TEMCo TH0037 Electrical Conduit Hole Cutter Set User Manual
- August 11, 2024
- TEMCo
Table of Contents
TEMCo TH0037 Electrical Conduit Hole Cutter Set
Launch Date: May 2023
Price: $184.95
Introduction
The TEMCo TH0037 Electrical Conduit Hole Cutter Set is a powerful tool for making holes quickly and accurately in a range of materials. With a hydraulic operation mode and a strong metal steel construction, this set is built to handle tough jobs with ease. The set comes with 10 hole cutters that range in size from ½” to 4”. This means that it can be used with a lot of different pipe sizes. Its tough design and laser-engraved alignment marks make sure that every cut is precise and clean. The dies’ slug-splitting feature also boosts production by making it easy to remove slugs. When it comes to welding projects or installing electricity, the TEMCo TH0037 has the dependability and accuracy you need to get the job done right.
Specifications
- Brand: TEMCo Industrial
- Model Number: TH0037
- Material: Alloy Steel
- Color: Blue, Black
- Hole Count: 10
- Operation Mode: Hydraulic
- Package Dimensions: 23.93 x 20.28 x 7.64 inches
- Weight: 58.16 lbs
- Hole Sizes: ½” to 4” conduit sizes
- Compatible Materials: Steel, Stainless Steel, Brass, Copper, Aluminum (soft alloys only), Fiberglass, Plastic
Package Includes
- 1 x TEMCo TH0037 Electrical Conduit Hole Cutter Set
- 6 x High-speed steel hole cutters (Sizes: ½”, ¾”, 1”, 1 ¼”, 1 ½”, 2”)
- 1 x Arbor with pilot drill
- 1 x Carrying case
- 1 x User manual
Features
- Durable Construction: The TEMCo TH0037 Electrical Conduit Hole Cutter Set is crafted from high-speed steel (HSS), a material known for its excellent hardness, wear resistance, and ability to withstand high temperatures. This makes the cutters exceptionally durable, allowing them to endure repeated use without significant wear. Whether you’re working with tough materials like steel or softer metals such as copper, these cutters maintain their sharpness and cutting efficiency over time.
- Versatile Compatibility: This hole cutter set is designed to handle a wide range of materials, including steel, aluminum, and copper. The versatility of the cutters makes them suitable for various applications, from electrical conduit work to general metalworking tasks. The ability to cut through different metals without changing tools enhances productivity and ensures that the set can meet the demands of diverse projects.
- Precision Cutting: Engineered for accuracy, the TEMCo TH0037 set delivers clean, precise cuts with minimal effort. The sharp cutting edges of the HSS cutters ensure that each hole is uniform and free of rough edges, reducing the need for additional finishing work. This precision is particularly important when creating holes for electrical conduit fittings, where exact sizing and clean cuts are crucial for proper installation and safety.
- Wide Range of Sizes: The set includes six hole cutters, covering conduit sizes from ½” to 2”. This wide range of sizes provides the flexibility needed to accommodate different conduit diameters, making the set suitable for various electrical and construction projects. Whether you need to punch holes for smaller conduits or larger ones, this set has you covered.
- Portable Design: The TEMCo TH0037 comes with a sturdy carrying case that makes it easy to transport and store the cutters and accessories. The case is rugged and designed to protect the tools from damage during transport. Its organized compartments ensure that all components are kept in place, making it easy to locate and access the tools when needed. This portability is ideal for professionals who work on-site and need to carry their tools with them.
- True 13-Ton Hydraulic Knockout Punch: The set includes a powerful 13-ton hydraulic knockout punch that delivers impressive force, making it easier to create holes in tough materials. The punch is compatible with GREENLEE and other domestic punch tooling, featuring thread sizes of 3/4-16 & 3/8-23. This compatibility allows users to integrate the punch with existing tools and expand their cutting capabilities.
- Laser-Engraved Alignment Marks: All dies in the set feature laser-engraved alignment marks, ensuring easy and precise positioning during use. These marks help users achieve accurate cuts by aligning the punch correctly with the material, reducing the likelihood of errors and improving overall efficiency.
- Slug Splitting Design for Easy Removal: The dies for punch sizes ½”, ¾”, 1″, 1¼”, 1 ½”, and 2″ are designed with a slug splitting feature. This innovative design splits the slug into two parts during the punching process, allowing the pieces to fall out easily once the die is released. This feature significantly reduces the effort required to remove the slug, speeding up the workflow and making the process more efficient.
- Deep Draw Dies: For larger punch sizes (2 ½”, 3″, 3 ½”, and 4″), the set includes deep draw dies. These dies are designed with an optimized angle on the cutter face, reducing the force needed to make the cut. This design minimizes operator fatigue and prolongs the life of the tool by reducing the stress placed on the cutter during use.
- Punching Thickness Capacity: The set is capable of punching through materials up to 1/8 inch (11 gauge) thick for steel and 1/16 inch thick for stainless steel. This capacity makes it suitable for a wide range of applications, including electrical conduit installation and general metalworking. The punches can handle various materials, including steel, stainless steel, brass, copper, aluminum (soft alloys only), fiberglass, and plastic, making the set versatile and adaptable to different project requirements.
Usage
-
Step 1:
Install the correct punch mandrel on the hydraulic cylinder, along with the female portion of the punch die. -
Step 2:
Drill a pilot hole large enough to clear your selected punch mandrel in the panel or material you are working on. -
Step 3:
Insert the punch mandrel through the drilled hole in the panel. Install the male portion of the punch die by threading it down until it is snug against the material to be punched. -
Step 4:
Close the pump valve and begin pumping the handle to drive the punch through the metal. Once the cut is complete, release the pump valve, remove the punch dies, and proceed to the next hole.
Care and Maintenance
- Cleaning: Regularly clean the punches and dies after each use to remove any metal shavings or debris. This prevents build-up that could dull the cutters or cause jamming.
- Lubrication: Apply a light coating of oil to the punches and dies periodically to prevent rust and ensure smooth operation. Pay special attention to the moving parts of the hydraulic pump to keep it in optimal working condition.
- Inspection: Before each use, inspect the cutters for signs of wear or damage. Replace any worn or damaged parts immediately to maintain cutting efficiency and safety.
- Storage: Store the hole cutter set in its carrying case in a dry, cool place. This will protect the tools from moisture and physical damage, ensuring they remain in good condition for future use.
Troubleshooting
| Issue | Possible Cause | Solution |
|---|---|---|
| Punch not cutting through material | Dull punch or incorrect assembly | Sharpen |
or replace the punch; check assembly
Hydraulic pump not functioning| Low hydraulic fluid or air in the system|
Refill hydraulic fluid; bleed the system
Slug getting stuck in die| Misalignment or worn slug splitting cutter| Realign
the material; replace the cutter
Uneven hole size| Incorrect die alignment or material shifting| Ensure proper
alignment and secure material
Difficulty in removing punch| Debris or metal shavings in die| Clean the die
and punch thoroughly
Leakage in hydraulic pump| Worn seals or connections| Inspect and replace
seals or tighten connections
Inconsistent punching force| Air in hydraulic system or low fluid level| Bleed
the system and refill hydraulic fluid
Pros and Cons
Pros
- Fast and efficient punching capability.
- Durable construction with a five-year warranty.
- Compatible with various materials and punch sizes.
Cons
- Some users report wobbling with certain dies.
- Initial setup may require some practice for new users.
Contact Information
The contact information for TEMCo is as follows:
-
Phone Numbers :
- General inquiries: 513-677-8555
- Toll-free: 800-824-1754
-
Address :
- Temco, Inc.
513.677.8555
800.824.1754
- Temco, Inc.
-
Website : temcoinc.com/contact
Warranty
The TEMCo TH0037 comes with a five-year warranty covering manufacturing defects and ensuring peace of mind for users.
FAQs
What materials can the TEMCo TH0037 Electrical Conduit Hole Cutter Set cut through?
The TEMCo TH0037 can cut through materials such as steel, stainless steel, brass, copper, aluminum (soft alloys only), fiberglass, and plastic.
What is the range of hole sizes that the TEMCo TH0037 Electrical Conduit Hole Cutter Set can create?
The TEMCo TH0037 can create holes ranging from ½ to 4 in diameter, accommodating a wide variety of conduit sizes.
What is the material used to make the TEMCo TH0037 Electrical Conduit Hole Cutter Set?
The TEMCo TH0037 is made from durable alloy steel, ensuring longevity and reliability during heavy-duty use.
How many hole cutters are included in the TEMCo TH0037 Electrical Conduit Hole Cutter Set?
The TEMCo TH0037 set includes 10-hole cutters of various sizes.
What operation mode does the TEMCo TH0037 Electrical Conduit Hole Cutter Set use?
The TEMCo TH0037 operates hydraulically, providing powerful force for cutting through tough materials.
What is the weight of the TEMCo TH0037 Electrical Conduit Hole Cutter Set?
The TEMCo TH0037 weighs 58.16 pounds, reflecting its robust construction and comprehensive toolkit.
What feature of the TEMCo TH0037 Electrical Conduit Hole Cutter Set aids in slug removal?
The TEMCo TH0037 features a slug-splitting design that facilitates easy removal of slugs after punching.
What makes the TEMCo TH0037 Electrical Conduit Hole Cutter Set precise in cutting?
The TEMCo TH0037 is equipped with laser-engraved alignment marks, ensuring accurate and clean cuts.
What is the maximum thickness the TEMCo TH0037 Electrical Conduit Hole Cutter Set can punch through?
The TEMCo TH0037 can punch through up to 1/8 inch (11 gauge) thick steel and 1/16 inch thick stainless steel.
What kind of maintenance does the TEMCo TH0037 Electrical Conduit Hole Cutter Set require?
The TEMCo TH0037 requires regular cleaning, lubrication, and inspection to ensure optimal performance and longevity.
How does the TEMCo TH0037 Electrical Conduit Hole Cutter Set reduce operator fatigue?
The TEMCo TH0037 features deep draw dies with optimized cutter face angles, reducing the force needed for cutting and minimizing operator fatigue.
What should be done if the TEMCo TH0037 Electrical Conduit Hole Cutter Set’s hydraulic pump leaks?
If the TEMCo TH0037 hydraulic pump leaks, inspect and replace worn seals or tighten any loose connections to resolve the issue.