |
05 DROPOUT BEARING ref.: 391828700
No. | Item | Quantity |
---|---|---|
5.1 | Bearing 20x30x6 mm | 2 |
06 UDH HANGER ref.: 391761800
No. | Item | Quantity |
---|---|---|
6.1 | Hanger | 1 |
MAIN PIVOT AXLE
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
Always loosen bolt 7.3 before mounting or dismounting part 7.2. Part 7.2 is
designed so it cat be threaded or removed with a Pin Spanner. 2.4 mm hole
diameter.
07 MAIN PIVOT AXLE ref.: 391835100
No. | Item | Quantity |
---|---|---|
7.1 | Main axle | 1 |
7.2 | Bolt | 1 |
7.3 | Bolt | 1 |
8 MAIN PIVOT BEARING ref.: 391829000
No. | Item | Quantity |
---|---|---|
8.1 | Bearing | 2 |
8.2 | Spacer | 2 |
EXPLODED VIEW OF THE ROCKER
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
9 ROC KER AXLE AND BOLT ref.: 391834800
No. | Item | Quantity |
---|---|---|
9.1 | Pivot bushing | 1 |
9.2 | Pivot axle | 1 |
9.3 | Bolt | 1 |
9.4 | Washer | 2 |
10 C LEVIS BOLT SET ref.: 391834600
No. | Item | Quantity |
---|---|---|
10.1 | Bolt | 2 |
10.2 | Bolt | 2 |
10.3 | Bolt | 1 |
11 SEAT TUBE-ROCKER BEARING ref.: 391839800
No. | Item | Quantity |
---|---|---|
11.1 | Bearing 17x26x5 mm | 2 |
12 C LEVIS BEARING ref.: 391827300
No. | Item | Quantity |
---|---|---|
12.1 | Bearing 8x19x6 mm | 2 |
13 SEAT STAY-ROCKER BEARING ref.: 391828300
No. | Item | Quantity |
---|---|---|
13.1 | Washer Ø16xØ10.2×4.5 mm | 2 |
SHOCK AB SORB ER ASSEMBLY
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
14 SHOCK UPPER FIXING AXLE AND BOLT ref.: 391834400
No. | Item | Quantity |
---|---|---|
14.1 | Axle | 1 |
14.2 | Bolt | 1 |
MOUNTING THE BUILT-IN LOCK ON THE SADDLE´S SEAT POST
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
15 C LEVIS ref.: 391834500
No. | Item | Quantity |
---|---|---|
15.1 | Clevis bolt | 1 |
15.2 | Clevis | 1 |
16 SEAT POST CLAMP ref.: 391828000
No. | Item | Quantity |
---|---|---|
16.1 | Clamp | 1 |
16.2 | Bolt | 1 |
GUARDS
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
17 C H AIN STAY PROTECTOR ref.: 391829200
No. | Item | Quantity |
---|---|---|
17.1 | Chain stay protector | 1 |
BOTTLE ADAPTER
DX 804 / DX 854 / DX 904 / DX 924 / DX 954 / DX 994
18 BOTTLE ADAPTER ref.: 387461600
No. | Item | Quantity |
---|---|---|
18.1 | Bottle adapter | 1 |
2 bottle layout wont fit SM size frames.
CABLING OF THE MECH ANICAL PARTS
ALL MODELS
The FIT stem allows the mechanical and electrical cables to be wired directly
through its front holes, achieving a more aerodynamic, clean and minimalist
finish. In addition, the cables are routed from the frame to the chainstays,
so these are covered and protected at all times.
DECLARATION OF CONFORMITY
The manufacturer: BH BIKES EUROPE, SL c/ Perretagana 10, 01015 Vitoria, Spain
Hereby declares that the following products:
- Product description: Bicycles
- Models designation:
MOUNTAIN BICYCLES:
LYNX TRAIL 9.9, LYNX TRAIL 9.5, LYNX TRAIL 9.0, LYNX RACE 9.9, LYNX RACE 9.5,
LYNX RACE 9.2, LYNX RACE 9.0, LYNX RACE 8.5, LYNX RACE 8.0, LYNX RACE 7.5,
LYNX RACE 7.0, LYNX RACE 6.5, LYNX RACE 6.0, LYNX RACE 4.0, LYNX RACE 3.0,
ULTIMATE SLS 9.9, ULTIMATE SLS 9.5, ULTIMATE SLS 9.2, ULTIMATE SLS 9.0,
ULTIMATE SLS 8.5, ULTIMATE SLS 8.0, ULTIMATE 9.5, ULTIMATE 9.0, ULTIMATE 8.5,
ULTIMATE 7.7, ULTIMATE 7.5, ULTIMATE 7.0, ULTIMATE 6.5, ULTIMATE 6.0, EXPERT
5.5, EXPERT 5.0, EXPERT 4.5, EXPERT 4.0, SPIKE 3.0, SPIKE 2.5, SPIKE 2.0,
SPIKE 1.0.
RACING BICYCLES:
ULTRALIGHT 9.0, ULTRALIGHT 8.0, ULTRALIGHT 7.0, ULTRALIGHT 6.0, AEROLIGHT 9.0,
AEROLIGHT 8.0, AEROLIGHT 7.0, AEROLIGHT 6.0, RS1 5.5, RS1 5.0, RS1 4.5, RS1
4.0, RS1 3.5, SL1 4.0, SL1 3.5, SL1 3.0, QUARTZ 1.5, QUARTZ 1.0, AEROTT 8.0,
AEROTT 7.0, AEROTT 6.0, GRAVELX CARBON 6.5R, GRAVELX CARBON 6.0AT, GRAVELX
CARBON 5.5R, GRAVELX CARBON 5.0AT, GRAVELX CARBON 4.5R, GRAVELX CARBON 4.0AT,
GRAVELX CARBON 3.5R, GRAVELX CARBON 3.0AT, GRAVELX 2.5, GRAVELX 2.0, GRAVELX
1.0, RX TEAM 5.0, RX TEAM 4.0, RX TEAM 3.0
CITY AND TREKKING BICYCLES:
OSFORD, OSFORD JET, OSFORD JET LITE, OXFORD JET PRO, OXFORD LITE, OXFORD PRO,
SILVERTIP, SILVERTIP JET, SILVERTIP JET LITE, SILVERTIP JET PRO, SILVERTIP
LITE, SILVERTIP PRO.
YOUNG CHILDREN AND YOUNG ADULTS BICYCLES:
EXPERT 26” DISC, ESPERT JUNIOR 14”, EXPERTE JUNIOR 16”, EXPERT JUNIOR 18”,
EXPERT JUNIOR 20”, EXPERT JUNIOR 20” PRO, EXPERT JUNIOR 20” SUS, EXPERT JUNIOR
24”, EXPERT JUNIOR 24” DISC, EXPERT JUNIOR 24” PRO, EXPERT JUNIOR 26”, EXPERT
JUNIOR 26” PRO.
- Year of manufacture: 2024 and 2025
Comply with all of the relevant requirements of RD 339/2014, de 9 de Mayo.
The production control is assured by our Quality Management System, which
fulfills the requirements of the standard ISO 9001
The following harmonized standards have been applied:
ISO 4210-1/2/3/4/5/8/7/8/9 – Safety requirements for bicycles
ISO 8098 Safety requirements for bicycles for young children
EN 16054 BMX bicycles. Safety requirements and test methods
Technical documentation filed at:
BH BIKES EUROPE, SL
C/ Perretagana 10,
01015 Vitoria, Spain
Prepared and reviewed by the BH Quality Department (Headquarters)
References
- BH bikes | Tienda Online Bicicletas BH
- Contacto | Tienda Online Oficial de BH Bikes
- Manuales & Descargas | Tienda Online Oficial de BH Bikes
- Manuals & Downloads | Official Online store of BH bikes
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>