Danfoss FCP 106 VLT Drive Motor User Guide

Selection Guide | VLT® DriveMotor FCP 106 | 0.55 – 7.5 kW
VLT® DriveMotor FCP 106
delivers space-saving efficiency
to your choice of motor
User Guide

FCP 106 VLT Drive Motor

Built-in DC Choke
reduces THDi to less than 46%. This results in extended drive lifetime and minimized harmonic load of mains.

drives.danfoss.com

Full flexibility.

For full flexibility in motor choice, system design and energy efficiency, choose your own induction motor (IM) or permanent magnet motor (PM) and attach the standalone VLT® DriveMotor FCP 106.

Easy to install
Installation is simple due to the integrated cooling system and an individually adjustable motor adapter plate.
Alternatively, mount the VLT® DriveMotor FCP 106 close to the motor using the wall mount adapter plate.

Premium efficiency
Built-in features for smooth and efficient pump, fan and conveyor operation make this drive easy to integrate and commission for these dedicated applications.

Cost savings
The need for cabinets and long motor cables are eliminated enabling you to save costs however your system design looks.

VLT® DriveMotor FCP 106

Higher reliability, lower costs

The VLT® DriveMotor FCP 106 has many features that increase its lifetime and reliable operation while saving installation and maintenance costs.

Flexible installation
With integrated cooling and an individually adjustable motor adapter plate, you can simply choose your preferred motor type and easily attach the FCP 106 to make it a compact DriveMotor packaged solution.

Reliable operation
VLT® DriveMotor FCP 106 operates reliably in wet, dirty and corrosive environments due to the IP66/Type 4X Outdoor enclosure and PCB protection.
Drive lifetime is extended and harmonic load on the mains is minimized thanks to the built-in DC choke which reduces THDi to less than 46%.
Drive lifetime is further extended thanks to the sleep mode, which also helps save energy.

Automatic Motor Adaptation
The standalone VLT® DriveMotor FCP 106 provides customers with a high level of flexibility, as the drive automatically sets the optimal parameters for the attached motor, providing stable, energy-efficient operation.

Service friendly
The VLT® Memory Module MCM 101 facilitates helpful implementation of factory settings for OEM and machine builders, speeds up commissioning and simplifies drive updates. Simply use your PC to copy the drive settings from one VLT® Memory Module to another.

Insert VLT® Memory Module MCM 101 into the Memory Module Programmer for easy transfer of settings.

Maximize system efficiency with EC+

Optimize PM motor performance
To make it possible for users to benefit from the high motor efficiency on the same level or above EC technology, Danfoss has refined its VVC+ control algorithm and optimized it for permanent magnet motors. After entering the relevant motor data, the drive automatically optimizes the performance of the application.

Free choice of technology
The EC+ concept allows manufacturers to choose their preferred motor, fan/ pump from any supplier, as the same Danfoss VLT drive is equally efficient at controlling IM or PM motors.

By providing vendors with the freedom to choose the optimal combination of drive, motor and fan/ pump it is possible to achieve the best possible system efficiency. This is a clear advantage compared to integrated systems, where it often is not possible to optimize the individual components.

Easy maintenance
Component replacement as a result of wear and tear is not always possible without installing a complete new, integrated system. The EC+ concept answers this by making service and maintenance easier, as only the affected component needs to be repaired/replaced in the event of malfunction.

Downtime is therefore reduced to a minimum, as are maintenance costs due to the fact that the EC+ concept is based on standardized components, which can be shipped at short notice and installed with little effort.

You can read more about Danfoss EC+ by scanning QR code or clicking EC+ logo (iPaper only)

http://danfoss.ipapercms.dk/Drives/DD/Global/SalesPromotion
/Brochures/ProductBrochures/UK/ECplus/

Constant Torque
at 160% overload in industrial applications, e.g. conveyors

Industrial features

Built-in Smart Logic Controller
The Smart Logic Controller is a simple but clever way to keep your drive, motor and application working together without a PLC. The controller monitors a specified event. When an event occurs, the controller triggers a specified act and starts monitoring the next event, continuing for up to 20 steps before returning to step one.

Motor thermistor
If increased temperature monitoring of the motor is required, the motor thermistor can be monitored by connecting a the rmistor input to the drive. This secures that the motor temperature does not exceed the specified temperature rating.

AC brake
Instead of a brake resistor the drive can ramp down induction motors by absorbing the energy.

Control a mechanical brake via a signal
The drive can provide an output signal for an externally mounted mechanical brake.

Technical overview

• Control IM and PM motors with the same drive
• Mount directly onto, or nearby, the motor
• Motor sizes 0.55 – 7.5 kW
• Enclosure with IP66 / UL Type 4X Outdoor protection
• VLT® Motion Control Tool MCT 10 for easy setup
• Embedded fieldbus via RS485: Modbus RTU, BACnet, FC Protocol
• PROFIBUS DP V1 (optional)

Cost-reducing advantages

• Eliminate cabinets for the drive
• Save motor cable costs
• Energy-efficient operation
• Automatic Motor Adaptation

Fan features

With basic air handling unit functions, the VLT® DriveMotor FCP 106 ensures safe and low noise operation and increases equipment reliability.

Belt monitoring
Based on the speed/current the drive can detect situations where the motor has lost contact with the fan and raise an alarm.

Flying start
This protective feature prevents violent starts and wear and tear on the equipment. By detecting the speed and direction of a freely spinning fan the drive can catch it at the correct frequency.

Resonance monitoring
Using only a few keystrokes on the local control panel (accessory) or via VLT® Motion Control Tool MCT 10, the drive can be set to avoid frequency bands at which connected fans create resonances in the ventilation system. This reduces vibration, noise and equipment wear.

Fire override mode
This setting prevents the drive from stopping to protect itself and ensures that vital fan operation is maintained for as long as possible, regardless of control signals, warnings or alarms.

Stairwell pressurization
In the event of a fire, the FCP 106 can maintain a higher level of air pressure in stairwells than in other parts of the building. This helps ensure that fire escapes remain free of smoke.

Pump features

Sensorless Pump Control
The pump curve describes relations between frequency, flow, head and power. Measured or taken from the pump data sheet and loaded to drive, head or flow are controlled without using sensors. This saves costs for sensors and maintenance while increasing reliability.

Sleep mode
Sleep Mode keeps pump wear and power consumption to an absolute minimum. In low flow situations, the VLT® DriveMotor will ramp up the pump to boost the system pressure and then stop. Monitoring the pressure, the VLT® DriveMotor will restart when the pressure falls below the required level.

Flow compensation
A pressure sensor mounted close to the fan or pump provides a reference point that enables pressure to be kept constant at the discharge end of the system. The drive constantly adjusts the pressure reference to follow the system curve. This method both saves energy and reduces installation costs.

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Dry Run Detection
Dry Run Detection helps protect the pump from cavitation. The VLT® DriveMotor constantly evaluates the condition of the pump based on internal frequency/power measurements. In case of too low power consumption — indicating a no-or low-flow condition – the VLT® DriveMotor will stop the pump.

End of Curve
This feature detects pipe breakage and high leakages to protect the pump from cavitation damages and reduce water losses. End-of-Curve triggers an alarm, shuts off the pump and performs other programmed actions whenever the pump is found running at full speed without creating the desired pressure.

Check valve ramp
This feature protects the check valve and helps prevent water hammering. When the pump ramps to stop, Check Valve Ramp slows down the ramp and closes the check valve softly. When the check valve is closed, the final ramp brings the pump to a fast stop to prevent pump cavitation.

VLT® DriveMotor FCP 106

1. VLT® DriveMotor FCP 106 drive unit
2. Status LEDs for easy monitoring
3. Removable fan
4. LCP connector
5. Mains and Controls| 6. Motor plug
7. Motor terminal contacts
8. Motor connector gasket
9. Motor adapter plate
10. Motor (not included in delivery)
---|---

Check Valve Ramp

Connection examples

The numbers represent the terminals on the drive.

The diagram shows the terminals of the VLT® DriveMotor FCP 106.
Users can set the mode of the analog inputs 53 and 54.
The FCP 106 has an RS485 interface as standard.

The RS485 terminations are integrated in the drive (S801). The drive can be equipped with a PROFIBUS option if necessary. To switch from NPN to PNP logic for the digital signals, use parameter Group 5-*.

Electric data and dimensions

VLT® DriveMotor FCP 106

Mains Supply 3 x 380 – 480 VAC

Output current
Continuous (3 x 380-440 V) [A]| 1.7| 2.2| 3.0| 3.7| 5.3| 7.2| 9.0
Intermittent (3 x 380-440 V) [A]| 1.9| 2.7| 2.4| 3.5| 3.3| 4.8| 4.1| 5.9| 5.8| 8.5| 7.9| 11.5| 9.9
Continuous (3 x 441-480 V) [A]| 1.6| 2.1| 2.8| 3.4| 4.8| 6.3| 8.2
Intermittent (3 x 441-480 V) [A]| 1.8| 2.6| 2.3| 3.4| 3.1| 4.5| 3.7| 5.4| 5.3| 7.7| 6.9| 10.1| 9.0
Max. cable cross-section in terminals (mains, motor)[mm2/ AWG]| 4/10
Max. input current
Continuous (3 x 380-440 V) [A]| 1.3| 2.1| 2.4| 3.5| 4.7| 6.3| 8.3
Intermittent (3 x 380-440 V) [A]| 1.4| 2.0| 2.3| 2.6| 2.6| 3.7| 3.9| 4.6| 5.2| 7.0| 6.9| 9.6| 9.1
Continuous (3 x 441-480 V) [A]| 1.2| 1.8| 2.2| 2.9| 3.9| 5.3| 6.8
Intermittent (3 x 441-480 V) [A]| 1.3| 1.9| 2.0| 2.5| 2.4| 3.5| 3.2| 4.2| 4.3| 6.3| 5.8| 8.4| 7.5
Enclosure| IP66| MH3
---|---|---
| N5K5| N7K5| H7K5
| HO| NO| HO| NO| HO
Typical Shaft Output [kW]| 4.0| 5.5| 7.5
Typical Shaft Output [HP] at 460 V| 5.0| 7.5| 10
Output current
Continuous (3 x 380-440 V) [A]| 9.0| 12| 15.5
Intermittent (3 x 380-440 V) [A]| 14.4| 13.2| 19.2| 17.1| 23.3
Continuous (3 x 441-480 V) [A]| 8.2| 11| 14
Intermittent (3 x 441-480 V) [A]| 17.6| 12.1| 22.4| 15.4| 21
Max. cable cross-section in terminals (mains, motor) [mm2/ AWG]| 4/10
Max. input current
Continuous (3 x 380-440 V) [A]| 8.3| 11| 15
Intermittent (3 x 380-440 V) [A]| 12| 12| 17| 17| 23
Continuous (3 x 441-480 V) [A]| 6.8| 9.4| 13
Intermittent (3 x 441-480 V) [A]| 11| 10| 15| 14| 20

NO: Normal overload 110% for 60s
HO: High overload 160% for 60s

IEC standard motor frame sizes

PM
1500 rpm| PM
3000 rpm| IM
3000 rpm| IM
1500 rpm| Power| MH frame size| Length (A)| Width (B)| Height (C)
---|---|---|---|---|---|---|---|---
kW (HP)| mm (in)
71| NA| NA| NA| 0.55 (0.75)| MH1| 231 (9.1)| 162 (6.4)| 107 (4.2)
71| 71| 71| 80| 0.75 (1.0)
71| 71| 80| 90| 1.1 (1.5)
71| 71| 80| 90| 1.5 (2.0)
90| 71| 90| 100| 2.2 (3.0)| MH2| 277 (10.9)| 187 (7.4)| 113 (4.5)
90| 90| 90| 100| 3 (4.0)
90| 90| 100| 112| 4 (5.0)
112| 90| 112| 112| 5.5 (7.5)| MH3| 322 (12.7)| 21 (8.7)| 124 (4.8)
112| 112| 112| 132| 7.5 (10)

Ordering type code

VLT® DriveMotor FCP 106

[01-03] Product group

FCP| VLT® DriveMotor FCP 106
[04-06] Frequency converter series
106| VLT® DriveMotor
[07-10] Power size
NK55| 0.55 kW / 0.75 HP
NK75| 0.75 kW / 1.0 HP
N1K1| 1.1 kW / 1.5 HP
N1K5| 1.5 kW / 2.0 HP
N2K2| 2.2 kW / 3.0 HP
N3K0| 3.0 kW / 4.0 HP
N4K0| 4.0 kW / 5.0 HP
N5K5| 5.5 kW / 7.5 HP
N7K5| 7.5 kW / 10 HP
H7K5| 7.5 kW / 10 HP
[11-12] Mains voltage
T| Three phase
4| 380 – 480 V
[13-15] Enclosure
C66| IP66 – FCP 106
[16-17] RFI filter
H1| Integrated RFI filter C1
[18]    Fan
F| Cooling fan
[19-21] Software
SXX| Standard software
[22-23] Options
AX| No option
AO| PROFIBUS DP V1
[24]     Memory module
O| Memory module

Specifications

Mains supply (L1, L2, L3)

Supply voltage| 380 – 480 V ±10%
Supply frequency| 50/60 Hz
True Power Factor (λ)| ≥ 0.9 nominal at rated load
Displacement Power Factor (cos ф)| (>0.98)
Switching on input supply| Max. 2 times/min.
Output data (U, V, W)
Output voltage| 0 – 100% of supply
Output frequency| 0– 200 Hz (IM motor)
0 – 390 Hz (PM motor)
Switching on output| Unlimited
Ramp times| 0.01 – 3600 sec.
Digital inputs
Programmable digital inputs| 4
Logic| PNP or NPN
Voltage level| 0 – 24 V DC

Note: Two analog outputs can be programmed as digital outputs

Analog inputs

Number of analog inputs| 2
Modes| Voltage or current
Voltage level| 0 – 10 V
Current level| 0/4 – 20 mA (scalable)
Pulse inputs
Programmable pulse inputs| 2
Voltage level| 0 – 24 V DC (PNP positive logic)
Digital output
Programmable digital outputs| 2
Voltage level at digital output| 17 V
Analog output
Programmable analog outputs| 2
Current range| 0/4 – 20 mA
Relay outputs
Programmable relay outputs| 2
Fieldbus
Embedded via RS485| Modbus RTU BACnet
FC Protocol
Optional| PROFIBUS DP V1

Accessories

• VLT® Control Panel LCP 102
  (Graphical LCP only)
  Ordering number: 130B1107

• Remote Mounting Kit (LCP 102)
  3 m cable, panel mounting bracket, gasket and fastners
  Ordering number: 134B0564

• Local Operation Pad LOP
  Panel for start/stop and setting the reference
  Ordering number: 175N0128

• Potentiometer for cable gland
  Ordering number: 177N0011

• Motor Adapter Plate FCP 106
  MH1 – Ordering number: 134B0340
  MH2 – Ordering number: 134B0390
  MH3 – Ordering number: 134B0440

• Wall Mounting Plate FCP 106
  MH1 – Ordering number: 134B0341
  MH2 – Ordering number: 134B0391
  MH3 – Ordering number: 134B0441

• Crimp terminals for mounting FCP on motor
  Crimp terminals
  0.2 – 0.5 mm², 25 pcs.
  Ordering number: 134B0495
  Crimp terminals
  0.5 – 1.0 mm², 25 pcs.
  Ordering number: 134B0496
  Crimp terminals
  1.0 – 2.5 mm², 25 pcs.
  Ordering number: 134B0497
  Crimp terminals
  2.5 – 4.0 mm², 25 pcs.
  Ordering number: 134B0498
  Crimp terminals
  4.0 – 6.0 mm², 25 pcs.
  Ordering number: 134B0499

• VLT® Memory Module MCM 101
  Ordering number: 134B0791

• Memory Module Programmer
  Ordering number: 134B0792

Danfoss Drives

Danfoss Drives is a world leader in variable speed control of electric motors.
We aim to prove to you that a better tomorrow is driven by drives. It is as simple and as ambitious as that.

We offer you unparalleled competitive edge through quality, applicationoptimized products targeting your needs – and a comprehensive range of product lifecycle services.
You can rely on us to share your goals. Striving for the best possible performance in your applications is our focus. We achieve this by providing the innovative products and application know-how required to optimize efficiency, enhance usability, and reduce complexity.
From supplying individual drive components to planning and delivering complete drive systems; our experts are ready to support you all the way.

We draw on decades of experience within industries that include:

• Chemical
• Cranes and Hoists
• Food and Beverage
• HVAC
• Lifts and Escalators
• Marine and Offshore
• Material Handling
• Mining and Minerals
• Oil and Gas
• Packaging
• Pulp and Paper
• Refrigeration
• Water and Wastewater
• Wind

You will find it easy to do business with us. Online, and locally in more than 50 countries, our experts are never far away, reacting fast when you need them.
Since 1968, we have been pioneers in the drives business. In 2014, Vacon and Danfoss merged, forming one of the largest companies in the industry. Our AC drives can adapt to any motor technology and we supply products in a power range from 0.18 kW to 5.3 MW.

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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

DKDD.PB.701.B7.02
© Copyright Danfoss Drives | 2018.02
E therNet/IP™ and DeviceNet™ are trademarks of ODVA, Inc.

References

• Global AC drive manufacturer - Danfoss Drives | Danfoss

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