HUATEC HXRF-145JP 5inch Touch Screen SDD Detector Handheld Alloy Analyzer User Manual
- August 27, 2024
- HUATEC
Table of Contents
HXRF-145JP 5inch Touch Screen SDD Detector Handheld Alloy Analyzer
Specifications
- Product Model: HXRF-145JP
- Screen Size: 5 inches
- Detector: High-performance silicon drift SDD detection module
- Excitation Source: 45KV/200uA Silver Target End Window Integrated Micro X-ray Tube and High Voltage Source Element Detection Range: Magnesium (Mg) to Uranium (U) (Atomic number 12-92) Weight: 1.75KG (Including battery)
- Display Resolution: 1080 * 720
- Battery: Rechargeable lithium battery (6800mAh, 7.2V)
- Operating Time: Up to 12 hours
- Camera: Built-in 5-megapixel high-definition camera
Product Usage Instructions
User Management
The device offers multi-level user management functions allowing for the creation of multiple accounts for different users. This feature enables convenient management and data tracing.
Main Applications
The handheld alloy analyzer is designed for non-destructive, rapid, and accurate analysis of alloy elements and grades. It is widely used in various fields such as:
- Metal identification and scrap metal sorting
- Quality assurance/quality control in metal production, processing, and casting
- Medicine, biological medicine, oil refining, and petrochemical industry
- Thermal power plants, hydroelectric power stations, and nuclear power plants
Analytical Methods
The device utilizes a direct reading analysis method combined with the basic parameter method for accurate element analysis of raw materials.
Software and Remote Control
The device operates using remote control systems compatible with Windows-based PCs and Android-based mobile devices. Users can synchronize data across multiple platforms and access functions like data analysis, spectrum display, and report printing.
Power Supply and Charging
The device is powered by a rechargeable lithium battery that allows for up to 12 hours of continuous operation. It also features a hot-swappable function for uninterrupted use when replacing the battery.
Camera Functionality
The built-in 5-megapixel high-definition camera enables users to capture images of tested objects for easy management and documentation.
FAQ
Q: Can additional elements be added for analysis?
A: Yes, the device can analyze a wide range of elements between magnesium and uranium, with the capability to add further elements as needed.
Q: How long does the battery last on a single charge?
A: The rechargeable lithium battery provides sustainable operation for up to 12 hours on a full charge.
Q: Is the software compatible with both PCs and mobile devices?
A: Yes, the remote control software can be used on both Windows-based PCs and Android-based mobile devices for data synchronization and instrument operation.
Main Features
- Small, light, and easy to carry, the analyzer automatically powers on when installed with a battery.
- High-speed processing chip, advanced algorithm, and high-responsive software, resulting in even faster analysis, built-in 5-megapixel high-definition camera.
- High-performance X-ray Tube, Ultra-high Resolution Detector combined with Digital Multi-channel Processing Technology, yielding super-high detection resolution.
- Indicator alarm lights flash for safety purposes during measurement, green light is on while waiting time, red light is on while testing.
- Big Industrial resistive touch screen 5inch, superior to capacitor screen in back-light and clearer against sunlight in the field. At the same time, people don’t need to take off gloves when they are operating machines in some particular environment.
- HXRF-145JP utilizes anti-slip, abrasion resistance, and a streamlined design, which is light and easy to carry. It also integrates the new high-speed digital multi-channel technology, the new library grade base identification system, and the super-FP algorithm. These features allow it to measure elements faster, with higher accuracy and greater repeatability.
- Intelligent battery management exerts real-time monitoring of the residual capacity of the battery and backup battery through the MSBUS bus.
- Automatic switch to standby mode when not used and recovery after the machine is picked up, which saves power and extends working time; moreover, HXRF-145JP has a gravity sensing system that shuts down the instrument automatically when it accidentally falls, another safety consideration.
- HXRF-145JP adjusts the air pressure factor automatically based on the altitude it has detected. This function increases the excitation effect of light elements by 40% and that of rare earth elements by 30%.
- HXRF-145JP is supportive of a battery hot plug, hence battery can be replaced without powering off the machine.
- On HXRF-145JP, users can download the reports by test results and others (such as product description, origin of products and batch number).
- HXRF-145JP is built with double beam technology which can automatically sense whether there is a sample at the measurement window. This is also a safety and protection feature.
- HXRF-145JP can be configured and maintained remotely via the Internet.
- HXRF-145JP’s new algorithm optimizes the spectral resolution, so lower detection limits can be achieved, which are comparable with even large-scale lab instruments. IP65 protective design
- Data processing and enterprise resource planning (ERP) WIFI, wireless Bluetooth, and other methods are used for data transmission. Files can be sent by E-mail, Bluetooth synchronous transmission and software synchronous transmission.
- HXRF-145JP shows element symbols in English. With high precision, high testing speed, and comparable results to even that of laboratory equipment, HXRF-145JP displays alloy grade and elements percentage content (up to three decimals) and ppm content in an apparent way.
- One-touch operation, HXRF-145JP test lasts only a few seconds and identification of alloy grades takes only 1 or 2 seconds. This facilitates operation by non-technical users.
- Built-in GPS can collect and record the geographical information of the test location in real-time
- Automatic intelligent energy calibration on startup without manual initialization calibration
- Multi-level user management functions (multiple accounts can be created to ensure the corresponding user numbers, convenient management and data tracing)
Main application
Waste recycling and sorting
The recycling and reuse of waste metals, as well as the diverse types and
materials of alloys, are analyzed, tested, and sorted on site. To make quick
and reliable judgments for both buyers and sellers during transactions.
Quantitative analysis of metal components such as ferroalloys (stainless
steel, etc.), copper alloys, copper iron alloys, lead-tin alloys, hybrid
alloys, and on-site rapid material identification and sorting.
Application fields and safety, standards (power plants, machinery,
petrochemical, military etc.)
Alloy material identification (PMI) incoming material inspection; Inventory
material management; Reinspection of installation materials to prevent serious
safety accidents caused by mixing or using unqualified materials in industries
such as petrochemical construction, metal smelting, pressure vessels, power
plants, petrochemicals, fine chemicals, pharmaceuticals, casting, aerospace,
etc., ensuring the safety of process equipment materials. Adapt to industry
and international and domestic standards such as the American Society for
Testing and Materials (ASTM), Chinese National Standards (GB), UNS, Power
Industry Standards (DL), API, JIS, GMP, TSG, and Mechanical Industry Standards
(JB). Application in the coating thickness measurement industry: electric
power, hardware and building materials, automobiles, plumbing and bathroom,
etc.
Quality Control and Quality Assurance (QC/QA) and Effective Error
Prevention (PKKA YOKE)
In the metal processing and manufacturing industry, quality control and
quality assurance (QC/QA) and effective error prevention (PKKA YOKE) of
materials (raw materials), semi-finished products, and finished products are
essential. Mixing or using substandard materials will inevitably cause losses
to the enterprise. Various manufacturing industries ranging from small metal
material processing plants to large aircraft manufacturers.
Nondestructive testing (NDT)
NDT testing does not damage or affect the performance of the tested object,
does not harm the internal organization of the tested object, and there is no
damage during the entire testing process. The analysis software remotely
controls the system, and both Windows based PC and Android based mobile
devices can operate the instrument through the software to achieve data
synchronization across multiple platforms (instrument, PC, mobile, cloud). The
software has functions such as data analysis, spectrum display, report
printing, and the instrument client has the ability to send analysis reports
through email.
General application fields
- Nondestructive, rapid and accurate analysis of alloy elements and alloy grade identification on the site
- Metal identification /scrap metal sorting
- QA/QC management in metal production, processing, casting, etc
- Medicine and biological medicine
- Identification of positive materials, oil refining, and petrochemical industry
- Thermal power plant, hydroelectric power station, nuclear power plant
- Accurate element analysis of raw material and PMI identification to meet production needs and ensure the security of equipment and materials used in the process.
Technical parameters and specifications
HXRF-145JP Handheld X-ray fluorescence alloy composition analyzer
Detector| High-performance silicon drift SDD detection module
Excitation source| 45KV/200uA Silver Target End Window Integrated Micro X-ray
Tube and High Voltage Source
Element detection range
| 1. Elements between magnesium (Mg) and uranium (U) with atomic numbers of 12-92
2. Analyze the main elements in the alloy: can analyze Mg, Al, Si, P, S, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Se, Zr, Nb, Mo, Rh, Pd, Ag, Cd, Sn, Sb, Hf, Ta, W, Re, Pb, and Bi, total 30 elements (can be added further)
3. Plating mode: copper silver plating, copper tin plating, etc
Detection object| ****
solid
Analytical methods| ****
Direct reading analysis method+basic parameter method（FP）
Software
| Remote control systems, both Windows-based PC and Android-based mobile
devices, can operate instruments through software to achieve data
synchronization across multiple platforms (instrument, PC, mobile, cloud). The
software has functions such as data analysis, spectrum display, and report
printing, and the instrument client can send analysis reports through email;
Weight| ≤1.75KG（Including battery）
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Microcomputer display system
| 1. Semi-transparent and semi-anti-industrial customized touch screen ≥ 5 inches, standard configuration: 4G, built-in extended storage support 16G, capable of massive data storage.
2. Resolution 1080 * 720
Power supply
| 1. Rechargeable lithium battery, standard configuration 6800mAh, voltage: 7.2V; Sustainable work for up to 12 hours;
2. The instrument has a hot-swappable function, which delays power outages. Replacing the battery does not require shutting down, and the
battery comes with a battery-level display;
Charge mode
| 1. There is a charging interface on the side of the body;
2. Battery charging can be done in the vehicle; (Nonstandard configuration)
3. Universal adapter charging power supply;
Collimator, filter
| 1. Special radiation-resistant material collimator, inner diameter 3MM
2. No filter, saves switching time, and software deducts background interference
Front-end testing window| ****
≤ 9mm 5mm “waist” shaped window
Camera
| Equipped with a built-in 5-megapixel high-definition camera function, it can
take photos of the tested object for easy management
Test report sending method| ****
Email sending, Bluetooth synchronous transmission, software synchronous transmission
Data transmission method| ****
3G/4G, wired connection, WiFi, Bluetooth
Maintenance method| ****
Remote software upgrade and diagnosis, on-site maintenance, diagnosis
USER
| Multi-level user management function (can create multiple accounts, achieve corresponding person numbers, facilitate management and data traceability)
Protective cover
| The instrument is equipped with a protective cover, which has functions such as instrument calibration, radiation protection, and damage
prevention (not standard)
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Material sensing and instrument status prompt
| 1. The body has a material sensing function, which can intelligently identify whether there is a test object in front of it.
2. Intelligent status display light, which displays three working states through the intelligent status display light (red flashing indicates being detected, green flashing indicates there is no object to be tested in front, and green long light indicates that there is an object to be tested in
front)
Operating environment temperature and humidity| ****
humidity≤90%
-20℃ – +60℃
Safety
| *1. Instrument side measurement value ≤ 0.2 μ Sv/h (after deducting background)
Note: The supplier must provide a copy of the “Handheld X-ray Analyzer (Leakage) Report” issued by a nationally authorized legal metrology institution or a national-level testing center in the response document as evidence.
2. Multiple safety protection, no radiation testing;
1. The radiation level during work is much lower than international safety standards, and it has the function of sample-free aerial testing and automatic shutdown of X-ray tubes.
Annex
| Standard configuration:
1. The three defense military protective box has waterproof, dustproof, and shock-absorbing functions *1
2. Rechargeable lithium battery * 2
3. Universal battery charging adapter * 1
4. English manual *1
5. Calibration certificate *1
6. Standard calibration block *1
| Optional accessories: base-mounted test stand, protective cover
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