Daeshinmc Slope Type Castor Wheel Cleaning System User Manual

Slope Type Castor Wheel Cleaning System

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Specifications:

• Product Name: Caster Cleaner
• Manufacturer: Daeshinmc
• Installation Types: Slope Type, In-Ground Type
• Water Pressure Requirement: 5 bar
• Water Capacity: 6-7 liters
• Electrical Cord: 1 required

Product Usage Instructions:

Slope Type Installation:

1. Prepare before installation:

   • Bubble leveler
   • 5mm hex wrench
   • Monkey wrench
   • A small cart to move the caster cleaner

2. Check the installation area:

   • Ensure the floor is clean and flat
   • Check water pressure (5 bar)
   • Have 6-7 liters of water ready
   • Ensure you have 1 electrical cord ready

3. Place the Caster Cleaner on even ground using the Bubble
   Leveler.

4. Install the Caster Cleaner evenly using the Bubble Leveler and
   Levelers.

5. Attach both slopes using the Hexagon wrench.

6. Position the Sludge Tray and Drain Pump next to the main
   body.

7. Tie the Sludge bag to the Sludge pipe.

8. Exchange the detergent lid and connect the hose from the
   Detergent Device to the detergent bottle.

In-Ground Type Installation:

1. Prepare before installation:
   • Bubble leveler
   • 5mm hex wrench
   • Monkey wrench
   • A small cart to move the caster cleaner
2. Dig the ground according to the construction drawing and ensure
   it is dry completely.

Frequently Asked Questions (FAQ):

Q: Can I disassemble or remodel the device myself?

A: No, it is recommended to only allow expert repair engineers
to handle disassembly or remodeling to avoid damage.

Q: What is the recommended water pressure for this

product?

A: The recommended water pressure is 5 bar for optimal
performance.

Q: How much water capacity is needed for manual operation?

A: You will need to have 6-7 liters of water ready when
operating the caster cleaner manually.

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User Manual
Notice Before use, please read this manual thoroughly, and then install and use machine.
Do not disassemble or remodel this device except an expert repair engineer.

Guarantee & Responsibility
· Guarantee period is 1 year as from On-Board date of shipment. · Damage caused by design and production within guarantee period can be serviced as free of
charge. · Damage caused by customer of wrong operation within guarantee period will be serviced as
Charge.
· Following our company policy, our products are packed as safely and properly as possible when we ship the goods. Therefore, when you receive the damaged products which happened during shipment, we have no responsibility of the reimbursement or replace of the products.
· We have no responsibility either of the reimbursement or replace of the products, when the product damaged by the unexpected natural disaster including thunderstorm, fire, flood, earthquake, etc. which happened during shipment.
· Responsibility for damaged happened during shipment is on the forwarder company.

Guarantee & Responsibility Part Name Recycling System Panel Basic Installation(Slope Type) Basic Installation(In-Ground Type)

Contents

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..

..

2

Recycling System Setting(Water Supply, Drain)

10-11

Move Easily

19

..

..

..

3

Panel Setting

12

Problems

20

..

4
..
5
..
6-7
..
8-9

Auto Detergent Device Setting
Auto Detergent Device Setting
Consumable Filter Exchange (Cleaning Sponge). (1st,.2nd.Filter,.Sludge.Bag). (Detergent,.Magic.Mat).

13

How to use

21

..

14

Notices while using Caster Cleaner

22

..

Notices for Rotating Wheel

23

..15-16

..1..187

Part Name
Recycling System

Panel

Detergent Device

Magic Mat

Rubber Roller Cleaning Sponge
In-Slop

OUT IN

Photo Sensor

Leveler

Covers Main Body

Drain Pump

Sludge Screw

Sludge Bag

Degergent Sludge Tray

Manual for Caster Cleaner
Recycling System

Water Sensor Leveler

Sol-Valve

OverFlow

2nd Filter

Water Amount Check Auto Water Supply Valve
Spray Pump Nozzle Pump
Drain Valve

Air Solenoid Valve 1st Filter

Air Hose

Water Spray Amount Controller (Left Sponge)

Water Spray Amount Controller (Right Sponge)

4

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Panel

Emergency Button Test button
Fan Count Count Reset Panel Open holder Reset

Wheel Inch Exchange Water / Detergent Spray Time Water / Detergent Delay Time Cleaning Time Total Cleaning Time Manual Sensor/ Auto Sensor

OFF / ON
5

Manual for Caster Cleaner
Basic Installation

I (Slope Type)

Prepare before installation.

Bubble leveler

5mm hex wrench

Monkey wrench A small cart to move the caster cleaner

Slope type installation completed

Please check before installation. Check that the floor to be installed is clean and flat. Check if the air pressure (5 bar) is ready. Check that 6-7 liters of water is ready (when using manually) Please check that you have 1 electrical cords ready.

Put Caster Cleaner on the even ground.

Leveler

Bubble Leveler

1 Unbox and place the Caster Cleaner. 6

2 Install Caster Cleaner evenly using Bubble Leveler and
Levelers.
Important Step!!! If it is not evenly installed, wheel can be floated
above sponge roller and cleaning cannot be perfect.

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3 Attach both slopes using Hexagon wrench.

Drain Pump

Sludge Tray

4 Put Sludge Tray and Drain Pump next to main body.

Sludge Bag
5 Tie Sludge bag to Sludge pipe

6 Exchange the detergent lid into provided lid with hole.
Link hose from Detergent Device into the detergent bottle.

7 Open the Recycling Cover.

8 Link Air Hose(10Ø) from Air Solenoid Valve to Air supply
valve.
7

Manual for Caster Cleaner
Basic Installation

II. In-Ground Type

Prepare before installation. – Bubble leveler – 5mm hex wrench – Monkey wrench – A small cart to move the caster cleaner
Please check before installation. Check that the floor to be installed is clean and flat. Check if the air pressure (5 bar) is ready. Check that 6-7 liters of water is ready (when using manually) Please check that you have 1 electrical cords ready.

In-Ground type installation completed

1 After digging the ground according to the construction
drawing, dry it completely.

2 Place the device in the exact center of the In-Ground space.

Leveler

Bubble Leveler

Sludge Tray

Sludge Bag

3 Position the Sludge Tray next to the Main Body, connect
the Sludge Bag and place Detergent in it.
8

4 Install Caster Cleaner evenly using Bubble Leveler and
Levelers.
Important Step!!! If it is not evenly installed, wheel can be floated above sponge roller and cleaning cannot be perfect.

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5 Exchange the detergent lid into provided lid with hole. Link
hose from Detergent Device into the detergent bottle.

6 Close the covers, check that the Main Body and the covers
are properly seated, and then open the covers again.

7 Fix the Main Body to the wall using the adjusters.

8 Close the covers by tightening the bolts on the three sides.

9 The remaining space on the edge is neatly finished with
cement.

10 Open the Recycling Cover.

11 Link Air Hose(10Ø) from Air Solenoid Valve to
Air Supply Valve.
9

Manual for Caster Cleaner
Recycling System Setting

Water Supply

Water Drain

Use Recycling System

1 Manual Water Supply : Pour out water manually after
opening the lid of Water Tank. (About 6-7 liter)

2 Manual Water Drain : Link hose and connect the hose
(12Ø) and open the drain valve. (Prepare bucket)

1st, 2nd Recycling System
Water Tank

2nd Filter 1st Filter

Drain Pump
10

3 Drain Filtration : Link Drain Pump and 1st filter Valve with
provided hose. Dirty water will be filtered into 1st and 2nd filters and go into Water Tank again.

No Use Recycling System Water Supply

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Water Supply, Drain
Water Sensor Leveler Sol-Valve

1 Auto Water Supply : Link the hose (12Ø) into Auto
Water Supply Valve

2 Sol-Valve and Water Sensor Leveler inside of the Water
Tank control the water supply automatically.

Water Drain
Drain Pump

Hose

1st, 2nd Recycling System

2nd Filter 1st Filter

3 Auto Drain : Link hose from Drain Pump to the Waste
Water Treatment place.

4 Filtration : Since water drains into Waste Water
Treatment place, there is no filtration recycling usage.
11

Manual for Caster Cleaner

Panel Setting

5

Test button

7 6
4

23
1 Connect the electrical cord from the panel to an electrical outlet. 2 Turn on the switch. 3 Select Automatic/Manual cleaning method.
Auto : The automatic sensor detects wheel and automatically cleans wheels. Manual: Put the wheel on the driving part and press the test button for cleaning.)
4 Set the cleaning time. (Press and hold the button, the number blinks. Then press up and down buttons to set.)
Total Cleaning Time : Total time for the cleaning sponge to go down, run and up again. (In general, after setting the Washing Time, set 2-3 seconds longer than the washing time.) Washing Time : It is the actual washing time as the washing sponge is actually driven. (1-25 seconds) Water detergent spraying Time: When the cleaning sponge is driven, water and detergent are sprayed to the sponge. (Basic Setting : 2seconds) Water Detergent Spray Delay Time : After spraying as much as the water detergent spray time, it is the spray delay time. (It was created to prevent water overflowing from the sludge tray when spraying is continued.) (Basic Setting : 2seconds)
5 Emergency Button
Press in case of emergency. Release the button to start operation again, press the reset button to start cleaning again.
6 The number of times of cleaning is counted. 7 Press the button matching to the inch of the wheel to be cleaned. (It takes a few seconds to change inches.)
12

ON OFF

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Auto Detergent Device Setting
Standard Settings : 01 units of indicator = 2 seconds. As soon as it is turned on, it is sprayed immediately. 2 sec input at one time (17ml/2 sec) Delay 40 minutes 252ml / 36 sprays per day (24 hours) About 1,260ml / 5 days ON After 5 days, turn it off until the next consumable replacement. (About 1,000ml of detergent per bottle)

Caution
Foreign objects entering the container can block the pump and cause malfunction. If the pump is operating when the chemical (liquid) is not supplied, the pump noise will increase and the pump may be damaged. Please turn off the power when there is no chemical. When operating for the first time, turn the power ON and OFF so that the chemical can reach the pump.

Pump Delay Time(min.)
Pump Input Time(Second) 1 sec 2 sec 4 sec 6 sec 8 sec 10 sec 12 sec 14 sec 16 sec 18 sec 30 sec 1min
Number of inputs per day
2 sec. input

8 min

10 min 20 min 30 min 40 min 50 min 60 min 70 min 80 min 90 min

FULL

7 ml 17ml 30ml 40ml 49ml 55ml 60ml 65ml 72ml 78ml 150ml 270ml
144 Times 72Times 48Times 36Times 29Times 24Times 20Times 18Times 16Times

1,008ml 504ml

336ml

252ml

203ml

168ml

140ml

126ml

112ml

13

Manual for Caster Cleaner

Auto Detergent Device Setting

VR1 Pump Operation Adjustment VR2 Delay Adjustment

Auto/manual adjustment

ON

Pump operating unit control

OFF

Adjust the waiting time unit

Caution When changing DIP S/W, be sure to TURN OFF on the cover!!!

Turn VR (Variable Resistance) clockwise to set it.

OFF

ON

1CYCLE

DIP S/W Delay Time Setting
2 SEC. X 9 STEPS (VR-2 ADJUST) 0-18 SEC. SETTING

Pump operation settings

Manual setup

2 SEC. X 9 STEPS (VR-1 ADJUST) 0-18 SEC. SETTING

POWER-ON (NO.2 S/W OFF) PUMP OPERATE

1 MIN. X 9 STEPS (VR-2 ADJUST) 0-9 MIN. SETTING

6 SEC. X 9 STEPS (VR-1 ADJUST) 0-54 SEC. SETTING

POWER-ON (NO.2 S/W OFF) Delay Time Operate

10 MIN. X 9 STEPS (VR-2 ADJUST) 0-90 MIN. SETTING

30 SEC. X 9 STEPS (VR-1 ADJUST) 0-4 MIN. 30 SEC. SETTING

Start S/W (No.1 S/W ON) PUMP ON (Setting Time ) PUMP OFF ­ REPEAT

1 HOUR X 9 STEPS (VR-2 ADJUST) 0-9 HOUR SETTING

1 MIN. X 9 SETTINGS (VR-1 ADJUST) 0-9 MIN. SETTING

Start S/W (NO.1 S/W OFF) Works only when pressed

14

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Consumable Filter Exchange

Turn off the switch first at Pannel.

All consumables should be replaced with new ones usually once every two months. The magic mat can be washed and used for about 3 years.

(Cleaning Sponge)

1 Prepare new Cleaning Sponge.

2 Pull out covers.

3 Pull up the cover and detach it.

4 Pull both sides at the same time and disunite the
Cleaning Sponge.

15

Manual for Caster Cleaner
Consumable Filter Exchange

5 Loosen each side volts of the Cleaning Sponge with
Hexagon wrench.

6 Detach it, and exchange it with new one.

7 Fit it into the hole.

8 Rotate the marked part to fit it with the hole.

9 Put the cover down. 16

10 Pull out covers and make sure it is fixed.

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(1st Filter)

1 Open the Recycling Cover, loosen the 1st filter’s volts.

2 Throw away water in it, exchange it with new one.
Assemble in reverse.

(2nd Filter)

3 Turn left the 2nd filter’s body. (Sludge Bag)

4 Throw away water in it, exchange it with new one.
Assemble in reverse.

5 Throw away used Sludge Bag.

6 Tie it to the Sludge screw. 17

Manual for Caster Cleaner
Consumable Filter Exchange
(Detergent)
Remove the Detergent hose, replace it with a new detergent bottle, and connect the hose again.
(Magic Mat)
7 Loosen the volts.

8 After cleaning it with water, get rid of water. Dry it. (When
mat is contaminated severely, put some neuter detergent together.)

9 While the mat is being dried (1 day), use an extra Magic Mat.

18

Caution Turn off the switch first at Pannel.

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Move Easily

1 Detach electric cord of MACHINE. 2 Turn off Air Supply .

3 Detach blue Air Hose of Machine from Air Supply
Hose.

4 Detach each slopes from main body. 5 Detach Pump Hose from 1ST Filter.

6 Discard water in the Sludge tray, and
put it on the main body.

7 Lift up the end of main body, and put Jack Pallet.

8 Move Main Body easily, as well as 2slops

19

Manual for Caster Cleaner

Problems

Automatic Supply – overflowing with water

One side wheel is not cleaned

Close Supply Valve

Close the supply valve.
Cleaning Sponge is hard

Check the machine is evenly installed.
Emergency
Emergency

Reset

Activate the sensor to drive the sponge, and pour hot water 1-2 times over the sponges.

Push Emergency button. Turn right to release it. To start again, push Reset Button.

20

Guides

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How to use
Photo Sensor

1 Move Caster along the guides.

2 By Photo Sensors, cleaning starts.
(When Auto Cleaning Setting)

3 Put caster wheels slowly and safely at the cleaning area.

4 Push forward caster slightly after finishing cleaning.

5 Get rid of water remained on the wheels.

21

Manual for Caster Cleaner
Notices while using Caster Cleaner
Please follow the below instructions when you use Caster Cleaner.
Emergency Reset