501167 48 V Rechargeable Battery Supertube Fit Instruction Manual
- September 19, 2024
- FIT
Table of Contents
501167 48 V Rechargeable Battery Supertube Fit
Product Information
Specifications
Model: Battery Supertube Fit 48 V
Manufacturer: Biketec GmbH
Capacity: 48 V
Product Usage Instructions
Safety Instructions
General Information: Always follow safety
guidelines while using the rechargeable battery.
Rechargeable Battery: Handle the battery with
care to avoid any damage or leakage.
Transportation and Storage
Transportation: Ensure secure transportation of
the battery to prevent any accidents.
-
Transporting E-Bikes: Follow specific
instructions for transporting e-bikes safely. -
Transporting the Battery: Secure the battery
properly during transportation. -
Shipping the Battery: Comply with shipping
regulations for batteries.
Storage: Store the battery in a cool, dry place
away from direct sunlight.
- Storage Mode: When storing for an extended
period, activate the storage mode if available.
Break-in Operation: Perform a break-in
operation to optimize battery performance.
-
Preparing for a Break-in Operation: Follow the
recommended steps before starting the break-in process. -
Carrying Out a Break-in Operation: Execute the
break-in operation as instructed.
Fitting
Montage Rechargeable Battery Supertube Fit 48
V: Properly install the battery following the provided
guidelines.
Operation
Charging the Battery: Use appropriate charging
methods to charge the battery efficiently.
- Charging Options: Utilize the recommended
charging options for optimal results.
FAQ
Q: How should I store the battery when not in use?
A: Store the battery in a cool, dry place away from direct
sunlight. Activate storage mode if storing for an extended
period.
Q: What is the break-in operation, and why is it
necessary?
A: The break-in operation is a process to optimize battery
performance. It is necessary to ensure maximum efficiency and
longevity of the battery.
INSTRUCTION MANUAL BATTERY SUPERTUBE FIT 48 V
501167 | 501168
NETWORKED CUSTOMISED INTELLIGENT
Biketec GmbH Luzernstrasse 84 CH-4950 Huttwil T +41 62 959 53 00
info@biketec.ch fit-ebike.com
INSTRUCTION MANUAL
RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
TABLE OF CONTENTS
1 PREFACE
3
2 ABOUT THESE OPERATING INSTRUCTIONS
4
2.1 MANUFACTURER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 LANGUAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 ON INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 WARNINGS IN THESE OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 SAFETY INSTRUCTIONS
5
3.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 RECHARGEABLE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 PRODUCT AND TECHNICAL SPECIFICATIONS
6
4.1 RECHARGEABLE BATTERY SUPERTUBE FIT 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 PROPER USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 IMPROPER USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4.1 RECHARGEABLE BATTERY SUPERTUBE FIT 48 V . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 TRANSPORTATION AND STORAGE
7
5.1 TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1.1 TRANSPORTING E-BIKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1.2 TRANSPORTING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1.3 SHIPPING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2.1 STORAGE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3 BREAK IN OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.1 PREPARING FOR A BREAK IN OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.2 CARRYING OUT A BREAK IN OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 FITTING
9
6.1 MONTAGE RECHARGEABLE BATTERY SUPERTUBE FIT 48 V . . . . . . . . . . . . . . . . . . . . . . . . 9
7 OPERATION
10
7.1 CHARGING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1.1 CHARGING OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 CLEANING AND SERVICING
11
8.1 BASIC CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1.1 CLEANING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9 TROUBLESHOOTING, FAULT CLEARANCE AND REPAIR
12
9.1 TROUBLESHOOTING AND FAULT CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1.1 DRIVE SYSTEM OR DISPLAY DOES NOT START UP . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1.2 ERRORS IN THE ASSISTANCE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.2 REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2.1 ORIGINAL PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2.2 REPLACING THE LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2.3 ADJUSTING THE HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10 RECYCLING AND DISPOSAL
14
10.1 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
1 PREFACE
Dear FIT customer,
The FIT system offers many useful functions and options and we are pleased
that you have decided to choose our system.
Please read through the operating instructions carefully to ensure you use the
system safely and get off to a quick start.
We hope you enjoy discovering the FIT’s functions and have a fun ride every
time you use it.
Thank you for placing your trust in FIT.
Your FIT Team
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2 ABOUT THESE OPERATING INSTRUCTIONS
2.1 MANUFACTURER
Biketec GmbH Luzernstrasse 84 CH-4950 Huttwil fit-ebike.com/en-en/
2.2 LANGUAGE
The original operating instructions are written in German. A translation is
invalid without the original operating instructions.
2.3 DECLARATION OF CONFORMITY
Biketec GmbH hereby declares that the products described in these operating
instructions comply with EU directives. The complete EU Declaration of
Conformity is available online at: fit-ebike.com/en-en/service/declaration/
2.4 ON INFORMATION
Different markings are used in the operating instructions to make them easier
to read.
2.5 WARNINGS IN THESE OPERATING INSTRUCTIONS
Warnings indicate hazardous situations and actions. You will find the
following warnings in the operating instructions:
Exclamat
DANGER May lead to serious or even fatal injuries if ignored. Medium-risk hazard.
Exclamat
CAUTION May lead to minor or moderate injuries if ignored. Low-risk hazard.
INFO-CIR NOTICE May lead to material damage if ignored.
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3 SAFETY INSTRUCTIONS
3.1 GENERAL INFORMATION
Please read all safety instructions carefully. Failure to comply with the
warnings or take residual risks into account may result in electric shock,
fire and / or serious injury.
Keep the operating instructions in a safe place and have them readily
available to consult. Pass these instructions on if you provide your e-bike
for someone else’s use.
The generic names used in these operating instructions, such as motor, battery
and operating element, all refer to original FIT e-bike components.
3.2 RECHARGEABLE BATTERY
Remove the battery from the e-bike before you start working on the e-bike
(e.g. inspection, repair, fitting, maintenance, work on the chain), transport
it by car or plane or if you are not going to use it for extended period of
time. There is a risk of injury if the e-bike system is activated
unintentionally.
Do not open up the battery as you risk causing a short circuit.
Protect the battery from heat (e.g. including continuous direct sunlight),
fire and being submerged in water. Do not store or operate the battery in
close proximity to hot or flammable objects as this pose a risk of explosion.
Keep the unused battery away from paper clips, coins, keys, nails, screws or
other metal objects which could cause an electrical arc between the contacts.
A short circuit between the battery contacts can cause fire or burns.
Avoid any physical loads on the battery. They may inflict damage to the
battery cells and cause flammable substances to leak out.
Do not put the charger and battery down next to flammable materials. Only
charge batteries when they are dry and in a fireproof place. There is a risk
of fire due to heat accumulating during charging.
The e-bike battery must not be left unattended while it is charging.
If the battery is used incorrectly, liquid may leak from it. Avoid coming into
contact with the liquid. Rinse off with water in the event of accidental
contact. If the liquid gets into eyes, seek medical attention. Leaked liquid
can cause skin irritation and burns.
Vapours may be emitted if the battery is damaged or used improperly, ventilate
with fresh air and consult a doctor if you suffer any pain or discomfort. The
vapours can irritate the airways.
Charge the battery with original FIT chargers only. Risk of fire cannot be
ruled out if non-original FIT chargers are used.
Use the battery in e-bikes with the FIT system only. This is the only way that
the battery will be protected from dangerous overloading.
Only use original FIT rechargeable batteries which the manufacturer has
approved for your e-bike. Using other batteries can result in injuries and
risk of fire. FIT accepts no liability and offers no warranty if other
batteries are used.
Keep the battery away from children.
Our e-bike rechargeable batteries are lithium-ion batteries which are
developed and manufactured to the latest technical standards. Lithium-ion
batteries have a high energy content when charged. In the event of a defect,
possibly not visible on the outside, lithium-ion batteries may catch fire in
very rare instances and under unfavourable conditions.
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4 PRODUCT AND TECHNICAL SPECIFICATIONS
4.1 RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
Its slim design means the battery Supertube FIT 48 V can be elegantly
integrated into the down tube. The compact design of the battery means it has
an extremely high energy density, and despite its small installation space, it
has more than enough capacity to easily cover long distances. The battery
Supertube FIT 48 V has been perfectly matched to the FIT system and works
safely and reliably.
1. Battery level indicator 2. Charging socket
4.2 PROPER USE
All check lists and instructions for actions in these operating instructions
met. Only use original FIT rechargeable batteries which the manufacturer has
approved for your e-bike. The rechargeable batteries are designed to supply
power to the e-bike motor only and must not be used for other purposes.
4.3 IMPROPER USE
Improper use refers to use which is not described under proper use or goes
beyond proper use.
4.4 TECHNICAL DATA
4.4.1 RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
Rechargeable battery
Product code Cell configuration Capacity (rated) Energy (rated) System voltage
Charging current (maximum) Discharging temperature Charging temperature
Storage temperature (recommended) Weight about
Rechargeable battery Super- Rechargeable battery Super-
tube 275 FIT 48 V
tube 550 FIT 48 V
501167
13S1P
Ah 5.57
Wh 260
V
48
A
2.7
°C -20 to +60
°C 0 to +45
°C +10 to +25
kg
2.2
501168 13S2P 11.14 520 48 4.8 -20 to +60 0 to +45 +10 to +25 3.1
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5 TRANSPORTATION AND STORAGE
5.1 TRANSPORTATION
Exclamat
CAUTION There is a risk of injury if the drive system is switched on unintentionally.
5.1.1 TRANSPORTING E-BIKES
Never use bicycle racks which use the e-bike’s handlebars or frame to hold the
e-bike in an upside-down position. They can exert inadmissible forces on
components during transportation. This can cause the supporting parts to
break. The specialist dealer will advise you on how to select a suitable rack
system properly and how to use it safely. Take the weight of the ready-to-use
e-bike into account when transporting. Protect the electrical components and
connections on the e-bike from the elements with suitable protective covers.
5.1.2 TRANSPORTING THE BATTERY
Batteries are subject to hazardous goods regulations. Private individuals may
transport undamaged batteries in road traffic. Commercial transport operators
must comply with regulations on packaging, labelling and the transportation of
hazardous goods. Open contacts must be covered and the battery securely
packaged.
5.1.3 SHIPPING THE BATTERY
The battery is considered a hazardous good and only trained persons may pack
and ship a battery. Contact your specialist dealer.
5.2 STORAGE
Exclamat
CAUTION Store e-bike, display and charger in a clean, dry place where they are protected from sunlight. Do not store outdoors to ensure a long service life. The optimum storage temperature for your e-bike is between 10 °C and 20 °C. Temperatures under -10 °C or above +40 °C must generally be avoided. Store e-bike, display, battery and charger separately.
5.2.1 STORAGE MODE
The battery features a power-saving CHARGE TO STORAGE mode, which minimises
discharge from the battery. Configure the CHARGE TO STORAGE mode in the
battery settings.
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5.3 BREAK IN OPERATION
INFO-CIR
NOTICE The battery discharges when not in use. This can cause irreparable damage to the battery. The battery must be recharged every 6 months.
The battery may become damaged if it is connected permanently to the charger. Never connect the battery to the charger permanently. If you remove the e-bike from service for longer than four weeks, you need to prepare it for a break in operation.
5.3.1 PREPARING FOR A BREAK IN OPERATION
Remove battery from the e-bike. Charge battery to around 3060% (storage
mode). Before longer periods without use, it is recommendable to have your
specialist dealer carry out an inspection and basic cleaning and apply
preservative agent.
5.3.2 CARRYING OUT A BREAK IN OPERATION
Store the e-bike, battery and charger in a dry, clean environment. We
recommend storing them in uninhabited rooms with smoke alarms. Dry locations
with an ambient temperature between 10 °C and 20 °C are ideal. Check the
battery level after 6 months. If only one battery level LED indicator lights
up, recharge the battery to around 3060%.
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6 FITTING
6.1 MONTAGE RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
The Rechargeable battery Supertube FIT 48 V is permanently installed in the
E-Bike and can only be replaced by a specialist dealer.
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7 OPERATION
7.1 CHARGING THE BATTERY
7.1.1 CHARGING OPTIONS
The battery can be charged via the charging socket on the e-bike. The position
of the charging socket can be found in the e-bike manufacturer’s original
operating instructions. To charge, connect the charger to the e-bike charging
socket. The charging indicator automatically appears on the display of the
E-Bike. After a certain time, the display backlighting goes out. However, it
can be switched on again at any time using the on/off button, if required.
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8 CLEANING AND SERVICING
8.1 BASIC CLEANING
8.1.1 CLEANING THE BATTERY
Exclamat
CAUTION Risk of fire and explosion due to penetration by water
The battery is only protected against simple spray water. Penetration by water
can cause a short circuit. The battery may self-ignite and explode. Never
clean the battery with a pressure washer, water jet or compressed air. Keep
contacts dry and clean. Never immerse the battery in water. Never use cleaning
agents. Remove the battery from the e-bike before cleaning.
INFO-CIR
NOTICE Never clean the battery with cleaning agents or with solvents, such as oil, thinners, alcohol or corrosion protection. Clean the battery electrical connections with a dry cloth or paintbrush only. Wipe off the decorative sides with a damp cloth.
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9 TROUBLESHOOTING, FAULT CLEARANCE AND REPAIR
9.1 TROUBLESHOOTING AND FAULT CLEARANCE
9.1.1 DRIVE SYSTEM OR DISPLAY DOES NOT START UP
If the display and / or the drive system do not start up, proceed as follows:
1. Check if the battery is inserted correctly. If not, insert the battery
correctly. 2. Start the drive system. 3. If the drive system does not start,
remove the battery, check the charging status and charge if necessary. 4.
Clean all contacts with a soft cloth. 5. Insert the battery. 6. Start the
drive system. 7. If the drive system does not start, contact the specialist
dealer.
INFO-CIR
NOTICE If the battery terminal contacts are heavily soiled / oxidized. Take your e-bike to a specialist dealer for a detailed check.
9.1.2 ERRORS IN THE ASSISTANCE SYSTEM
Symptom
Cause
Remedy
Assistance is not available.
Assistance is not available.
Is the speed too high?
Is the battery charged sufficiently?
The motor may become too hot during rides at high temperatures, up long
inclines or when carrying a heavy load for a long time. The rechargeable
battery, display or operating element may be connected incorrectly, or one or
more of them may have a problem. Are the pedals being pushed?
Is the system switched on?
Is the level of assistance set to OFF?
1. Check display screen. The motor assistance is only active up to the
maximum speed for which the e-bike is approved.
2. Check battery is charged. 3. Recharge the battery if it is almost flat. 4.
Switch off the drive system. 5. Wait a moment and then check again.
6. Contact your specialist dealer.
1. Your e-bike is not a motorbike. Push the pedals.
2. Press on-off button (operating element) to switch on the system.
3. Switch on the assistance by selecting an available assistance level
(except OFF).
4. Contact your specialist dealer if you still feel that the no assistance is
being supplied.
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Symptom
Cause
Remedy
The assisted journey distance is too short.
It is difficult to pedal.
The battery does not perform as well in winter weather.
This does not indicate a problem.
The journey distance can be shorter depending on the road conditions, the
level of assistance and the total light usage time. Is the battery fully
charged?
The battery is a consumable. Repeated charging and long periods of use cause
the battery to degrade (loss of power). Are the tires pumped to an adequate
pressure? Is the level of assistance set to OFF? The battery charge might be
low.
Have you switched on the system with your foot on the pedal?
1. Check battery is charged. 2. Recharge the battery if it is almost flat.
3. If the distance covered with a fully charged battery has become shorter,
the battery may be affected. Replace the battery with a new one.
4. If the distance you can cover with one single charge is very short,
replace the battery with a new one.
1. Pump up tires.
2. Switch on the assistance by selecting an available assistance level
(except OFF).
3. Check battery is charged. 4. Recharge the battery if it is almost flat. 5.
Switch on the system again without applying
pressure to the pedals. 6. If assistance is still not supplied, contact your
specialist dealer.
9.2 REPAIR
Special expertise and tools are required for many repairs. That is why only a
specialist dealer may perform repairs.
9.2.1 ORIGINAL PART The individual e-bike parts have been carefully selected
and matched to one other. Only original parts must be used for maintenance and
repair. Observe the operating instructions for the new components.
9.2.2 REPLACING THE LIGHTS Replace components with ones in the right power
class.
9.2.3 ADJUSTING THE HEADLIGHT The headlight must be positioned so that its
beam hits the road surface 10 m in front of the e-bike.
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10 RECYCLING AND DISPOSAL
10.1 DISPOSAL
RECHARGEABLE BATTERY SUPERTUBE FIT 48 V
Mechanical and electrical equipment, accessories and packaging should be
recycled in an environmentally sound manner. Don’t throw them in the garbage!
Only for EU countries: According to European Directives 2012/19/EU, 2006/66/EC
and their transposition into national law, defective or unusable waste
electrical and electronic equipment, rechargeable batteries and batteries must
be collected separately and recycled in an environmentally sound manner.
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References
- FIT e-bike system integration | Biketec GmbH
- Declaration of conformity
- FIT e-bike system integration | Biketec GmbH
- Declaration of conformity