BelleFlamme 8K Series Gas Fireplace Installation Guide
- August 14, 2024
- BelleFlamme
Table of Contents
8K Series Gas Fireplace
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Specifications:
-
Models: 6KL-SJ, 6KL-LP-SJ, 6KL-TG, 6KL-LP-TG, 8KL-SJ,
8KL-LP-SJ, 8KL-TG, 8KL-LP-TG -
For use with gas type(s) indicated on the rating plate
-
Not convertible for use with other gases unless a certified kit
is used
Product Usage Instructions:
Safety Precautions:
– Do not attempt to light the appliance.
– Avoid touching any electrical switches or using phones in the
building if there is a gas-related issue.
– In case of a gas leak, leave the building immediately and contact
your gas supplier or fire department.
– Keep children away from hot glass areas to prevent
burns.
Installation Steps:
1. Installation Standard Work Checklist:
Refer to Section 2 of the manual for detailed instructions on
the installation checklist.
2. Getting Started:
A. Review design and installation considerations.
B. Follow guidelines for wall surfaces and TV placement.
C. Gather necessary tools and supplies.
D. Inspect the appliance and its components.
3. Framing and Clearances:
A. Check appliance weights and dimensions.
B. Refer to decorative barrier front dimension diagrams.
C. Ensure proper appliance location and clearances to
combustibles.
D. Construct the appliance chase as per instructions.
E. Provide adequate floor protection.
4. Termination Location and Vent Information:
A. Use approved pipes for venting.
B. Maintain minimum clearances for vent termination.
C. Follow vent terminal clearance guidelines.
D. Use elbows as necessary for venting.
E. Refer to vent diagrams for proper installation.
5. Vent Clearances and Framing:
Follow instructions provided in the manual for vent clearances
and framing requirements.
FAQ:
Q: Can this appliance be used with any type of gas?
A: This appliance is only suitable for use with the type(s) of
gas indicated on the rating plate and is not convertible without a
certified kit.
Q: What should I do in case of a gas leak?
A: If you suspect a gas leak, leave the building immediately,
contact your gas supplier or fire department, and follow their
instructions.
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Installation Manual
Installation and Appliance Setup
CAUTION! Risk of Fire! DO NOT store instruction manuals inside fireplace
cavity. High temperatures could cause a fire.
INSTALLER: Leave this manual with the appliance, not inside the appliance.
CONSUMER: Retain this manual for future reference. Do not store inside the
appliance.
NOTICE: DO NOT discard this manual!
Models:
6KL-SJ 6KL-LP-SJ 6KL-TG 6KL-LP-TG 8KL-SJ 8KL-LP-SJ 8KL-TG 8KL-LP-TG
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly
could result in serious injury, death, or property damage.
· DO NOT store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
· What to do if you smell gas
– DO NOT try to light any appliance.
– DO NOT touch any electrical switch. DO NOT use any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
– If you cannot reach your gas supplier, call the fire department.
· Installation and service must be performed by a qualified installer, service
agency, or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home
(USA only) or mobile home and must be installed in accordance with the
manufacturer’s instructions and the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280 in the United States, or the Standard for
Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s) of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a
certified kit is used.
DANGER HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is
provided with this appliance and must be installed for the protection of
children and other at-risk individuals.
Pour demander un exemplaire en français de ce Manuel, visitez www.heatnglo.com. Para obtener un ejemplar en Español de este Manual, visite www.heatnglo.com.
Decorative barrier front must be ordered separately at time of appliance purchase. See Section 3.B.
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
1
Safety Alert Key:
· DANGER! Indicates a hazardous situation which, if not avoided will result in
death or serious injury. · WARNING! Indicates a hazardous situation which, if
not avoided could result in death or serious injury. · CAUTION! Indicates a
hazardous situation which, if not avoided, could result in minor or moderate
injury. · NOTICE: Used to address practices not related to personal injury.
Note: The term “recommend” or “recommended” does not indicate a requirement.
It is a best practice suggested by Hearth & Home Technologies®.
Table of Contents
Installation Standard Work Checklist. . . . . . . . . . . . . . . . . . . . 3
1 Product Specific and Important Safety Information A. Appliance Certification
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 4 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . .
. . . . . . 4 E. Non-Combustible Materials Specification. . . . . . . . . . .
. . . 4 F. Combustible Materials Specification . . . . . . . . . . . . . . . .
. 4 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 4 H. California . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 4 I. Requirements for the Commonwealth of
Massachusetts. . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6 B.
Good Faith Wall Surface / TV Guidelines. . . . . . . . . . . . . . 7 C. Tools
and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 10 D.
Inspect Appliance and Components. . . . . . . . . . . . . . . . . 10
3 Framing and Clearances
A. Appliance Weights and Dimensions. . . . . . . . . . . . . . . . . 11 B.
Decorative Barrier Front Dimension Diagrams. . . . . . . . . 12
C. Appliance Location and Clearances to Combustibles . . . 18 D. Constructing
the Appliance Chase . . . . . . . . . . . . . . . . . . 26 E. Floor Protection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4 Termination Location and Vent Information
A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 28 B. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 28
C. Vent Terminal Clearances . . . . . . . . . . . . . . . . . . . . . . . . 30
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 31 E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 32
5 Vent Clearances and Framing
A. Vent Clearances to Combustibles . . . . . . . . . . . . . . . . . . 46 B.
Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 47 C.
Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 48 D. Install
Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 48
6 Appliance Preparation
A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .
49 B. Prepare For Heat Management . . . . . . . . . . . . . . . . . . . . 51
C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . 52 D.
Non-Combustible Material (Factory-Installed) . . . . . . . . . 52
7 Venting
A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . .
53 B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . .
. 55 C. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . .
. . 56 D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . .
. . 56 E. Vertical Termination Requirements. . . . . . . . . . . . . . . . . .
57 F. Horizontal Termination Requirements . . . . . . . . . . . . . . . 58
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 59 B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 61 C. Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 62 D. Service for Fan . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 62
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 63 B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 63 C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 63 D. High Altitude Installations . . . . . . . . . . . . .
. . . . . . . . . . . . 64 E. Air Shutter Setting . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 64 F. Service/Replace Appliance Gas Valve . .
. . . . . . . . . . . . . 65 G. Replace Pilot Shield . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 65
10 Finishing
A. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 66 B. Installing a Television . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 67 C. Mantel and Wall Projections. . . . . . . . . . . . . . . .
. . . . . . . 67 D. Hearth Extension . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 70 E. Decorative Barrier Front Dimensions for Finishing. .
. . . . 70
11 Appliance Setup
A. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 74 B.
Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74 C. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 74 D. Install the Burner Overlay. . . . . . . . . . . . . . . . . . . .
. . . . . 76 E. Install Burner Media/Embers . . . . . . . . . . . . . . . . .
. . . . . 77 F. Install the Log Assembly . . . . . . . . . . . . . . . . . . .
. . . . . . 78 G. IntelliFire Touch® Control System Setup . . . . . . . . . .
. . . 83 H. Fixed Glass Assembly Removal and Replacement . . . . . 83 I.
Install Decorative Barrier Front . . . . . . . . . . . . . . . . . . . . 83
12 Reference Materials
A. Approved Vent Components List . . . . . . . . . . . . . . . . . . . 84 B.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 85
= Contains updated information.
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Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this
installation manual. Customer:
Lot/Address:
Date Installed: Location of Fireplace: Installer:
Model (circle one): 6KL
8KL
6KL-LP 8KL-LP
Dealer/Distributor Phone # Serial #:
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could lead to a fire or explosion. Install ONLY components and accessories approved by Hearth & Home Technologies. Unapproved components and accessories could cause fireplace to overheat.
Appliance Install
Verified that the chase is insulated and sealed. (Pg. 26) Verified clearances
to combustibles. (Pg. 18-25) Fireplace is leveled and secured. (Pg. 52)
YES
IF NO, WHY?
Venting/Chimney Section 7 (Pg 53-58)
Venting configuration complies to vent diagrams. Venting installed, locked and
secured in place with proper clearance.
(May need to order separately.)
Firestops installed.
No insulation or foam materials in contact with venting or between
ceiling/wall shield firestops. Attic insulation shield installed.
Exterior wall/Roof flashing installed and sealed. Terminations installed and
sealed.
Electrical Section 8 (Pg 59-62) Unswitched power (110-120 VAC) provided to the appliance. Switch wires properly installed.
Gas Section 9 (Pg 63-65)
Proper appliance for fuel type. Was a conversion performed?
Leak check performed and inlet pressure verified. Verified proper air shutter
setting for installation type.
Finishing Section 10 (Pg 66-73)
Combustible materials not installed in non-combustible areas. Verified all
clearances meet installation manual requirements. Mantels and wall projections
comply with installation manual requirements. Removed finishing strips prior
to appliance start up, if installed.
Appliance Setup Section 11 (Pg 74-83) All packaging and protective materials
removed (inside & outside of appliance). Refractories, logs, media and embers
installed correctly. Glass assembly installed and secured.
Accessories installed properly.
Decorative barrier front properly installed.
(May need to order separately.) Manual bag and all of its contents are removed
from inside/under
the appliance and given to party responsible for use and operation. Started
appliance and verified no gas leaks exist.
Hearth & Home Technologies recommends the following: · Photographing the installation and copying this checklist for your file. · That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective action needed
Comments Communicated to party responsible ____ by __on ___
= Contains updated information.
(Builder / Gen. Contractor/) (Installer)
(Date)
2582-982 1/23
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
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1 Product Specific and Important Safety Information
A. Appliance Certification
MODELS: 6KL-SJ, 6KL-TG 6KL-LP-SJ, 6KL-LP-TG 8KL-SJ, 8KL-TG 8KL-LP-SJ, 8KL-LP-
TG
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Heater
STANDARD: CSA / ANSI Z21.88-2019 · CSA 2.33-2019
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters”
and applicable sections of “Gas Burning Heating Appliances for Manufactured
Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High
Altitudes”. Also Certified for Installation in a Bedroom or a Bedsitting Room.
NOTICE: This installation must conform with local codes. In the absence of
local codes you must comply with the National Fuel Gas Code, ANSI
Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and
approved as either supplemental room heat or as a decorative appliance. It
should not be factored as primary heat in residential heating calculations.
B. Glass Specifications
This appliance is equipped with ceramic glass. Replace glass only with ceramic
glass. Please contact your dealer for replacement glass.
C. BTU Specifications
Models
(U.S. or Canada)
6KL (NG)
(0-2000 ft)
6KL-LP (Propane)
(0-2000 ft)
8KL (NG)
(0-2000 ft)
8KL-LP (Propane)
(0-2000 ft)
Maximum Input BTU/h
35,000 34,000 40,000 40,000
Minimum Input BTU/h
18,000 18,000 20,000 22,000
Orifice Size (DMS)
33 #50
31 #49
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not
apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
· In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
· In CANADA: Input ratings are certified without a reduction of input rate for
elevations up to 4500 feet (1370 m) above sea level. Please consult provincial
and/ or local authorities having jurisdiction for installations at elevations
above 4500 feet (1370 m).
Check with your local gas utility to determine proper orifice size.
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are those consisting
entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or
any combination thereof.
Materials that are reported as passing ASTM E 136, Standard Test Method for
Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed paper, plant fibers,
plastics, or other material that can ignite and burn, whether flame proofed or
not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance
with local codes or, in the absence of local codes, with National Electric
Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
· A 110-120 VAC circuit for this product must be protected with ground-fault
circuit interrupter protection, in compliance with the applicable electrical
codes, when it is installed in locations such as in bathrooms or near sinks.
H. California
WARNING: This product and the fuels used to operate this product (liquid
propane or natural gas), and the products of combustion of such fuels, can
expose you to chemicals including benzene, which is known to the State of
California to cause cancer and reproductive harm. For more information go to:
www. P65Warnings.ca.gov.
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Note: The following requirements reference various Massachusetts and national
codes not contained in this document.
I. Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every
dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet above finished
grade in the area of the venting, including but not limited to decks and
porches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe that a hard
wired carbon monoxide detector with an alarm and battery back-up is installed
on the floor level where the gas equipment is to be installed. In addition,
the installing plumber or gas fitter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by the side
wall horizontal vented gas fueled equipment. It shall be the responsibility of
the property owner to secure the services of qualified licensed professionals
for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is
installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent
floor level. In the event that the requirements of this subdivision can not be
met at the time of completion of installation, the owner shall have a period
of thirty (30) days to comply with the above requirements; provided, however,
that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS
certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the
exterior of the building at a minimum height of eight (8) feet above grade
directly in line with the exhaust vent terminal for the horizontally vented
gas fueled heating appliance or equipment. The sign shall read, in print size
no less than one-half (1/2) in. in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR
OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas
fueled equipment shall not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and signage installed in
accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2) (a)1 through 4:
· The equipment listed in Chapter 10 entitled “Equipment Not Required To Be
Vented” in the most current edition of NFPA 54 as adopted by the Board; and
· Product Approved side wall horizontally vented gas fueled equipment
installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas
equipment provides a venting system design or venting system components with
the equipment, the instructions provided by the manufacturer for installation
of the equipment and the venting system shall include:
· Detailed instructions for the installation of the venting system design or
the venting system components; and
· A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas
fueled equipment does not provide the parts for venting the flue gases, but
identifies “special venting systems”, the following requirements shall be
satisfied by the manufacturer:
· The referenced “special venting system” instructions shall be included with
the appliance or equipment installation instructions; and
· The “special venting systems” shall be Product Approved by the Board, and
the instructions for that system shall include a parts list and detailed
installation instructions.
A copy of all installation instructions for all Product Approved side wall
horizontally vented gas fueled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts
requirements.
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
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2 Getting Started
A. Design and Installation Considerations
WARNING! Risk of Fire or Explosion! Read all instructions before starting the
installation. Direct vent gas appliances are designed to operate with all
combustion air siphoned from outside of the building and all exhaust gases
expelled to the outside. No additional outside air source is required.
Installation MUST comply with local, regional, state and national codes and
regulations. Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions, installation
inspection and permits. Before installing, determine the following: · Where
the appliance is to be installed. · The vent system configuration to be used.
· Gas supply piping requirements and space for access.
See Section 9 Gas Information. · Provisions for optional heat management
system. If
Passive Heat will be installed, consider location of discharge opening in
relation to venting and other construction materials. Refer to the
installation instructions included with the Passive Heat kit for details and
the appropriate sections in this manual in terms of clearances and framing
(Section 3), and finishing and mantels (Section 10). · Electrical wiring
requirements. · Framing and finishing details. · Whether optional
accessories–devices such as a fan, wall switch, or remote control–are desired.
See Section 12.B for approved accessories.
Installation and service of this appliance should be performed by qualified
personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI
certified professionals.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. For assistance or additional information,
consult a qualified service technician, service agency or your dealer.
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Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
B. Good Faith Wall Surface / TV Guidelines
NOTICE: Surface temperatures listed above are taken with a temperature
measuring probe as prescribed by the test standard used for appliance
certification. Temperatures on walls or mantels taken with an infrared
thermometer may yield increased temperatures of up to 30 °F (17 °C) or more
depending on the thermometer settings and material characteristics being
measured. Use appropriate finishing materials that are able to withstand these
conditions. For additional finishing guidelines, see Section 10. Surface
temperatures will vary due to factors such as ceiling height, room size,
finishing materials and installation configuration.
For All Decorative Fronts Except Portrait
TO CEILING
FIREPLACE OPENING
140 °F
140°F
145 °F
30 in.
150 °F
24 in.
18 in. 165 °F
12 in. 6 in.
MEASUREMENTS FROM TOP EDGE OF THE OPENING
APPLIANCE FRONT
Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance (All Fronts
Except Portrait)
Portrait Decorative Front
TO CEILING
Optional Passive Heat Kit Installed
TO CEILING
FIREPLACE OPENING
90 °F
90°F
95 °F
30 in.
100 °F
24 in.
18 in. 115 °F
12 in. 6 in.
MEASUREMENTS FROM TOP EDGE OF THE OPENING
APPLIANCE FRONT
Figure 2.3 Good Faith Wall Surface Temperatures Above Appliance With Passive
Heat Kit Installed
FIREPLACE OPENING
150°F 150 °F
175 °F
24 in.
18 in. 185 °F
12 in. 6 in.
MEASUREMENTS FROM TOP EDGE OF THE OPENING
Figure 2.2 Good Faith Wall Surface Temperatures Above Appliance (PORTRAIT
Decorative Front Installed)
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TV Wall Bracket
Good Faith Guidelines for TV Installaons Above Appliance (Passive Heat Not Installed)
TV on the wall
TV recessed into the wall
TV
Item Minimum Dimensions
A 3 inches
B
2 inches minimum to 3 inches maximum
C 20 inches
A
D Wall Bracket Depth + TV Thickness + 3 inches
B
Mantel
D
C
A B
C
Appliance
Appliance Opening
Appliance Opening
Appliance
Appliance Opening
Notes: 1. 2.
3. 4. 5.
These are good faith recommended clearances only and not a guarantee of
compliance with all TV manufacturers’ maximum allowable operang temperatures.
Since every home has unique air flow characteriscs and maximum allowable
operang temperatures can vary from manufacturer to manufacturer and from model
to model, actual TV temperatures should be validated at the me of each
installaon. TVs should not be used in situaons where the actual TV temperature
exceeds the manufacturers’ maximum allowable operang temperatures idenfied in
the TV’s technical specificaons. Contact the TV’s manufacturer directly if you
cannot locate this informaon or have quesons regarding the informaon. Mantel
height and depth must conform to mantel requirements specified in the
appliance installaon
manual.
“C” dimension taken from the top of the hood or appliance opening to the boom
of the TV.
Suggesons on how to further reduce TV temperatures: a. Increase “A” dimension.
b. Increase “C” dimension, however, increasing “B” dimension beyond maximum
recommended typically results in higher temperatures.
Figure 2.4 Good Faith TV Guidelines
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Good Faith Guidelines for TV Installations Above a Fireplace with Passive Heat
Option and an Optional Fan
NOTICE: A mantel is required when both the Passive Heat option and an optional
fan are installed. Life expectancy of the TV will be reduced if a mantel is
not present. A mantel is not required when the Passive Heat option is
installed and a fan is not present.
TV mounted flat
TV mounted at angle
PASSIVE HEAT DISCHARGE OPENING
TV Wall Bracket
Mantel – required when both Passive Heat and Optional Fan are present.
PASSIVE HEAT DISCHARGE OPENING
E
WIRE MESH*
E
ITEM MINIMUM DIMENSIONS
A 3 inches B 5-1/4 inch min. 6-1/4 inch max.
C 12 inches
A
B
C
D
F
Wall Bracket Depth + D TV Thickness + 3 inches
E 4 inches
F 12 inches Mantel – required when both Passive Heat and Optional Fan are
present.
B D
A CF
Appliance
Appliance Opening
Appliance
Appliance Opening
- Mesh screen required for front discharge or open top discharge passive heat installations with discharge opening of three inches or greater.
NOTE: The TV installation requirements are the same regardless of whether the Passive Heat kit is installed with a top discharge, side discharge, or open top discharge.
“A” Dimension taken from the front of TV to front of the mantel. “B” Dimension taken from the top of mantel to bottom of TV. “C” Dimension taken from the top of the appliance opening to the bottom of the TV. “D” Minimum mantel depth = Wall bracket thickness + TV thickness + 3 inches “E” Dimension taken from the top of TV to bottom of discharge opening. “F” Passive Heat kit is installed with no mantel and no fan. Dimension from appliance opening to bottom of TV.
Notes: 1. These are good faith recommended clearances only and not a guarantee of compliance with all TV manufacturers’ maximum
allowable operang temperatures. 2. Since every home has unique air flow characteriscs and maximum allowable operang temperatures can vary from manufacturer
to manufacturer and from model to model, actual TV temperatures should be validated at the me of each installaon. TVs should not be used in situaons where the actual TV temperature exceeds the manufacturers’ maximum allowable operang temperatures idenfied in the TV’s technical specificaons. Contact the TV’s manufacturer directly if you cannot locate this informaon or have quesons regarding the informaon. 3. Mantel height and depth must conform to mantel requirements specified in the appliance installaon manual.
4. Suggesons on how to further reduce TV temperatures: a. Increase “A” dimension. b. Increase “C” dimension, however, increasing “B” dimension beyond maximum recommended typically results in higher temperatures.
Figure 2.5 Good Faith Guidelines – Passive Heat Kit Installed
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
9
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Hand Tools
Tape measure
Level
Framing material
Manometer
Framing square
Voltmeter
Electric drill and bits (1/4 in., 1/8 in.)
Plumb line
Safety glasses/Gloves
Wrenches
Reciprocating saw
1/4 in. nut driver Elongated pressure taps
Hammer
Flathead screwdriver
Tin Snips
Non-corrosive leak check solution
1/2 – 3/4 in. length, #6 or #8 Self-drilling screws
Caulking material (300 ºF minimum continuous exposure rating)
D. Inspect Appliance and Components
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation.
DO NOT install damaged, incomplete or substitute components. Keep appliance
dry.
WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance
if any part has been under water. Call a qualified service technician to
inspect the appliance and to replace any part of the control system and/or gas
control which has been under water.
· Carefully remove the appliance and components from the packaging.
· The vent system components and decorative barrier fronts may be shipped in
separate packages.
· If packaged separately, the log set must be installed.
· Report to your dealer any parts damaged in shipment.
· This product is factory-equipped with an IntelliFire Touch® remote control,
which was paired to the appliance at the factory. This specific remote control
needs to remain with the contents of the manual bag. Do not install batteries
in the remote control until performing the final appliance setup and
checklist.
Hearth & Home Technologies disclaims any responsibility for, and the warranty
will be voided by, the following actions:
· Installation and use of any damaged appliance or vent system component.
· Modification of the appliance or vent system.
· Installation other than as instructed by Hearth & Home Technologies.
· Improper positioning of the logs/media (as applicable) or the glass
assembly.
· Installation and/or use of any component part not approved by Hearth & Home
Technologies.
10
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
3 Framing and Clearances
A. Appliance Weights and Dimensions
Dimensions are actual appliance dimensions. Use for reference only. For
framing dimensions and clearances refer to Section 5.
Appliance Weight Table
Model
Pounds Kilograms
6KL
179
81
8KL
209
95
P
U
HEAT MANAGEMENT SYSTEMS ACCESS
Q
ØT
V
S R
GAS ACCESS
ELECTRICAL ACCESS J
O
M
N
Appliance Dimensions Table – 6KL
Location A B C D E F G H
Inches 41
38-5/16 5-3/16 24-3/4 34-1/4 33-1/2 40-7/8
16
Millimeters 1041 973 132 629 870 851 1038 406
G
D
E
F
C
W B A
Location I J K L M N O P
Inches 2-1/8 8-1/2 26-7/8 41-3/4 2-1/16 8-1/2
39-13/16 28-3/8
Millimeters 54 216 683
1060 52 216 1011 721
Location Q R S T U V W X
X H
L
K(CL) I
Inches 14-3/16 11-3/16 21-7/16
6 1/2 8 1-1/8 6-3/8
Millimeters 360 284 545 152 13 203 29 162
Appliance Dimensions Table – 8KL
Location Inches Millimeters
Location Inches
A
48-1/16
1221
B
45-3/16
1148
C
5-3/16
132
D
26-11/16
678
E
41-1/4
1048
F
35-1/2
902
G
42-7/8
1089
H
15-3/4
400
I
2-1/8
J
8-1/2
K
28-7/8
L
44-1/8
M
2-1/16
N
8-5/16
O
41-13/16
P
35-3/8
Figure 3.1 Appliance Dimensions (6KL, 6KL-LP) , (8KL, 8KL-LP)
Millimeters 54 216 733 1121 52 211 1062 899
Location Q R S T U V W X
Inches 17-11/16 11-3/16 21-7/16
6 1/2 8 1-1/8 6-3/8
Millimeters 449 284 545 152 13 203 29 162
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
11
B. Decorative Barrier Front Dimension Diagrams
PORTRAIT DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
HI
TOP OF APPLIANCE OPENING
A B
F G
Barrier Mesh: Integral to Decorative Barrier Front
J
E
D
C
6KL PORTRAIT-6 8KL PORTRAIT-8
A
B
C
in. 35-9/16 28-15/16 39-5/16
mm
903
735
999
in. 42-9/16 30-15/16 46-5/16
mm
1081
786
1176
D 1-5/8
41 1-5/8
41
E 3-5/16
85 3-5/16
85
F 32-7/16
824 34-7/16
875
G 34-1/8
867 36-1/8
918
H Minimum Combustible Mantel Height
at 12 Inch Mantel Depth (No Passive Heat)
I
Minimum Combustible Mantel Height at 12 Inch Mantel Depth
with Passive Heat Installed
J
Bottom of Appliance to Top of Bottom Surround
in.
29
6KL PORTRAIT-6
mm
737
6
1-1/8
152
29
in.
29
8KL PORTRAIT-8
mm
737
6
1-1/8
152
29
Figure 3.2 Decorative Barrier Front Dimensions – PORTRAIT
12
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LOFT DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
H I
TOP OF APPLIANCE OPENING
A
B
Barrier Mesh: Integral to Decorative Barrier Front
G F
J
C
ED
6KL LOFT-6 8KL LOFT-8
A
B
C
D
in.
34-1/4
26
39-1/8
1-1/2
mm
870
660
994
38
in. 41-1/4
28
46-1/8
1-1/2
mm 1048
711
1172
38
E
F
G
4
32-7/16
33-15/16
101
824
862
4
34-7/16
35-15/16
101
875
913
H Minimum Combustible Mantel Height
at 12 Inch Mantel Depth (No Passive Heat)
in.
19
6KL LOFT-6
mm
483
in.
19
8KL LOFT-8
mm
483
Figure 3.3 Decorative Barrier Front Dimensions – LOFT
I Minimum Combustible Mantel Height
at 12 Inch Mantel Depth with Passive Heat Installed
6
152
6
152
J Bottom of Appliance to Top of Bottom Surround
1-1/8 29
1-1/8 29
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
13
FORGE DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
H I
TOP OF APPLIANCE OPENING
A B
Barrier Mesh: Integral to Decorative Barrier Front
G F
J E D
C
A
B
C
D
E
F
G
6KL FORGE-6 8KL FORGE-8
in. 33-9/16 26-5/16 39-5/16
1-5/8
3-5/8
32-7/16
34
mm
853
668
999
41
92
824
864
in. 40-9/16 28-5/16 46-5/16
1-5/8
3-5/8
34-7/16
36
mm 1030
719
1176
41
92
875
914
H Minimum Combustible Mantel Height
at 12 Inch Mantel Depth (No Passive Heat)
I
Minimum Combustible Mantel Height at 12 Inch Mantel Depth
with Passive Heat Installed
J
Bottom of Appliance to Top of Bottom Surround
in.
19
6KL FORGE-6
mm
483
6
1-1/8
152
29
in.
19
8KL FORGE-8
mm
483
6
1-1/8
152
29
Figure 3.4 Decorative Barrier Front Dimensions – FORGE
14
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
CHAPEL DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
H I
TOP OF APPLIANCE OPENING
B
G
A
F
Barrier Mesh: Integral to Decorative Barrier Front
J E
C
D
A
in. 35-13/16
6KL CHAPEL-6
mm
910
in. 42-13/16
8KL CHAPEL-8
mm
1087
B 23-7/8
606 25-3/4
654
C 39-5/16
999 46-5/16
1176
D 1-1/2
38 1-1/2
38
E 3-1/4
83 3-1/4
83
F 32-7/16
824 34-7/16
875
H Minimum Combustible Mantel Height
at 12 Inch Mantel Depth (No Passive Heat)
I
Minimum Combustible Mantel Height at 12 Inch Mantel Depth
with Passive Heat Installed
in.
19
6
6KL CHAPEL-6
mm
483
152
in.
19
6
8KL CHAPEL-8
mm
483
152
Figure 3.5 Decorative Barrier Front Dimensions – CHAPEL
G
33-15/16 862
35-15/16 913
J Bottom of Appliance to Top of
Bottom Surround
1-1/8 29
1-1/8 29
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15
FOLIO DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
H I
TOP OF APPLIANCE OPENING
Barrier Mesh: Integral to Decorative Barrier Front
B A
F G
E
J
D
C
6KL FOLIO-6 8KL FOLIO-8
A
B
C
D
E
F
G
in.
34-11/16 28-11/16
38
1-3/8
2-5/8
32
33-3/8
mm
881
729
965
35
67
813
848
in.
41-3/4
30-5/8
45-1/16
1-3/8
2-5/8
34
35-3/8
mm
1061
778
1145
35
67
864
899
H Minimum Combustible Mantel Height
at 12 Inch Mantel Depth (No Passive Heat)
in.
19
6KL FOLIO-6
mm
483
in.
19
8KL FOLIO-8
mm
483
Figure 3.6 Decorative Barrier Front Dimensions – FOLIO
I Minimum Combustible Mantel Height
at 12 Inch Mantel Depth with Passive Heat Installed
6
152
6
152
BottoJm of Appliance to Top of Bottom Surround
1-1/8
29
1-1/8
29
16
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
STUDIO DECORATIVE BARRIER FRONTS
IMPORTANT! This fireplace requires an installed decorative barrier front to
prevent direct contact with the hot viewing glass. DO NOT operate the
fireplace with the barrier removed. Decorative barrier front must be ordered
at time of fireplace purchase. If decorative barrier front is not present,
contact dealer. WARNING! Risk of Overheating! DO NOT install combustible or
non-combustible flooring or hearth material above top of bottom surround. Gap
between bottom of decorative front and top of bottom surround must be
maintained for proper air flow. Note: See Section 10 for hearth, mantel and
finishing requirements, including complete information for combustible and
non-combustible mantels.
BOTTOM OF COMBUSTIBLE MANTEL BOTTOM OF COMBUSTIBLE MANTEL PASSIVE HEAT
INSTALLED
HI
TOP OF APPLIANCE OPENING
G
B A
Barrier Mesh: Integral to Decorative Barrier Front J
C
F E
D
A
B
C
D
E
F
G
in. 35-13/16 28-5/16 39-5/16 1-9/16
3-5/16
32-7/16
34
6KL
STUDIO-6
mm
910
719
999
40
84
824
864
in. 42-13/16 30-5/16 46-5/16 1-9/16
3-5/16
34-7/16
36
8KL
STUDIO-8
mm
1087
770
1176
40
84
875
914
6KL STUDIO-6 8KL STUDIO-8
H Minimum Combustible Mantel Height at 12 Inch
Mantel Depth (No Passive Heat)
in.
19
mm
483
in.
19
mm
483
Figure 3.7 Decorative Barrier Front Dimensions – STUDIO
I Minimum Combustible Mantel Height at 12 Inch Mantel Depth
with Passive Heat Installed
6
152
6 152
J Bottom of Appliance
to Top of Bottom Surround
1-1/8 29
1-1/8 29
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17
C. Appliance Location and Clearances to Combustibles
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings
and for service access. Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draperies.
When selecting a location for the appliance it is important to consider the
required clearances to walls and allow sufficient clearance for heat
management systems venting. Refer to Figure 3.8 for Heat-Zone-Gas and Heat-
Out-Gas heat management systems.
Refer to Figures 3.13-3.15 for information regarding framing when the Passive
Heat Kit is installed. Install the Passive Heat Kit per the instructions
provided with the kit.
NOTICE: Illustrations reflect typical installations and are FOR DESIGN
PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual
installation may vary due to individual design preference.
NOTICE: Allow 18 inches minimum clearance on top of appliance for venting of
heat management system.
18 IN. MIN.
Figure 3.8 Clearance for Heat Management System
18
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Protected Outdoor Applications
WARNING! Risk of Overheating! Failure to follow instructions for outdoor
installation could result in appliance overheating and/or damage to appliance
and components.
This appliance is approved for use outdoors (outdoor rooms, patios, decks,
three season rooms, freestanding structures, etc.) when protected from direct
water impingement and when installed in accordance with the guidelines below.
· Overhang requirements must be applied to both the front and sides of the
fireplace finished opening.
· Follow all product installation instructions; required clearances must be
maintained with respect to the house wrap, wall, finishing material, and
mantels.
· If the fireplace will be in contact with salt water spray or pool chemicals,
then a fireplace model designed specifially for outdoor installation is
recommended to avoid oxidation.
· Changes in surface finish due to outdoor environment may occur.
· When installed in areas prone to blowing and drifting snow, it is
recommended that the covered area have screen sides.
· Follow all building codes, including those addressing fireplace penetration
of an exterior building envelope.
A = Bottom of appliance to floor B = Front of surround to end of overhang C =
Height of covered opening
ROOF EAVE OVERHANG
FORMULA MATRIX
A
B
C
0-6 in.
Same as height of Height of covered covered opening opening
6-12 in.
0.75 x height of Height of covered covered opening opening
Greater than 12 in. 0.5 of height of Height of covered covered opening opening
For Example:
If the opening height (C) is 8 ft., and the distance from the bottom of the
appliance to the floor is 12 in. (A), then the distance from the front of the
surround to the end of the overhang (B) must be 6 ft. (0.75 x 8).
EXAMPLE MATRIX
Minimum clearance examples for installing fireplace in covered area with two variables: 1. Bottom of the appliance to the floor 2. Front of the surround to the end of the overhang
A
0-6 in. 6-12 in. Greater than 12 in.
If height of If height of If height of
opening
opening
opening
is 8 ft
is 9 ft
is 10 ft
8 ft.
9 ft.
10 ft.
6 ft.
6-3/4 ft.
7-1/2 ft.
4 ft.
4-1/2 ft.
5 ft.
B C
DIRECT VENT GAS FIREPLACE
A
OUTDOOR FLOORING
Figure 3.9 Protected Outdoor Applications – Dimensions
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
19
A G
I A
D
B C
TOP VENT
ONE 900 ELBOW
B
ALCOVE INSTALLATION
E
Refer to Section 10 for mantel and wall projection information.
Consider the mantel or cabinet system to be installed and comply with the necessary
B
requirements for elevated hearth. Refer to
instructions included with cabinet system.
K
REAR VENT, HORIZONTAL TERMINATION,
TWO ELBOWS
BK
REAR VENT, NO ELBOWS
B
REAR VENT, ONE ELBOW
KB
F
J* D
D H
D
J* = When exterior wall is constructed from 2 x 4 material, a termination cap with effective length equal to the DVP-TRAP1 is required. See Figure 3.10.
A
IN.
51
6KL
mm
1295
IN.
55-7/8
8KL
mm
1419
B 42 1067 49 1245
C 72 1829 79 2007
D 56-5/8 1438 61-1/2
1562
E
See Section 10 Mantel
Projections
F
G
H
IN.
22
17-3/4
8
6KL
mm
559
451
203
IN.
22
19-3/4
10
8KL
mm
559
502
254
Figure 3.10 Appliance Locations
I
J*
K
1/2
80-1/8
13
For terminations
2035
through a 2 x 4 wall,
1/2
see Figure 3.11.
87
13
2210
20
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Top Vent DVP-TRAP1 Exception
For installations that are top vented and horizontally terminated with a 90
degree elbow directly off the appliance and minimum vent run, a termination
cap with effective length equal to the DVP-TRAP1 is REQUIRED. Interior and
exterior wall sheathing 1/2 inch thick and 2 X 4 exterior wall studs are also
assumed for this scenario.
4-1/2 IN.
EXTERIOR SHEATHING 1/2 IN. THICK
2 X 4 (3-1/2 IN.)
1/2 IN. MIN. CLEARANCE BACK OF APPLIANCE TO WALL SHEATHING
INTERIOR SHEATHING 1/2 IN. THICK
J* = 5 INCHES TO FRONT OF DVP-TRAP1 TERMINATION CAP
DVP90ST
5 IN. MIN
Figure 3.11 DVP-TRAP1 Exception (2 x 4 Construction)
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
21
MEASURE E FROM TOP OF
A
APPLIANCE OPENING OR
FROM TOP OF HOOD
B
C D
F
G
J
I
E H
Note: E and K will change if passive heat is installed.
A
Rough Opening (Vent Pipe)
- MINIMUM FRAMING DIMENSIONS
B
C**
D
E
F
Rough Opening (Height)
Rough Opening (Depth)
Rough Opening (Width)
Clearance to Room Ceiling
Combustible Floor
Inches
10
40-1/8 22
42
32
0
6KL
Millimeters
254
1019 559 1067
813
0
Inches
10
42-1/8 22
49
32
0
8KL
Millimeters
254
1070 559 1245
813
0
G***
H
Minimum Hearth Behind
Required
Appliance
0
1/2
0
13
0
1/2
0
13
- MINIMUM FRAMING DIMENSIONS
I
J
Sides of Appliance
Front of Appliance
Inches
1/2
36
6KL
Millimeters
13
914
Inches
1/2
36
8KL
Millimeters
13
914
- Adjust framing dimensions for interior chase sheathing (such as sheetrock). C** Add 12 inches for rear venting with one 90 degree elbow. G*** For installations with vinyl flooring, see Section 3.E.
Figure 3.12 Clearances to Combustibles
22
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Framing Dimensions- Passive Heat Front Discharge (PH-MR) Front Discharge: Air conveyed into the room through one front discharge slot.
C
CHASE DETAIL
A B
1-1/2 IN. (2 X 4 FRAMING)
0-3 IN. 2 IN. MIN.
1/2 IN. X 1/2 IN. WIRE MESH**
ROOM CEILING
CHASE CEILING REQUIRED WITHIN 3 IN. OF TOP OF OPENING
WIRE MESH**
TV = PASSIVE HEAT DISCHARGE OPENING
= CHASE CEILING ZONE
WARNING! Risk of Fire! Wire mesh required on bottom of discharge opening (Dimension A) when finished discharge opening is greater than 3 inches. Secure mesh to top of framing.
E
D
FRONT DISCHARGE MINIMUM FRAMING DIMENSIONS
A
TRIM KIT*
NO TRIM
B
C
D
E
INSTALLED
KIT**
Required Height of Discharge Opening
Height of Discharge Opening
Clearance to Top of
Discharge Opening
Width of Discharge Opening
Clearance to Top of Discharge
Opening From Bottom of Appliance
Clearance to Bottom of Discharge
Opening from Bottom of Appliance
Inches 6KL
millimeters
3-1/2 89
2
41
36-1/2
78
51
1041
927
1981
76 1930
Inches
8KL millimeters
3-1/2 89
2
43
42-1/2
80
51
1092
1080
2032
78 1981
- Measurement for Trim Kit = 3-1/2 in. + Additional Finishing Material Thickness. ** Measurement without Trim Kit = 2 in. + Additional Finishing Material Thickness. If finished discharge opening height
is greater than 3 inches, wire mesh is required.
Figure 3.13 Passive Heat Front Discharge Framing Dimensions With and Without a Trim Kit
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
23
Framing Dimensions – Passive Heat Side Discharge (PH-MR)
Side Discharge: Air conveyed into the room through two discharge registers,
one on each side of appliance.
WARNING! Risk of Fire! DO NOT place combustible objects or combustible
materials in non-combustible zone. Appliance and combustible materials will
overheat.
CHASE DETAIL
1-1/2 IN. (2 X 4 FRAMING) CHASE CEILING ZONE
0-3 IN.
ROOM CEILING
CHASE CEILING REQUIRED WITHIN 3 IN.
B
OF TOP OF OPENING DISCHARGE OPENING
= PASSIVE HEAT DISCHARGE OPENING
= CHASE CEILING ZONE
E
A
D
C
APPLIANCE MAY BE INSTALLED OFF OF FLOOR
SIDE DISCHARGE FRAMING DIMENSIONS
A
B
C
D
Height of Width of Discharge Discharge Opening Opening
Minimum Clearance to Discharge Opening From Bottom of Appliance
Minimum Clearance to Ceiling from
Bottom of Appliance
E
Minimum Clearance to Combustible
Materials
Inches 12-1/4
8-3/4
6KL
8KL
millimeters 311
222
68-1/4 1734
83-1/2
18
2121
457
Figure 3.14 Passive Heat Side Discharge Framing Dimensions
24
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Framing Dimensions – Passive Heat Open Top Discharge (PH-MR) Open Top
Discharge: Both sides and the top are open allowing air to be conveyed into
the room.
WARNING! Risk of Fire! Mesh screen required on bottom of discharge opening
when discharge opening is greater than 3 inches. Secure mesh to top of
framing.
C A
B
OPEN TOP DISCHARGE MINIMUM FRAMING DIMENSIONS
A*
B
C
Height of Discharge Opening
Clearance to Discharge Opening
Width of Discharge Opening
Inches
2
6KL
millimeters
51
41 1041
36-1/2 927
Inches
2
8KL
millimeters
51
41 1041
42-1/2 1080
- Mesh screen required for front discharge or open top discharge passive heat installations with discharge
opening of 3 inches or greater.
Figure 3.15 Passive Heat Minimum Framing Dimensions Open Top Discharge
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
25
D. Constructing the Appliance Chase
NOTICE: Install appliance on hard metal or wood surfaces extending full width
and depth. DO NOT install directly on carpeting, vinyl, or any combustible
material other than wood. WARNING! Risk of Fire! Maintain specified air space
clearances to appliance and vent pipe: · Insulation and other materials must
be secured to prevent
accidental contact. · The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and making contact with
fireplace or chimney. · Failure to maintain airspace may cause overheating and
a fire.
A chase is a vertical box-like structure built to enclose the gas appliance
and/or its vent system. In cooler climates the vent should be enclosed inside
the chase. NOTICE: Treatment of ceiling firestops and wall shield firestops
and construction of the chase may vary with the type of building. These
instructions are not substitutes for the requirements of local building codes.
Therefore, you MUST check local building codes to determine the requirements
to these steps.
NOTICE: Where required by code, install only sprinkler heads with a sprinkler
activation temperature classified as Extra High. · Sprinklers inside of chase:
Keep sprinkler head away
from vent and chimney. · Heat Management applications: Maintain 36 inches of
clearance to openings from which heat is discharged such as convection slots,
passive heat registers, heat zone registers, etc. Refer to Section 6.B for
Heat Management options allowed for this appliance.
Chases should be constructed and insulated in the same manner as the thermal
envelope of the home based on the code requirements for that climate zone to
prevent air leakage and draft problems. The chase is an extension of the
building thermal envelope.
To further prevent drafts and air leakage, the wall shield and ceiling
firestops should be sealed with caulk with a minimum of 300 ºF continuous
exposure rating to seal gaps. Gas line holes and other openings should be
sealed with caulk with a minimum of 300 ºF continuous exposure rating or
stuffed with unfaced insulation. If the appliance is being installed on a
cement surface, a layer of plywood may be placed underneath to prevent
conducting cold up into the room.
Minimum height requirements for an exterior chase on a topvented appliance are
shown in Figure 3.16. Reference Figure 4.5 for additional clearances.
A B*
3 IN. MIN.
- NOTE: If overhang is less than 2 inches, clearance from top of termination cap to bottom of overhang may be 0 inches. A – Measured from back of vent cap to end of overhang B – Measured from bottom of overhang to top of termination cap Vinyl Siding Shield (TRAP-VSS) Information TRAP-VSS required if overhang (A) is greater than 3 inches but less than 5 inches and B dimension is less than 18 inches. TRAP-VSS recommended if either of the below is true: – Overhang (A) is less than 5 inches (to combat water infiltration) – A vinyl overhang is present
Figure 3.16 Exterior Chase – Minimum Height Requirements
26
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
E. Floor Protection
Vinyl Flooring
Vinyl flooring is sensitive to heat. To avoid damage to the vinyl flooring, a
12 inch minimum x 12 inch minimum hearth is recommended when using vinyl
flooring up to the wall. See Figure 3.17. If no hearth is used, it is
recommended to provide a minimum of 30 inches of clearance in front of the
appliance to the vinyl flooring OR the bottom of the appliance should be
raised a minimum of 24 inches off of the floor to allow the vinyl flooring to
be installed up to the wall.
NOTICE: Clearances that do not meet the minimum guidelines could result in
damage or buckling to the vinyl flooring and is done at the installer’s risk.
Hearth and Home Technologies does not recommend adhesive based vinyl flooring
products due to thermal expansion during operation. Floating style flooring
can be used, but will reach temperatures up to 110 °F (based on ambient
temperature of 70 °F). Consult the manufacturer’s flooring specifications to
ensure compatibility.
· Combustible flooring may be located in front of the appliance. There are
exceptions in regards to vinyl and/or adhesive flooring for these models as
noted in Figure 3.17.
WARNING! Risk of Overheating! DO NOT install combustible or non-combustible
flooring or hearth material above top of bottom surround. Air flow must be
maintained. · Flooring and hearth material is allowed up to, but not
above, the top of the bottom surround in order to allow for proper air flow
from appliance. See Figure 3.18. · The base of the fireplace may sit on a
combustible surface.
FRONT VIEW DETAIL A
AVPINPYLLIA1N2CINE.WMIDINT.H
12 MIN.
IN.
MIN.
Figure 3.17 Vinyl Flooring Recommendations
FLOORING OR HEARTH MATERIAL NOT ALLOWED ABOVE TOP OF BOTTOM SURROUND
AIR FLOW
Flooring & Hearth Material (1-1/8 IN. MAX.)
FLOORING OR HEARTH MATERIAL ALLOWED UP TO TOP OF BOTTOM SURROUND See Detail A
Front View Figure 3.18 Flooring & Hearth Material Allowed
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
27
4 Termination Location and Vent Information
A. Approved Pipe
WARNING! Risk of Fire, Delayed Ignition or Asphyxiation. This appliance
requires a separate vent. DO NOT vent to a pipe serving any other appliance.
This appliance is only approved for use with Hearth & Home Technologies DVP or
SLP venting systems. Refer to Vent Components document included in manual bag
for vent component information and dimensions. Only use listed decorative
termination caps/shrouds with Hearth & Home Technologies approved venting
systems. DO NOT mix pipe, fittings or joining methods from different
manufacturers. The pipe is tested to be run inside an enclosed wall. There is
no requirement for inspection openings at each joint within the wall.
B. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as specified. · DO NOT pack
air space with insulation or other
materials. Failure to keep insulation or other materials away from vent pipe
could cause overheating and fire.
HORIZONTAL OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST DISCHARGE
OPENING
VERTICAL WALL
X 12
ROOF PITCH IS X/ 12
H (MIN.) – MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
A 6 in. (minimum) up to 20 in.
152 mm/508 mm
20 in. and over
B 18 in. minimum
457 mm
0 in. minimum
Wood or Fuel Oil Termination Cap
B
A
*Gas Termination
Cap
- If two gas terminations are present, they may be level (B = 0 inches) provided A is a minimum of 6 inches.
Figure 4.2 Staggered Termination Caps
CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffic areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer. · Local codes or regulations may require different
clearances. · Hearth & Home Technologies assumes no responsibility
for the improper performance of the appliance when the venting system does not meet these requirements. · Vinyl protection kits are suggested for use with vinyl siding. · Measure horizontal and vertical termination cap clearances as noted in Figure 4.3 and 4.4.
Roof Pitch
H (Min.) Ft
Flat to 6/12…………………………………………………..1.0*
Over 6/12 to 7/12………………………………………….1.25*
Over 7/12 to 8/12………………………………………….1.5*
Over 8/12 to 9/12………………………………………….2.0*
Over 9/12 to 10/12………………………………………..2.5*
Over 10/12 to 11/12 ………………………………………3.25
Over 11/12 to 12/12 ………………………………………4.0
Over 12/12 to 14/12………………………………………5.0
Over 14/12 to 16/12………………………………………6.0
Over 16/12 to 18/12………………………………………7.0
Over 18/12 to 20/12………………………………………7.5
Over 20/12 to 21/12………………………………………8.0
- H minimum may vary depending on regional snowfall. Refer to local codes.
Figure 4.1 Minimum Height From Roof to Lowest
Discharge Opening
28
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
B. Vent Termination Minimum Clearances (continued)
H=Measure Horizontal Distances from H V=Measure Vertical Distances from V
Figure 4.3
V
V
C=L6EAINR. ANCE
H H H
OVERHANG
V
V H
C
WALL
E
C and E dimensions are defined in Figure 4.5.
Figure 4.4 Measure Horizontal and Vertical Termination Clearance to Trapezoid
Portion of Cap
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
29
C. Vent Terminal Clearances
= AREA WHERE TERMINAL IS NOT PERMITTED
C
V JB V
B DV
X = AIR SUPPLY INLET
F
V = VENT TERMINAL
V
B
V A
H or i
XV
E
G
H
M V
VHV
V
A
V
L
V
K Electrical K
Service
V
C
V
U.S.A. Installations: In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. Canadian Installations: In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
U.S.A.
CANADA
A Clearance above grade,veranda, porch, deck, balcony or roof.
12 in. (305 mm) 12 in. (305 mm)
B Clearance to window or door that may be opened, or to permanently closed window
clearance below unventilated soffit
With TRAP-VSS: 14 in. (356 mm)
9 in. min. (229 mm min.)
18 in. (457 mm)
12 in. min. (305 mm min.)
18 in. (457 mm)
C clearance below ventilated soffit
With TRAP-VSS: 14 in. (356 mm) 18 in. (457 mm) 18 in. (457 mm)
clearance below any vinyl soffits and electrical service
With TRAP-VSS: 26 in. (660 mm) 30 in. (762 mm) 30 in. (762 mm)
D clearance to outside corner
6 in. (152 mm)
6 in. (152 mm)
E clearance to inside corner F clearance to each side of center line extended above gas meter/regulator assembly G clearance to gas service regulator vent outlet
6 in. (152 mm)
6 in. (152 mm)
Clearance in accordance with local installation codes and the requirements of the gas supplier.
3 ft (914 mm) within a height 15 ft (4.5 m) above the meter/regula-
tor assembly
3 ft (914 mm)
3 ft (914 mm)
H
clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance termination (mechanical or non-mechanical)
9 in. min. (229 mm min.)
12 in. min. (305 mm min.)
clearance to a mechanical (powered) air supply inlet I (All mechanical air
intakes within 10 feet of a horizontal termination cap must be a minimum 3 ft
(914 mm)
of 3 feet below termination.)
6 ft (1.8 m)
On public property: clearance above paved sidewalk or a paved driveway.
7 ft (2.1 m)
7 ft (2.1 m)**
J **(A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.)
clearance from sides of electrical service K
Location of the vent termination must not interfere with access to the
electrical service.
6 in. (152 mm) 6 in. (152 mm)
clearance above electrical service L
Location of the vent termination must not interfere with access to the
electrical service.
12 in. (305 mm)
clearance under veranda, porch, deck, balcony or overhang *(Permitted only if veranda, porch, deck, or balcony is With TRAP-VSS: 14 in. (356 mm) M fully open on a minimum of two sides beneath the floor.)
18 in. (457 mm)
vinyl or composite overhang
42 in. (1067 mm)
12 in. (305 mm)
18 in. (457 mm) 42 in. (1067 mm)
Figure 4.5 Minimum Clearances for Termination
30
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
D. Use of Elbows
Diagonal runs have both vertical and horizontal vent aspects when calculating
the effects. Use the rise for the vertical aspect and the run for the
horizontal aspect. See Figure 4.6.
Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of
diagonal is equal to 8-1/2 inch (216 mm) horizontal run and 8-1/2 inch (216
mm) vertical run. A length of straight pipe is allowed between two 45º elbows.
See Figure 4.6.
Figure 4.7 shows the vertical and horizontal offsets for DVP or SLP elbows.
RISE
VERTICAL
EFLFEENCGTITVHE RUN
Y
X
Vent Type DVP SLP
Inches 6-5/8 5-1/4
X Millimeters
168 133
Inches 16-1/2 11-3/8
Y Millimeters
419 289
X
HORIZONTAL
SLP Pipe
SLP4 SLP6 SLP12 SLP24 SLP36 SLP48 SLP6A SLP12A
Effective Length
Inches Millimeters
4
102
6
152
12
305
24
610
36
914
48
1219
3 to 6 76 to 152
3 to 12 76 to 305
Rise/Run
Inches Millimeters
2-3/4
70
4-1/4
108
8-1/2
216
17
432
25-1/2
648
34
864
2-1/8-4-1/4 54-108
2-1/8-8-1/2 54-216
DVP Pipe
DVP4 DVP6 DVP12 DVP24 DVP36 DVP48 DVP6A DVP12A
Effective Length
Inches Millimeters
4
102
6
152
12
305
24
610
36
914
48
1219
3 to 6 76 to 152
3 to 12 76 to 305
Rise/Run
Inches
Millimeters
2-3/4
70
4-1/4
108
8-1/2
216
17
432
25-1/2
648
34
864
2-1/8-4-1/4 54-108
2-1/8-8-1/2 54-216
X
Vent Type
DVP SLP
Inches 16-1/4 11-1/4
X Millimeters 413 286
Figure 4.7 Vertical and Horizontal Offset for DVP and SLP Elbows
Figure 4.6
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
31
E. Vent Diagrams
General Rules:
· When penetrating a combustible wall, a wall shield firestop must be
installed.
· When penetrating a combustible ceiling, a ceiling firestop must be
installed.
· Horizontal runs of vent do not require vertical rise; horizontal runs may be
level.
· It is recommended that the horizontal termination cap have a 1/4 inch
downward slant to allow any moisture in cap to be released. See Figure 4.8.
If venting configuration differs from the vent diagrams on the following pages
(Figure 4.11-4.26), these rules also apply:
· SUBTRACT 3 ft from the total H measurement for each 90º elbow installed
horizontally.
· SUBTRACT 1-1/2 ft from the total H measurement for each 45º elbow installed
horizontally.
· A maximum of three 90º elbows (or six 45º elbows) may be used in any vent
configuration. Some elbows may be installed horizontally. See Figure 4.18.
· Elbows may be placed back to back anywhere in the system.
· Any 90º elbow may be replaced with two back to
back 45º elbows.
· 2 x 45° elbow jog directly off the top of the fireplace is allowed but has
no V or H value, is permitted when reducing to SLP pipe, and DOES NOT count
towards total elbow count.
WARNING
Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles
between ceiling firestops. · ALWAYS maintain specified clearances around
venting and firestop systems. · Install wall shield and ceiling firestops as
speci-
fied. Failure to keep insulation or other material away from vent pipe may
cause fire.
WARNING
Fire Risk. · When using DVP-HRC-SS and DVP-HRC-ZC-
SS termination caps on top vented fireplaces, a 6 inch minimum vertical vent
section is required before installing first elbow.
Note: The 6KL / 8KL series models can adapt to SLP series vent pipe, if
desired.
A DVP-2SL adapter and a minimum 48 inch vertical section of SLP series vent
pipe must be used. A DVP-SLP24 adapter may also be used with a 24 inch
vertical section of SLP series vent pipe. After the 48 inch vertical section,
the venting table rules must be followed. The first 48 inch vertical section
is NOT counted as part of the vertical components in the table. It is still
counted as part of the overall maximum run. All venting table rules for the
vent run must still be followed.
6KL Example: DVP pipe 1 ft. min. vertical = 5 ft. max. horizontal
SLP pipe 5 ft. min. vertical = 5 ft. max. horizontal
8KL Example: DVP pipe 1 ft. min. vertical = 4 ft. max. horizontal
SLP pipe 5 ft. min. vertical = 4 ft. max. horizontal
1/4 in. max. (6 mm)
Figure 4.8
32
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Measuring Standards: Vertical and horizontal measurements listed in the vent
diagrams and clearances for termination were made using the following
standards: · Pipe measurements are shown using the effective length
of pipe. See Vent Components document, included in manual bag assembly, for
information on effective length of pipe components. · Horizontal terminations
are measured to the outside mounting surface (flange of termination cap). See
Figure 4.9. · Vertical terminations are measured to top of last section of
pipe. See Figure 4.10. · Horizontal pipe installed level with no rise.
MEASURE TO SHADED SURFACE (OUTSIDE MOUNTING SURFACE) Figure 4.9 Measure to
Outside Mounting Surface
Figure 4.10 Measure to Top of Last Section of Pipe
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
33
Top Vent – Horizontal Termination
One Elbow
Note: For corner installations: A 6 inch (152 mm) section of straight pipe may
need to be attached to the appliance before a 90º elbow, to allow the vent
pipe to clear the top standoffs.
WARNING! Risk of Fire! Elbow heat shield required
when must
bVe1m=a2intfat.inoerdl.esSse.e
Clearances to Section 5.A.
combustibles
6KL MODELS
V1 Minimum
H1 Maximum
Elbow only
2 ft
610 mm
.5 ft. 152 mm 2.5 ft. 762 mm
1 ft.
305 mm
5 ft.
1.5 m
2 ft.
610 mm
10 ft.
3.1 m
3 ft.
914 mm
16 ft.
4.9 m
4 ft.
1.2 m
20 ft.
6.1 m
V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 20 ft. (6.1 m) Maximum
8KL MODELS
V1 Minimum
H1 Maximum
Elbow Only
2 ft
610 mm
.5 ft. 152 mm 2.5 ft. 762 mm
1 ft.
305 mm
4 ft.
1.2 m
2 ft.
610 mm
8 ft.
2.4 m
3 ft.
914 mm
12 ft.
3.7 m
4 ft.
1.2 m
16 ft.
4.9 m
5 ft.
1.5 m
20 ft.
6.1 m
V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 20 ft. (6.1 m) Maximum
V1 H1
Figure 4.11 34
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Top Vent – Horizontal Termination – (continued) Two Elbows
WARNING! Risk of Fire! Elbow heat shield required
mwhuesnt bVe1
= 2 ft. or less. maintained. See
Clearances to Section 5.A.
combustibles
6KL
V1 Minimum
Elbow only
.5 ft. 152 mm
1 ft. 305 mm
2 ft. 610 mm
3 ft. 914 mm
4 ft.
1.2 m
5 ft.
1.5 m
H1 + H2 Maximum
Not allowed
1 ft. 305 mm
3 ft. 914 mm
8 ft.
2.4 m
12 ft.
3.7 m
16 ft.
4.9 m
20 ft.
6.1 m
V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.1 m) Maximum
8KL
V1 Minimum
Elbow only
.5 ft. 152 mm
1 ft. 305 mm
2 ft. 610 mm
3 ft. 914 mm
4 ft.
1.2 m
5 ft.
1.5 m
5.5 ft.
1.7
H1 + H2 Maximum
Not allowed
1 ft. 305 mm
3 ft. 914 mm
6 ft.
1.8 m
10 ft.
3.1 m
14 ft.
4.3 m
18 ft.
5.5 m
20 ft.
6.1 m
V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.1 m) Maximum
H2
V1
H1
INSTALLED HORIZONTALLY
Figure 4.12
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
35
Top Vent – Horizontal Termination
Three Elbows
WARNING! Risk of Fire! Elbow heat shield required
when must
bVe 1
= 2 ft. or less. maintained. See
Clearances to Section 5.A.
combustibles
H2
V2
Note: For corner installations: A 6 in. (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.
H1
V1
6KL
V1 Min. Elbow only 6 in. 152 mm 1 ft. 305 mm
H1 Max.
2 ft.
610 mm
2.5 ft. 762 mm
5 ft.
1.5 m
V2 Min.
0 in.
0 mm
6 in.
152 mm
1 ft.
305 mm
H2 Max.
2 ft.
610 mm
2.5 ft.
762 mm
5 ft.
1.5 m
2 ft. 610 mm 10 ft.
3.1 m
2 ft.
610 mm
10 ft.
3.1 m
3 ft. 914 mm 16 ft.*
4.9 m
3 ft.
914 mm
16 ft.*
3.9 m
4 ft.
1.2 m
20 ft.*
6.1 m
4 ft.
1.2 m
20 ft.*
6.1 m
*H1 + H2 = 20 ft. (6.1 m) Maximum
V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
8KL
V1 Min. Elbow only 6 in. 152 mm 1 ft. 305 mm
H1 Max.
2 ft.
610 mm
2.5 ft. 762 mm
4 ft.
1.2 m
V2 Min.
0 in.
0 mm
6 in.
152 mm
1 ft.
305 mm
H2 Max.
2 ft.
610 mm
2.5 ft.
762 mm
4 ft.
1.2 m
2 ft. 610 mm 8 ft.
2.4 m
2 ft.
610 mm
8 ft.
2.4 m
3 ft. 914 mm 12 ft.
3.7 m
3 ft.
914 mm
12 ft.
3.7 m
4 ft.
1.2 m
16 ft.
4.9 m
4 ft.
1.2 m
16 ft.
4.9 m
5 ft.
1.5 m
20 ft.
6.1 m
5 ft.
1.5 m
20 ft.*
6.1 m
*H1 + H2 = 20 ft. (6.1 m) Maximum
V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
Figure 4.13 36
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Top Vent – Vertical Termination (continued) No Elbow
V1 = 40 ft. Max. (12.4 m) V1 = 3 ft. Min. (914 mm)
Note: If installing a vertical vent/ termination off the top of the appliance,
the flue restrictor should be used.
V1
Figure 4.14 Setting the Flue Restrictor
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
37
Top Vent – Vertical Termination – (continued)
Flue Restrictor Instructions
1. Remove the top piece of refractory, if already installed. See Figure 4.15.
2. Remove the flue visor and discard. See Figure 4.15. 3. Orientate and align
the two pieces of the flue restrictor
as shown in Figure 4.16. 4. Refer to Table 4.1 and Figure 4.16 to match the
amount
of vertical you have in the system and determine the appropriate position to
set the flue restrictor. 5. Center the two flue restrictor pieces on the vent
at the setting selected in step 4 and secure in place by using two self-
tapping screws. See Figure 4.15. 6. Reinstall the refractory.
REMOVE TOP REFRACTORY
Vertical 4 ft. 8 ft. 15 ft. 20 ft. 25 ft. 30 ft. 35 ft. 40 ft.
Table 4.1
TOP VENT
NG
Propane
1-1
No Restrictor
2-2
1-1
REAR VENT
NG
Propane
No
No
Restrictor Restrictor
1-1
No Restrictor
3-2
3-2
2-2
1-2
3-2
3-2
3-2
3-2
3-2
3-2
3-2
3-2
3-3
3-3
3-3
3-3
3-4
3-4
3-4
3-3
3-4
3-4
3-4
3-4
REMOVE FLUE VISOR AND DISCARD
FLUE RESTRICTOR INSTALLED TOP VENTED APPLIANCE
FLUE RESTRICTOR INSTALLED REAR VENTED APPLIANCE
Figure 4.15
ALWAYS USED WITH THE HOLES TO THE RIGHT
1 2 3 45
1 2 3 45
TO BREAK APART BEND HERE
1 2 3 45
1 2 3 45
ALWAYS USED WITH THE HOLES TO THE RIGHT
FLUE RESTRICTOR SET TO 4-4
Note: If the DVP-2SL or DVP-SLP24 adapter is used with SLP pipe, you MUST subtract one number from Table 4.1.
Example: Top vent 40 ft vertical with DVP pipe = 3-4 Top vent 40 ft vertical with SLP pipe = 2-3
Figure 4.16 Setting the Flue Restrictor
38
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Top Vent – Vertical Termination Two Elbows
V1 Elbow only
H1 Maximum V2 V1 + V2 Min.
2 ft. 610 mm
6 in. 152 mm 6 ft. 1.8 m
2 ft. 610 mm 12 ft. 3.7 m
3 ft. 914 mm 20 ft. 6.1 m
V1 + V2 + H1 = 50 ft. (15.2 m) Maximum *No specific restrictions on this value
EXCEPT
V1 + V2 + H1 cannot exceed 50 ft (15.2 m)
V2
V1 H1
Figure 4.17
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39
Top Vent – Vertical Termination – (continued)
Three Elbows
V1 Elbow only
H1 + H2
V2 V1 + V2 Minimum
1 ft. 305 mm *
H1 + H2 Maximum
1 ft.
305 mm
6 in. 152 mm 2 ft. 610 mm *
2 ft.
610 mm
1 ft. 305 mm 2 ft. 610 mm *
2 ft.
610 mm
2 ft. 610 mm 4 ft.
1.2 m
4 ft.
1.2 m
3 ft. 914 mm 9 ft.
2.7 m
9 ft.
2.7 m
4 ft.
1.2 m 18 ft. 5.5 m *
18 ft.
5.5 m
H1 + H2 = 18 ft. (5.5 m) Maximum
V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
- No specific restrictions on this value EXCEPT V1 + V2 + H1 + H2 cannot exceed 40 ft. (12.2 m).
V2
H1
H2
V1
INSTALLED HORIZONTALLY
Figure 4.18 40
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Rear Vent – Horizontal Termination No Elbow
H1 Maximum
6KL
16 in. (406 mm)
8KL
16 in. (406 mm)
H1 Figure 4.19
One 45º Elbow
Do not use a 45º elbow in corner installations. Use two 90º elbows instead.
Figure 4.20
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
41
Rear Vent – Horizontal Termination – (continued)
Two Elbows
6KL
H1 Maximum .5 ft. 152 mm
V1 Minimum
Back to Back 90º Elbows
H1 + H2 Maximum
2 ft.
610 mm
1 ft. 305 mm .5 ft.
152 mm
2.5 ft.
762 mm
2 ft. 610 mm 1 ft.
305 mm
5 ft.
1.5 m
3 ft. 914 mm 2 ft.
610 mm
10 ft.
3.1 m
3 ft. 914 mm 3 ft.
914 mm
16 ft.
3 ft. 914 mm 4 ft.
1.2 m
20 ft.*
V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 = 3 ft. (914 mm) Maximum
*H1 + H2 = 20 ft (6.1 m) Maximum
4.9 m 6.1 m
H2
V1
H1
8KL
H1 Maximum .5 ft. 152 mm
V1 Minimum
Back to Back 90º Elbows
H1 + H2 Maximum
1.5 ft.
457 mm
1 ft. 305 mm .5 ft. 152 mm 2.5 ft.
762 mm
2 ft. 610 mm 1 ft. 305 mm
4 ft.
3 ft. 914 mm 2 ft. 610 mm
8 ft.
3 ft. 914 mm 3 ft. 914 mm
12 ft.
3 ft. 914 mm 4 ft.
1.2 m
16 ft.
3 ft. 914 mm 5 ft
1.5 m
20 ft.*
V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 = 3 ft. (914 mm) Maximum
*H1 + H2 = 20 ft (6.1 m) Maximum
1.2 m 2.4 m 3.7 m 4.9 m 6.1 m
Figure 4.21 42
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Rear Vent – Horizontal Termination – (continued)
Three Elbows
6KL
H1 Maximum 0 ft. 0 mm
V1 Minimum
Back to Back 90º Elbows
H1+ H2+ H3 Max. Not Allowed
.5 ft. 152 mm 1 ft. 305 mm 2.5 ft. 762 mm
1 ft. 305 mm 2 ft. 610 mm 5 ft.
1.5 m
2 ft. 610 mm 3 ft. 914 mm 10 ft. 3.1 m
3 ft. 914 mm 4 ft.
1.2 m
16 ft.
4.9 m
3 ft. 914 mm 5 ft.
1.5 m 20 ft.* 6.1 m
V1+ H1+ H2+ H3= 40 ft. (12.2 m) Maximum
H1= 3 ft. (914 mm) Maximum *H1+ H2+ H3= 20 ft. (6.1 m) Maximum
8KL
H1 Maximum 0 ft. 0 mm
V1 Minimum
Back to Back 90º Elbows
H1+ H2+ H3 Max. Not Allowed
.5 ft. 152 mm 1 ft. 305 mm 2.5 ft. 762 mm
1 ft. 305 mm 2 ft. 610 mm 4 ft.
1.2 m
2 ft. 610 mm 3 ft. 914 mm 8 ft.
2.4 m
3 ft. 914 mm 4 ft.
1.2 m
12 ft.
3.7 m
3 ft. 914 mm 5 ft.
1.5 m
16 ft.
4.9 m
3 ft. 914 mm 6 ft.
1.8 m 20 ft.* 6.1 m
V1+ H1+ H2+ H3= 40 ft. (12.2 m) Maximum H1= 3 ft. (914 mm) Maximum
*H1+ H2+ H3= 20 ft. (6.1 m) Maximum
INSTALLED HORIZONTALLY
H3
H2
V1
H1
Figure 4.22
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
43
Rear Vent – Vertical Termination One Elbow
V1 H1
Figure 4.23
Two Elbows
V1
V1 Minimum
H1 Maximum
6 in. 152 mm 2 ft. 610 mm
1 ft. 305 mm 3 ft. 914 mm
2 ft. 610 mm 5 ft. 1.5 m
3 ft. 914 mm 7 ft. 2.1 m
4 ft.
1.2 m 8 ft. 2.4 m
5 ft.
1.5 m 8 ft. 2.4 m
V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 8 ft. (2.4 m) Maximum
V1 Minimum
H1 + H2 Maximum
Back to Back 90º Elbows
3 ft.
914 mm
2 ft.
610 mm
6 ft.
1.8 m
4 ft.
1.2 m
9 ft.
2.7 m
6 ft.
1.8 m
12 ft.
3.7 m
8 ft.
2.4 m
15 ft.
4.6 m
V1 + H1 +H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 15 ft. (4.6 m) Maximum
Figure 4.24 44
INSTALLED
HORIZONTALLY
H1
H2
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Rear Vent – Vertical Termination – (continued)
Three Elbows
V2
H1 Maximum
V1 Minimum
H2
H1 + H2 Maximum
2 ft. 610 mm 6 in. 152 mm 2 ft.
610 mm
4 ft.
1.2 m
3 ft. 914 mm 1 ft. 305 mm 4 ft. 1.2 m 7 ft.
2.1 m
5 ft. 1.5 m 2 ft. 610 mm 6 ft. 1.8 m 11 ft. 3.4 m
7 ft.
2.1 m 3 ft. 914 mm 8 ft. 2.4 m 15 ft.
4.6 m
8 ft
2.4 m
4 ft.
1.2 m 10 ft. 3.1 m 18 ft. 5.5 m
H1= 8 ft (2.4 m) Maximum V1 + V2 + H1 + H2= 40 ft (12.2 m) Maximum
H1 + H2 = 18 ft (5.5 m) Maximum
Figure 4.25
Three Elbows
H2 V1
H1
H1 H2 H3
V1 Minimum H1 + H2 + H3 Maximum
-
-
- 8 ft. 2.4 m 6 ft.
-
1.8 m
-
-
- 9 ft. 2.7 m 7 ft.
-
2.1 m
-
-
- 10 ft. 3.1 m 8 ft.
-
2.4 m
-
-
- 10 ft. 3.1 m 8 ft.
-
2.4 m
V1 + H1 + H2 + H3 = 40 ft. (12.2 m) Maximum
V1
*No specific restrictions on this value EXCEPT V1 + H1 + H2 + H3 cannot exceed 40 ft. (12.2 m) Maximum
H1 + H2 + H3 = 8 ft. (2.4 m) Maximum
H3
H1
Figure 4.26
H2
INSTALLED HORIZONTALLY
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45
5 Vent Clearances and Framing
A. Vent Clearances to Combustibles
WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack
insulation or other combustibles:
· Between ceiling firestops · Between wall shield firestops · Around vent
system Failure to keep insulation or other material away from vent pipe could
cause overheating and fire.
WARNING! Risk of Fire! Elbow heat shield required
wbehemnaVin1ta=in2efdt..
or less. Clearances See Figure 4.11.
to
combustibles
must
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). · DVP heat
shield – designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184
mm) thick.
· If wall thickness is less than 4 in. the existing heat shields must be field
trimmed. If wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be
required.
· SLP heat shield – designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111
mm to 194 mm thick).
· If wall thickness is less than 4-3/8 the existing heat shields must be field
trimmed. If wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be
required.
(DVP-SLP Pipe Shown)
Elbow Heat Shield
Heat 3 in. (76 mm) Shield top clearance min.
1 in. (25 mm) clearance around vertical sections
V1
Wall
Shield
Firestop
3 in. (76 mm) top clearance *
Heat Shield
1 in. (25 mm) clearance bottom & sides
WALL
Warning! Risk of Fire: Elbow heat shield required with 3 inch top clearance or V1 of 2 ft. or less.
Elbow Heat Shield
WARNING! Risk of Fire! Elbow heat shield MUST be installed if required.
Overheating will occur.
Top vented appliances: Installation of the elbow heat shield is required when
the clearance to combustible material above the first 90 degree vent elbow is
three inches or less. See Figure 5.1.
Note: A minimum of three inches clearance from the top of the pipe to any
combustible material must always be maintained.
To Install Elbow Heat Shield:
1. Remove the elbow heat shield from the shipping position by removing
screws.
2. Fasten the shield in place using the four pilot holes. The shield should
be oriented such that the dimension (longest dimension) is running in the same
direction the elbow is pointing. The shield should be centered directly above
the elbow, and positioned so that it creates a 1/2 inch airspace between the
shield and the combustible surface. See Figure 5.2.
CORRECT
INCORRECT
COMBUSTIBLE SURFACE DIRECTION UP
HEAT SHIELD 90º ELBOW
Heat Shield
3 in. (76 mm) top clearance min.*
Heat Shield
Wall Shield Firestop
1 in. (25 mm) clearance bottom & sides
WALL
- When using SLP pipe, minimum clearances from the vent pipe to combustible
materials at inside wall firestops are:
Top: 2-1/2 in. (64 mm)
Bottom: 1/2 in. (13 mm)
Sides: 1 in. (25 mm)
Figure 5.1 Horizontal Venting Clearances To Combustible Materials
SCREW 3 in. (76 mm)
Figure 5.2 Elbow Heat Shield Installation
46
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
Elbow and Offset Clearances to Combustibles
1 IN. MIN. ALL SIDES
1 IN. MIN. ALL SIDES
1 IN. MIN. ALL SIDES
3 IN. VERTICAL CLEARANCE HORIZONTAL PIPE SECTIONS
1 IN. MIN. HORIZONTAL CLEARANCE VERTICAL PIPE SECTIONS
= NO COMBUSTIBLES ALLOWED IN SHADED AREA
Figure 5.3 Clearances from Vent to Combustible Framing Materials
B. Wall Penetration Framing/Firestops
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must frame a hole for the wall
shield firestop(s). The wall shield firestop maintains minimum clearances and
prevents cold air infiltration.
· The opening must be framed on all four sides using the same size framing
materials as those used in the wall construction.
· SLP pipe – A wall shield firestop must be placed on each side of an interior
wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be
maintained.
· DVP pipe – A wall shield firestop is required on one side only on interior
walls. If your local inspector requires a wall shield firestop on both sides,
then both wall shield firestops must have a heat shield (refer to Section
12.A.) attached to them.
· See Section 7.F. for information for regarding the installation of a
horizontal termination cap.
Non-Combustible Wall Penetration
If the hole being penetrated is surrounded by non-combustible materials such
as concrete, a hole with diameter one inch greater than the pipe is
acceptable.
Whenever a non-combustible wall is penetrated, the wall shield firestop is
only required on one side and no heat shield is necessary.
DO NOT PACK VENT FRAMING HOLE WITH INSULATION OR OTHER MATERIAL.
10 in.
10 in.
A*
B*
12 in.
C D
12 in.
A*
B*
C
D
in. 42-3/4 27-7/8 41-3/4 26-7/8
6KL
mm 1086
708
1060
683
8KL
in. 45-1/8 29-7/8 44-1/8 28-7/8
mm 1146
759
1121
733
- Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) in. (25 mm) above the center of the horizontal vent pipe.
Note: Center of the horizontal vent pipe to the vertical measuring surface of a trap cap is 5 inches (127 mm). Figure 5.4 Wall Penetration
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
47
C. Ceiling Firestop/Floor Penetration Framing
WARNING! Risk of Fire! DO NOT pack insulation around the vent. Maintain
clearances to vent to prevent overheating.
A ceiling firestop MUST be used between floors and attics.
· DVP pipe only – Frame an opening 10 in. by 10 in. (254 mm by 254 mm)
whenever the vent penetrates a ceiling/floor (see Figure 5.5).
· SLP pipe only – Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the
vent penetrates a ceiling/floor (see Figure 5.5).
· Frame the area with the same sized lumber as used in ceiling/floor joist.
· The ceiling firestop may be installed above or below the ceiling joists when
installed with an attic insulation shield. It must be under joists between
floors that are not insulated. Refer to Figure 5.6.
· Secure in place with nails or screws.
D. Install Attic Insulation Shield
WARNING! Fire Risk. The use of an attic shield is required to prevent loose
materials or insulation from contacting the vent causing overheating and a
fire.
The International Fuel Gas Code requires an attic shield constructed of 26
gauge minimum steel that extends at least 2 in. (51 mm) above insulation.
· Attic insulation shields must meet specified clearances to combustible
materials and be secured in place.
· An attic insulation shield kit is available from Hearth & Home Technologies.
Contact your dealer to order. Install attic insulation shield according to
instructions included with kit.
ATTIC ABOVE A
A
PIPE DVP SLP
A 10 in. (254 mm) 9 in. (229 mm)
Figure 5.5 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
CEILING FIRESTOP INSTALLED BELOW CEILING
Figure 5.6 Installing the Attic Shield
CEILING FIRESTOP INSTALLED ABOVE CEILING
48
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
6 Appliance Preparation
A. Vent Collar Preparation
CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and
safety glasses during installation. Sheet metal edges are sharp. NOTICE: Once
appliance is set up for top or rear venting, it CANNOT be changed at a later
time.
Top Vent
REMOVE SCREWS
Figure 6.1 Remove Elbow Heat Shield by Removing Two Screws
SEAL CAP
Figure 6.4 Remove Seal Cap NOTICE: Once the seal cap has been removed it CANNOT be reattached.
INSULATION BASKET
INNER VENT INSULATION
OUTER VENT INSULATION
TIN SNIPS
Figure 6.2 Cut Seal Cap Strap Using a Tin Snips and Bend the Pieces to 90
Degrees
Figure 6.5 Remove Insulation Basket, Inner Vent Insulation and Outer Vent
Insulation
VENT GASKET
GASKET MATERIAL
Figure 6.3 Remove the White Gasket Material Covering the Seal Cap
Figure 6.6 (Generic Fireplace Shown) To attach the first section of vent pipe,
make sure to use the vent gasket in the manual bag to seal between the first
vent component and the outer fireplace wrap. Seal with four screws or caulk
with a minimum of 300 ºF continuous exposure rating may be used to hold the
part in place.
Secure the first section of venting to the fireplace by screwing through the
two straps left over from cutting the seal cap strap (Figure 6.6).
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer
pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
49
Rear Vent
NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed
at a later time.
INNER VENT INSULATION
SEAL CAP
TIN SNIPS
Figure 6.7 Cut Seal Cap Strap Using a Tin Snips and Bend the Pieces to 90
Degrees
INSULATION BASKET
Figure 6.10 Remove Insulation Basket and Inner Vent Insulation
GASKET MATERIAL
VENT GASKET
Figure 6.8 Remove the White Gasket Material Covering the Seal Cap
REMOVE SEAL CAP
Figure 6.11 (Generic Fireplace Shown) To attach the first section of vent
pipe, make sure to use the vent gasket in the manual bag to seal between the
first vent component and the outer fireplace wrap. Seal with four screws or
caulk with a minimum of 300 ºF continuous exposure rating may be used to hold
the part in place.
Secure the first section of venting to the fireplace by screwing through the
two straps left over from cutting the seal cap strap (Figure 6.11).
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer
pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.
SEAL CAP STRAPS Figure 6.9 Remove Seal Cap NOTICE: Once the seal cap has been removed it CANNOT be reattached.
50
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
B. Prepare For Heat Management
WARNING! Risk of Fire! DO NOT block passive heat registers! Overheating of
appliance and combustible materials will occur.
WARNING! Risk of Fire! DO NOT remove a knockout unless a heat management
system will be installed in its place. Appliance and combustible materials
will overheat.
Introduction
An optional heat management system allows the heat from the appliance to be
redirected as desired.
An optional heat management system must be installed by a qualified service
technician at the time of the appliance installation. Follow the instructions
shipped with the kit for installation and operation.
Heat Management System options are:
· HEAT-ZONE®-GAS: The heat is diverted into an adjacent room. The HZMR-ADP
Heat-Zone Adapter kit may be required and is ordered separately. See Table
6.1.
· HEAT-OUT-GAS: The heat is diverted outside the home/building.
· Passive Heat (PH-MR): The heat is vented into the room in which the
appliance is installed through a discharge opening(s).
NOTICE: Additional clearances are required for heat management systems
installations. Provisions must be made in advance to ensure fit within the
framing.
· Determine the heat management system(s) that will be installed.
· Locate the two heat management knockouts on the top of the appliance. Remove
the knockout from the fireplace and discard it See Figure 6.12. Either one or
two heat management systems may be installed. Remove the knockout(s) from the
appliance with a tin snips.
· Center the duct collar around the exposed hole and attach it to the
appliance with 3 screws.
Note: Do this BEFORE final positioning of the appliance.
· Determine the location for the air register/fan housing assembly.
Reference the appropriate instructions included with the kit for the remaining
installation steps.
These models may utilize two Heat Management Systems.
The HEAT-OUT-GAS kit may be used with either HEATZONE®-GAS or one of the
Passive Heat options.
Passive Heat may be used with HEAT-OUT-GAS or one HEAT-ZONE®-GAS. The
dedicated knockouts, as shown in Figure 6.12, must be used only as indicated.
Note: When a fan is operated with the Passive Heat system, there will be a
decrease in the amount of air flowing from the appliance opening. Air will be
flowing from both the appliance opening and the passive heat opening.
HZMR-ADP
HEAT-ZONE-GAS HEAT-ZONE-GAS + PASSIVE HEAT
Table 6.1 HZMR-ADP Kit
Required Not Required
HEAT-ZONE®-GAS / HEAT-OUT-GAS KNOCKOUT LOCATIONS
PASSIVE HEAT REAR COVER KNOCKOUTS
PASSIVE HEAT ADAPTER KNOCKOUTS
PASSIVE HEAT FRONT COVER KNOCKOUT
Figure 6.12 Heat Management Knockout Locations
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51
C. Securing and Leveling the Appliance
WARNING
Risk of Fire!
Prevent contact with: · Sagging or loose insulation · Insulation backing or
plastic · Framing and other combustible materials
DO NOT remove standoffs or notch the framing around the appliance standoffs.
Failure to maintain air space clearance could cause overheating and fire.
Block openings into the chase to prevent entry of blown-in insulation. Make
sure insulation and other materials are secured.
The diagram shows how to properly square, position, and secure the appliance.
See Figures 6.13 and 6.14. Nailing tabs are provided to secure the appliance
to the framing members. · Bend out nailing tabs on each side. · Place the
appliance into position. · Keep nailing tabs flush with the framing. · Level
the appliance from side to side and front to back. · “Square” the appliance by
securing diagonal dimensions
to within 1/4 inch of each other. See Figure 6.14. · Shim the appliance as
necessary. It is acceptable to use
wood shims underneath the appliance. · Secure the appliance to the framing by
using nails or
screws through the nailing tabs. Use a minimum of one fastener per nailing
tab. · Optional: Secure the appliance to the floor by inserting two screws
through the pilot holes at the bottom of the appliance.
A
B
Note: Diagonal dimensions (A) and (B) must be within 1/4 inch of each other.
Figure 6.14 Positioning the Appliance Squarely
D. Non-Combustible Material (Factory-Installed)
WARNING! Risk of Fire! DO NOT remove factory-installed non-combustible
material.
A non-combustible board is factory-installed above the fireplace opening. Do
not remove. The factory supplied non-combustible board spans the distance from
the top of the fireplace to the center of the framing header. This board must
be used. See Figure 6.15.
6-5/16 IN. FACTORY-INSTALLED NON-COMBUSTIBLE BOARD DO NOT REMOVE
NAILING TABS (BOTH SIDES)
Figure 6.13 Proper Positioning and Securing of an Appliance
Figure 6.15 Non-Combustible Board – Studio Decorative Barrier Front Shown
52
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
7 Venting
A. Assemble Vent Sections
(DVP Pipe Only)
WARNING! Risk of Fire or Explosion! Vent sections MUST be installed correctly.
Improperly installed vent sections could leak or cause appliance to overheat.
Attach Vent to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs will face toward the
appliance. Attach the first pipe section to the starting collar: · Lanced pipe
end of the starting collar. · Inner pipe over inner collar. · Push the pipe
section until all lanced tabs snap in place. · Lightly tug on pipe to confirm
it has locked.
Required: Commercial, Multi-family (Multi-level exceeding two stories), or
High-Rise Applications
Recommended: Vent Configurations with five or more pipe joints/pipe
connections
WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip
sections. Use care when removing termination cap from slip pipe. If slip
section seals are broken during removal of the termination cap, vent could
leak. All outer pipe joints must be sealed using one of the methods below,
including the slip section that connects directly to the horizontal
termination cap.
· Apply a bead of silicone sealant (300 ºF minimum continuous exposure rating)
inside the female outer pipe joint prior to joining sections. See Figure 7.1
OR
· Apply a bead of silicone sealant (300 ºF minimum continuous exposure rating)
to the outside of connecting joint after joining sections OR
Apply aluminum foil tape (300 ºF minimum continuous exposure rating) to the
outside of connecting joint after joining sections. On horizontal pipe runs,
it is recommended that the tape seam is positioned on the bottom side of the
vent pipe.
· Only outer pipes need to be sealed. All unit collar, pipe, slip section,
elbow and cap outer flues shall be sealed in this manner, unless otherwise
stated.
Assemble Pipe Sections
Per Figure 7.2:
· Start the inner pipe on the lanced end of section A into the flared end of
section B.
· Start the outer pipe of section A over the outer pipe of section B.
· Once both vents sections are started, push firmly until all lanced tabs lock
into place.
· Lightly tug on the pipe to confirm the tabs have locked.
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer
pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.
For 90º and 45º elbows that are changing the vent direction from horizontal to
vertical, one screw minimum should be put in the outer flue at the horizontal
elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2
in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.
Figure 7.1 High Temperature Silicone Sealant
A
Lances
B
Figure 7.2
Figure 7.3
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Note: Make sure that the seams are not aligned to prevent unintentional disconnection.
CORRECT
Figure 7.4 Seams
INCORRECT
NOTICE: When installing a vent system with an HRC termination cap, all pipe
system joints shall be sealed using a high temperature silicone sealant (300
ºF minimum continuous exposure rating). · Apply a bead of silicone sealant
(300 ºF minimum
continuous exposure rating) inside the female outer pipe joint prior to
joining sections. · Only outer pipes are sealed, sealing the inner flue is not
required. · All unit collar, pipe, slip section, elbow and cap outer flues
shall be sealed.
Assemble Vent Sections (SLP Only)
WARNING! Risk of Fire or Explosion! Vent sections MUST be installed correctly.
Improperly installed vent sections could leak or cause appliance to overheat.
To attach the first vent component to the starting collars of the appliance:
· Attach a DVP-SLP24 or DVP-2SL adapter to the starting collar of the
appliance.
· Lock the vent components into place by sliding the pipe section onto the
collar.
· Align the seam of the pipe and seam of collar to allow engagement. Rotate
the vent component to lock into place. Use this procedure for all vent
components. See Figure 7.5.
· Slide the gasket over the first vent section and place it flush to the
appliance. This will prevent cold air infiltration. Caulk with a minimum of
300 ºF continuous exposure rating may be used to hold the part in place.
· Continue adding vent components, locking each succeeding component into
place.
· Ensure that each succeeding vent component is securely fitted and locked
into the preceding component.
It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer
pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.
Required: Commercial, Multi-family (Multi-level exceeding two stories), or
High-Rise Applications
Recommended: Vent Configurations with five or more pipe joints/pipe
connections WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on
slip sections. Use care when removing termination cap from slip pipe. If slip
section seals are broken during removal of the termination cap, vent could
leak. All outer pipe joints must be sealed using one of the methods below,
including the slip section that connects directly to the horizontal
termination cap.
· Apply a bead of silicone sealant (300 ºF minimum continuous exposure rating)
inside the female outer pipe joint prior to joining sections. See Figure 7.1
OR
· Apply a bead of silicone sealant (300 ºF minimum continuous exposure rating)
to the outside of connecting joint after joining sections OR
Apply aluminum foil tape (300 ºF minimum continuous exposure rating) to the
outside of connecting joint after joining sections. On horizontal pipe runs,
it is recommended that the tape seam is positioned on the bottom side of the
vent pipe.
· Only outer pipes need to be sealed. All unit collar, pipe, slip section,
elbow and cap outer flues shall be sealed in this manner, unless otherwise
stated.
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WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent could leak.
B. Assemble Slip Sections
· Slide the inner flue of the slip section into the inner flue of the pipe
section and the outer flue of the slip section over the outer flue of the pipe
section. See Figure 7.6.
· Slide together to the desired length.
Note: Align seams to engage pipe, then rotate counterclockwise to lock
Figure 7.5 Adding Venting Components
NOTICE: When installing a vent system with an HRC termination cap, all pipe
system joints shall be sealed using a high temperature silicone sealant (300
ºF minimum continuous exposure rating). · Apply a bead of silicone sealant
(300 ºF minimum
continuous exposure rating) inside the female outer pipe joint prior to
joining sections. · Only outer pipes are sealed, sealing the inner flue is not
required. · All unit collar, pipe, slip section, elbow and cap outer flues
shall be sealed.
Pilot hole
Figure 7.6 Slip Section Pilot Holes
· Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe
section.
· Secure the pipe and slip section with two screws no longer than 1/2 in. (13
mm), using the pilot holes in the slip section. See Figure 7.7.
Figure 7.7 Screws into Slip Section
· Continue adding pipe as necessary following instructions in “Assembling Pipe
Sections.”
NOTICE: If slip section is too long, the inner and outer flues of the slip
section can be cut to the desired length.
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C. Secure the Vent Sections
WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support could allow
vent to sag and separate. Use vent run supports and connect vent sections per
installation instructions. DO NOT allow vent to sag below connection point to
appliance.
· Vertical runs originating off the top of the appliance, with no offsets,
must be supported every 8 feet (2.44 m) after the maximum allowed 25 feet
(7.62 m) of unsupported rise.
· Vertical runs originating off the rear of the appliance, or after any elbow,
must be supported every 8 feet (2.44 m).
· Horizontal runs must be supported every 5 feet (1.52 m).
· Vent supports or plumbers strap (spaced 120º apart) may be used to support
vent sections. See Figures 7.8 and 7.9.
Note: Figures 7.8 and 7.9 are to be used for reference only. Method of strap
installation could vary by configuration of vent system.
· Wall shield firestops may be used to provide horizontal support to vent
sections.
· SLP ceiling firestops have tabs that may be used to provide vertical
support.
D. Disassemble Vent Sections
· Rotate either section (see Figure 7.10) so the seams on both pipe sections
are aligned as shown in Figure 7.11.
· Pull carefully to separate the pieces of pipe.
Figure 7.10 Rotate Seams for Disassembly
120º
Figure 7.11 Align and Disassemble Vent Sections
Figure 7.8 Securing Vertical Pipe Sections
120º
Figure 7.9 Securing Horizontal Pipe Sections
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E. Vertical Termination Requirements Install and Seal Metal Roof Flashing
· See minimum vent heights for various pitched roofs (Section 4, Figure 4.1)
to determine the length of pipe to extend through the roof.
· Slide the roof flashing over the pipe sections extending through the roof as
shown in Figure 7.12.
· Use an elastomeric or silicone sealant with a minimum of 150 ºF temperature
rating to seal the metal roof flashing.
Note: When installing a silicone or EPDM pipe flashing boot on a metal roof,
it is recommended to put a bead of 100% silicone sealant where the boot
contacts the vent pipe to prevent the entry of water. Follow the
manufacturer’s recommendations when installing the boot.
NOTICE: Failure to properly seal the roof flashing and pipe seams could permit
entry of water. · Seal the gap between the roof flashing and the outside
diameter of the pipe. · Seal the perimeter of the flashing where it contacts
the
roof surface. See Figure 7.12. · Seal the exposed pipe section seams that are
located
above the roof.
SEAL
Figure 7.13 Insert Bolt into Brackets
· Slide the assembled storm collar down the pipe section until it rests on the
roof flashing. See Figure 7.13.
· Tighten nut and make sure the collar is tight against the pipe section.
· Seal around the top of the storm collar. See Figure 7.14.
Install Vertical Termination Cap
· Attach the vertical termination cap by sliding the inner collar of the cap
into the inner flue of the pipe section while placing the outer collar of the
cap over the outer flue of the pipe section.
· Secure the cap by driving three self-tapping screws (supplied) through the
pilot holes in the outer collar of the cap into the outer flue of the pipe.
See Figure 7.14.
TERMINATION CAP
Figure 7.12
Assemble and Install Storm Collar
CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and
safety glasses during installation. Sheet metal edges are sharp. · Slide the
storm collar onto the exposed pipe section
and align brackets. · Insert a bolt (provided) through the brackets and
install
nut. Do not completely tighten.
(1 OF 3) SCREWS
SEAL
Figure 7.14
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STORM COLLAR
57
F. Horizontal Termination Requirements
Heat Shield Requirements for Horizontal Termination
WARNING! Risk of Fire! To prevent overheating and fire, heat shields must
extend through the entire wall thickness.
· DO NOT remove the heat shields attached to the wall shield firestop and the
horizontal termination cap (shown in Figure 7.15).
· Heat shields must overlap 1-1/2 in. (38 mm) minimum.
There are two sections of the heat shield. One section is factory-attached to
the wall shield firestop. The other section is factory-attached to the cap.
See Figure 7.15.
If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat
shield overlap when installed, an extended heat shield must be used.
· If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm
(SLP), the heat shields on the cap and wall shield firestop must be trimmed. A
minimum 1-1/2 in. (38 mm) overlap MUST be maintained.
· Use an extended heat shield if the finished wall thickness is greater than
7-1/4 in. (184 mm).
· The extended heat shield may need to be cut to length maintaining sufficient
length for a 1-1/2 in. (38 mm) overlap between heat shields.
· Attach the extended heat shield to either of the existing heat shields using
the screws supplied with the extended heat shield. Refer to Vent Components
document included in manual bag.
· Rest the small leg on the extended heat shield on top of the pipe section to
properly space it from the pipe section.
Important Notice: Heat shields may not be field constructed.
Install Horizontal Termination Cap (DVP and SLP Pipe)
WARNING! Risk of Fire! The telescoping flue section of the termination cap
MUST be used when connecting vent.
· 1-1/2 (38 mm) minimum overlap of flue telescoping section is required.
Failure to maintain overlap could cause overheating and fire.
· Vent termination must not be recessed in the wall. Siding may be brought to
the edge of the cap base.
· Flash and seal as appropriate for siding material at outside edges of cap.
· When installing a horizontal termination cap, follow the cap location
guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation
codes and refer to Section 4 of this manual.
CAUTION! Risk of Burns! Local codes may require installation of a cap shield
to prevent anything or anyone from touching the hot cap. NOTICE: For certain
exposures which require superior resistance to wind-driven rain penetration, a
flashing kit and HRC caps are available. When penetrating a brick wall, a
brick extension kit is available for framing the brick.
Note: When using termination caps with factory-supplied heat shield attached,
no additional wall shield firestop is required on the exterior side of a
combustible wall.
DVP-TRAP1 Exception
See Section 3.C for termination cap exception (DVPTRAP1 or equivalent) for top
vent, horizontally terminated installation.
WALL SHIELD FIRESTOP
HEAT SHIELD OR EXTENDED
HEAT SHIELD
HEAT SHIELD 1-1/2 IN. (38 MM) MIN.
OVERLAP
SLIP SECTION CAN BE EXTENDED
INNER VENT OUTER VENT
INTERIOR
SHEATHING EXTERIOR
Figure 7.15 Venting Through the Wall
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8 Electrical Information
A. General Information
WARNING! Risk of Shock! DO NOT wire 110-120 VAC to the ignition module or to
the appliance wall switch.
Incorrect wiring will damage controls. NOTICE: This appliance must be
electrically wired and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code ANSI/NFPA 70-latest
edition or the Canadian Electric Code CSA C22.1.
· Wire the appliance circuit using a minimum 14-2 AWG with ground to
unswitched 110-120 VAC. This is required for proper operation of the
appliance.
· A 110-120 VAC circuit for this product must be protected with ground-fault
circuit interrupter protection, in compliance with the applicable electrical
codes, when it is installed in locations such as in bathrooms or near sinks.
· Low voltage and 110-120 VAC voltage cannot be shared within the same wall
box.
· In some instances, the spark ignition of the fireplace may cause
intermittent, non-damaging, interference during the lighting sequence with a
TV plugged into the same circuit. It is recommended that the fireplace and TV
use different circuits to mitigate the interference potential. If interference
is occurring on the same circuit, the use of surge protectors may help
alleviate the interference.
Junction Box Wiring
If the box is being wired from the INSIDE of the appliance:
· Remove the screw attaching the junction box/receptacle to the outer shell,
rotate the junction box inward to disengage it from the outer shell. See
Figure 8.1 and Figure 8.2.
· Pull the electrical wires from outside the appliance through the opening
into the valve compartment and secure wires with a Romex connector. See Figure
8.1.
· Make all necessary wire connections to the junction box/ receptacle and
reattach the junction box/receptacle to the outer shell.
Accessories Requirements
· This appliance may be used with a wall switch, wall mounted thermostat
and/or a remote control.
Wiring for optional Hearth & Home Technologies approved accessories should be
done now to avoid reconstruction. Follow instructions that come with those
accessories.
Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to disconnection when servicing
controls. Wiring errors could cause improper and dangerous operation. Verify
proper operation after servicing. WARNING! Risk of Shock! Replace damaged wire
with type 105º C rated wire. Wire must have high temperature insulation.
NOTICE: DO NOT wire 110-120 VAC to wall switch.
Figure 8.1 Junction Box Detail
INSIDE OF APPLIANCE
JUNCTION BOX BRACKET OUTSIDE OF APPLIANCE
Figure 8.2 Junction Box Detail
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Component Tray
The electrical components are installed on the component tray, noted in Figure
8.3. The components may be removed if necessary. Once components are
reinstalled, ensure the electrical components are connected properly.
To remove the IFT-ECM, gently pull up on the ECM, lifting it enough to clear
the tabs (1A) and disengage from tab 2A.
Wire Management Proper wire management is required for proper operation of the
appliance. Component damage could occur if electrical cords and/or wires
contact the firebox. Ensure wires are not contacting the firebox.
NOTICE: Verify proper wire managment prior to operation of the appliance.
Component damage could occur.
· Verify electrical wire connections. · Ensure wires DO NOT contact firebox.
IFT-ECM
RF MODULE
6-PIN / USB WIRE HARNESS
IFT-ECM FRONT PLACEMENT TAB
Figure 8.3 Electrical Component Tray
IFT-ECM POWER SUPPLY
IFT-ACM POWER SUPPLY
IFT-ACM
A
1A 2A
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B. Wiring Requirements
IntelliFire Touch® Ignition System Wiring
· Wire the appliance junction box to 110-120 VAC for proper operation of the
appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance
junction box to a switched circuit. Incorrect wiring will override IPI safety
lockout. · Refer to Figure 8.4, IntelliFire Touch Wiring Diagram. · This
appliance is equipped with an IntelliFire Touch
control valve which operates on a 6 volt/1.5 AMP system. · Plug the 6 volt
transformer plug into the appliance junction
box to supply power to the unit OR install 4 AA cell batteries (not included)
into the battery pack before use.
NOTICE: Batteries should only be used as a power source in the event of an
emergency power outage. Batteries should not be used as a primary long-term
power source. Battery polarity must be correct when installing batteries. When
using batteries as a power source, the 6-volt transformer must be unplugged
from the receptacle.
Do not store batteries in the battery pack when the appliance is powered by
the 6 volt transformer connected to permanent electrical service.
IFT-RC400 REMOTE CONTROL
FLAME SENSE IGNITER
6 VAC TRANSFORMER
JUNCTION BOX 110-120 VAC 2326-013
TO JUNCTION BOX 110-120 VAC
IFT-RC150 WIRELESS WALL SWITCH (OPTIONAL)
IFT-ECM MODULE 2326-130
RF MODULE 2326-120
IFT-WFM WIFI MODULE (OPTIONAL)
IFT-ECM MODULE 2326-130
IFT-ACM MODULE 2326-150
BLK RED
GFK-160A FAN (OPTIONAL) 3 PRONG 110VAC
FAN
LED CONTROL 2166-336
ORANGE (PILOT)
GRN (VALVE)
JUMPER WIRE 2187-198
BLK (GROUND)
APPLIANCE ON/OFF
CONTROL BRN
BLK
RED BLK
USB-C WIRE HARNESS 2326-222
6V DC BATTERY PACK RED 2326-142
BLK
(OPTIONAL)
LED ACCENT LIGHTS 2583-236
Figure 8.4 IntelliFire Touch® Wiring Diagram
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C. Fan Installation
Fan installation should be performed by a qualified service technician.
Option 1 (Prior to installation of appliance): · Remove the screws on the fan
access plate on the
back of the appliance. See Figure 8.5. · Remove fan access plate and install
fan through the
fan access cavity. · Install and wire the fan per instruction shipped with the
fan. · Reinstall the fan access plate back on the appliance.
Option 2: · Remove decorative barrier front, glass, logs, base pan
assembly, burner assembly and valve plate assembly. · Install fan through the
valve plate cavity. See Figure
8.6. · Install and wire the fan per instruction shipped with the
fan. Figure 8.4 also shows additional details. · Reinstall valve plate
assembly, burner assembly,
basepan assembly, logs, appliance glass and decorative barrier front.
REMOVE FAN ACCESS PLATE (SCREWS)
Figure 8.5 Remove Fan Access Plate
D. Service for Fan
If appliance is already installed, service should be performed by a qualified
service technician.
· Remove decorative barrier front, glass, logs, base pan assembly, burner
assembly and valve plate assembly.
· Service can be performed through the valve plate cavity. See Figure 8.6.
· Reinstall valve plate assembly, burner assembly, basepan assembly, logs,
appliance glass and decorative barrier front.
FAN INSTALLED
Figure 8.6 Fan Installed in Valve Plate Cavity
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9 Gas Information
A. Fuel Conversion
· Make sure the appliance is compatible with available gas types.
· Conversions must be made by a qualified service technician using Hearth &
Home Technologies specified and approved parts.
B. Gas Pressure
WARNING
Fire Risk. Risk of Fire! Risk of Explosion! High pressure will damage valve. ·
Isolate gas supply piping BEFORE pressure
testing gas line. · Close the manual shutoff valve BEFORE
pressure testing gas line.
· Optimum appliance performance requires proper input pressures.
· Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel
Gas Code in the USA and CAN/ CGA B149 in Canada.
· Pressure requirements when in operation are:
Gas Pressure Minimum inlet pressure Maximum inlet pressure Manifold pressure
Natural Gas 5.0 in. w.c. 10.0 in. w.c. 3.5 in. w.c.
Propane 11.0 in. w.c. 13.0 in. w.c. 10.0 in. w.c.
· Elongated pressure taps are recommended for gas pressure testing on these
models.
· Verify inlet pressures. Verify minimum pressures when other household gas
appliances are operating.
· Install regulator upstream of valve if line pressure is greater than 1/2
psig.
C. Gas Connection
· Refer to Section 3 for location of gas line access in appliance.
· The bottom surround for this appliance may be removed to gain access to the
control cavity for ease of access during the gas connection process. See
Figure 9.1 and Figure 9.3.
· Gas line may be run through knockout(s) provided.
· The gap between supply piping and gas access hole may be sealed with caulk
or aluminum foil tape with a minimum of 300 ºF continuous exposure rating or
stuffed with non-combustible, unfaced insulation to prevent cold air
infiltration.
· Ensure that gas line does not come in contact with outer wrap of the
appliance. Follow local codes.
· Pipe incoming gas line into valve compartment.
· Connect incoming gas line to the 1/2 in. (13 mm) NPT connection on manual
shutoff valve.
WARNING! Risk of Fire or Explosion! Support control when attaching pipe to
prevent bending gas line. WARNING! Risk of Fire or Explosion! Gas build-up
during line purge could ignite. · A small amount of air will be in the gas
supply lines. · Ensure adequate ventilation. · Ensure there are no ignition
sources such as sparks or
open flames.
Light the appliance. It will take a short time for air to purge from lines.
When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and
connections with a non-corrosive commercially available leak-check solution.
DO NOT use open flame. Fittings and connections could have loosened during
shipping and handling.
Note: Have the gas supply line installed in accordance with local codes, if
any. If not, follow ANSI Z223.1. Installation should be done by a qualified
installer approved and/or licensed as required by the locality. (In the
Commonwealth of Massachusetts installation must be performed by a licensed
plumber or gas fitter).
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm)
T-handle manual shut-off valve and flexible gas connector are connected to the
1/2 in. (13 mm) control valve inlet.
· If substituting for these components, please consult local codes for
compliance.
GAS CONNECTION AND SERVICE ACCESS
BOTTOM SURROUND
Figure 9.1 Bottom Surround Removal
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D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not
apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
· In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
· In CANADA: Input ratings are certified without a reduction of input rate for
elevations up to 4500 feet (1370 m) above sea level. Please consult provincial
and/ or local a uthorities having jurisdiction for installations at elevations
above 4500 feet (1370 m).
Check with your local gas utility to determine proper orifice size.
E. Air Shutter Setting
WARNING! Risk of Explosion or Delayed Ignition! Improperly adjusted air
shutter could cause soot buildup. CAUTION! Risk of Burns! Components are HOT!
Wear protective gloves when adjusting shutter. NOTICE: If sooting occurs,
provide more air by opening the air shutter.
Air shutter settings should be adjusted by a qualified service technician at
the time of installation. The air shutter is set at the factory for a typical
minimum vent run which consists of enough horizontal vent pipe to terminate
through a 2×6 wall:
Top Vented with one 90 degree elbow and DVP-TRAP2 termination cap
Rear Vented with the DVP-TRAP2 termination cap
It may need to be adjusted for other venting scenarios. Adjust air shutter for
different vent runs. See Figure 9.2.
· Loosen the wing nut.
· Move the air handle to the right to open the air shutter.
· Move the air handle to the left to close the air shutter.
· Tighten the wing nut.
Air Shutter Settings (Factory Set to Minimum Vent Runs)
MODEL
6KL (-SJ / -TG) 6KL-LP (-SJ / -TG)
8KL (-SJ / -TG) 8KL-LP (-SJ / -TG)
GAS TYPE
NG PROPANE
NG PROPANE
MINIMUM VENT RUN
1/2 IN. 5/8 IN. 3/4 IN. 3/4 IN.
Shutter Setting Verification / Flame Appearance · After 15 minutes, the flames
will be a yellow/blue mix.
The front flames may be blue at this time. · After 30 minutes, the flames
should be yellow with
some blue flames near the burner ports. · After 1 hour, the flame will be at
its maximum maturity. NOTICE: Flames should not appear orange or stretch to
the top refractory/ top of firebox. If flames are dark orange with dark, smoky
tips, provide more primary air to the burner by opening the air shutter
accordingly.
AIR SHUTTER WING NUT
Figure 9.2 Air Shutter
Burner Identification Figure 9.3 illustrates the identification pattern of the
burner. This can be found on the underside of the burner along an edge.
6KL / 8KL
Figure 9.3 Burner Identification
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F. Service/Replace Appliance Gas Valve
WARNING! Risk of Fire or Explosion! Turn off gas to appliance before removing
components. Support gas line to prevent bending.
· Remove decorative barrier front, glass, logs, base pan assembly, burner
assembly and valve plate assembly. See Figure 9.4.
· Perform service or replace gas valve. WARNING! Risk of Fire, Explosion or
Asphyxiation! Check all fittings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use open flame. Fittings
and connections could have loosened during removal of valve plate assembly.
· Reinstall valve plate assembly, burner assembly, basepan assembly, logs and
appliance glass and front.
VALVE PLATE ASSEMBLY
FULL VALVE ACCESS
TO REMOVE BOTTOM SURROUND: FLATTEN TABS PUSH BACK AND OUT
TABS
Figure 9.4 Gas Valve Access
G. Replace Pilot Shield
6KL, 8KL (NG) Models Only:
1. The pilot shield is factory-installed and required for this appliance
model. If replacing the pilot shield becomes necessary, make the required
bends as instructed below. The replacement pilot shield ships flat.
2. To remove the existing pilot shield, bend the side tabs up and lift the
pilot shield up and out.
3. Position the replacement pilot shield so that the hole is on the right
side as shown in Figure 9.5.
4. Bend the left and right hand bends forward 90 degrees as shown in Figure
9.5.
5. Bend the side tabs downward to an angle greater than 90 degrees to secure
it into position as shown in Figure 9.6.
FLAT
BEND DOWN (BOTH SIDES)
FORMED
RIGHT SIDE
BEND FORWARD (BOTH SIDES)
Figure 9.5 Pilot Shield – Flat and Formed
Figure 9.6 Pilot Shield Installed
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10 Finishing
A. Facing Material
WARNING
Risk of Fire! DO NOT apply combustible materials beyond the minimum
clearances. Comply with all minimum clearances to combustibles as specified in
this manual. Materials overlapping into non-combustible zones could ignite and
will interfere with air flow through decorative barrier fronts.
· Metal front of appliance may be covered with noncombustible materials only.
· Facing and/or finishing materials must not interfere with air flow through
decorative barrier fronts, removal of decorative barrier fronts or access for
service.
· Facing and/or finishing materials must never overhang into the glass
opening.
· Observe all clearances when applying combustible materials.
· Seal gaps between the finished wall and appliance top and sides using a 300
ºF minimum sealant. Refer to Figure 10.1 and Figure 10.2.
· Finishing materials must be installed with no gaps in order to prevent the
escape of heat between the finishing material and the wall. See Figure 10.1.
NOTICE: Surface temperatures around the appliance will become warm while the
appliance is in operation. Ensure finishing materials used for all surfaces
(floor, walls, mantels, etc.) will withstand temperatures up to 190°F.
WARNING! Risk of Overheating! DO NOT allow gap between finishing materials and
front of appliance.
DRYWALL OR WALL SHEATHING MATERIAL
NON-COMBUSTIBLE FINISHING MATERIAL
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD
0 IN.
FACING MATERIAL UP TO 1/2 IN. THICK MAY BE COMBUSTIBLE – TOP AND SIDES
B
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD DO NOT REMOVE
A
1-1/8 IN.
0 IN.
6KL 8KL
HIGH TEMPERATURE (300 ºF/ 149 ºC MIN.) TOP AND SIDE SEAL JOINT
REMOVEABLE SURROUND (SHADED AREA) MAY BE COVERED WITH COMBUSTIBLE OR NON-
COMBUSTIBLE MATERIAL
inches millimeters
inches millimeters
A
40-7/8 1038 42-7/8 1089
Figure 10.2 Non-combustible Facing Diagram
0 IN.
B 41 1041 48 1219
WARNING! Risk of Overheating! DO NOT install combustible or non-combustible flooring or hearth material above top of bottom surround. Gap between bottom of decorative front and top of bottom surround must be maintained for proper air flow.
FLOORING OR HEARTH MATERIAL NOT ALLOWED ABOVE TOP OF BOTTOM SURROUND
NO GAP ALLOWED
DECORATIVE BARRIER FRONT REQUIRED AIR FLOW GAP
Flooring & Hearth Material (1-1/8 IN. MAX.)
Figure 10.1 Finishing Material Installed
Figure 10.3 Required Air Flow Gap
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B. Installing a Television
If installing a television (TV) above the appliance, see Section 2.B.
C. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clearances as specified. Mantel
MUST be fastened to wall with no gaps. · Framing closer than the minimums
listed must be
constructed entirely of non-combustible materials (i.e., steel studs, concrete
board, etc.). · No gaps allowed between the wall and the bottom of the mantel.
· Combustible mantel legs and wall projections may be applied over the non-
combustible board supplied with the appliance. Follow guidelines as shown in
the figures below for mantels, mantel legs and wall projections. · Measurement
is taken from top/side of the opening, NOT the top/side of the appliance.
Mantel requirements are shown in Figures 10.4-10.10.
Note: The Portrait decorative barrier fronts have a unique set of mantel
requirements.
Combustible Mantels with Portrait Decorative Front
Note: All measurements in inches.
TO CEILING 18
12
11
10
42
9
8
35
7
6 5
4 3
29 28 27
26
25
24 23
2-1/2
22 21
20
15
Measurement from fireplace opening to bottom of appliance: = 33-1/2 IN. (6KL)
= 35-1/2 IN. (8KL)
Note: Measurement is taken from top of the opening,
Figure 10.5 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles (Portrait Fronts)
Combustible Mantels
Note: All measurements in inches.
TO CEILING 18
12
11
10
32
9
8
25
7
6 5
4 3
19 18 17
16 15
14 13
2-1/2
12 11 10
5
Measurement from fireplace opening to bottom of appliance: = 33-1/2 IN. (6KL)
= 35-1/2 IN. (8KL)
Note: Measurement is taken from top of the opening,
Figure 10.4 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles or Painted Surfaces
Combustible Mantels – Passive Heat Installed
Note: All measurements in inches.
2-1/2 5
TO CEILING
18 17 16 15 14 13 12
8 7 6
50
12 11 10 9
Measurement from fireplace opening to bottom of appliance: = 33-1/2 IN. (6KL)
= 35-1/2 IN. (8KL)
Note: Measurement is taken from top of the opening, NOT the top of the
fireplace.
Figure 10.6 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles – Passive Heat Kit Installed
Heat & Glo · 6KL, 6KL-LP, 8KL, 8KL-LP Installation Manual · 2582-980 Rev. E · 1/24
67
Non-Combustible Mantels
Combustible Mantel Legs or Wall Projections
Note: All measurements in inches.
TO CEILING 18
12
11
10 9 8 7
32
25 19
18 17
16
15
14
6
Measurement from fireplace opening to bottom of appliance: = 33-1/2 IN. (6KL)
= 35-1/2 IN. (8KL)
Note: Measurement is taken from top of the opening,
Figure 10.7 Minimum Vertical and Maximum Horizontal Dimensions of Non-
Combustibles
TOP VIEW
FIREPLACE OPENING
A
INTERIOR WALL
B
MANTEL LEG OR WALL PROJECTIONS
If A minimum is __, then B maximum is___.
A Inches 1-5/16 2-5/16 3-5/16 4-5/16 5-5/16 6-5/16
Millimeters 33
59
84 110 135 160
Inches
1
2
3
4
5
B
Millimeters 25
51
76 102 127
Figure 10.9 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Non-Combustible Mantels – Passive Heat Installed
Non-Combustible Mantel Legs or Wall Projections
Note: All measurements in inches.
TO CEILING
18
17
16
50
15 14 13
12 11
12
10
9
78
6
6
Measurement from fireplace opening to bottom of appliance: = 33-1/2 IN. (6KL)
= 35-1/2 IN. (8KL) Note: Measurement is taken from top of the opening,
Figure 10.8 Minimum Vertical and Maximum Horizontal Dimensions of Non-
Combustibles – Passive HeatKit Installed
TOP VIEW
INTERIOR WALL
6 IN. FIREPLACE OPENING
B
A
MANTEL LEG OR WALL PROJECTIONS
If A minimum is __, then B maximum is___.
A
Inches
Millimeters
Inches
B Millimeters
0-6-5/16 0-160 6 152
6-5/16 160
Figure 10.10 Non-Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
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Finishing Material Installed with Passive Heat Optional Heat Management System
= COMBUSTIBLE MATERIAL ALLOWED OPEN TOP DISCHARGE
2 IN. MIN.*
(51 mm)
DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE.
2 IN. (51 mm) MIN. OPENING MUST NOT BE BLOCKED
CEILING
FRONT DISCHARGE
2 IN. MIN.*
(51 mm)
DO NOT INSTALL FINISHING MATERIAL ON THIS SURFACE.
2 IN. (51 mm) MIN. OPENING MUST NOT BE BLOCKED
CEILING
- = Mesh screen required for front discharge or open top discharge passive heat installations with
discharge opening of 3 in. (76 mm) or greater.
SIDE DISCHARGE (DISCHARGE SLOTS ON BOTH SIDES OF APPLIANCE)
CEILING
8-3/4 IN. (222 mm)
REGISTER
References
Read User Manual Online (PDF format)
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