ASKO D5524XL Cycles Dishwasher with Hidden Controls at Trail Appliances Instruction Manual

: July 31, 2024
: ASKO

Table of Contents

D5524XL Cycles Dishwasher with Hidden Controls at Trail Appliances
Product Specifications:
Product Usage Instructions:
Base and Related Parts Installation:
Baskets and Related Parts Setup:
Wash System Maintenance:
- Frequently Asked Questions (FAQ):
Q: How often should I clean the dishwasher parts?
Q: Can I use generic replacement parts for this model?

D5524XL Cycles Dishwasher with Hidden Controls at Trail Appliances

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Product Specifications:

Model: ASKO D5524XL
Variant: XL FI US – Titan (DW90.2)
Base and Related Parts:
- Materials: Various metals and plastics
- Quantity: Multiple components as specified in the manual
Baskets and Related Parts:
- Materials: Plastic, metal
- Quantity: Multiple components as specified in the manual

Product Usage Instructions:

Identify each part using the spare part number from the
manual.
Assemble the base components according to the provided
diagrams.
Secure the parts using the specified screws and fasteners.

Arrange the baskets and related parts according to their
descriptions in the manual.
Install the upper and lower baskets, ensuring they are
correctly positioned.
Attach wheels, holders, and other accessories as indicated in
the manual.

Wash System Maintenance:

Clean the wash system components regularly to prevent
blockages.
Check and replace any worn-out or damaged parts to maintain
optimal performance.

Frequently Asked Questions (FAQ):

Q: How often should I clean the dishwasher parts?

A: It is recommended to clean the dishwasher parts every 1-2
months to ensure efficient operation.

Q: Can I use generic replacement parts for this model?

A: It is advisable to use genuine replacement parts specifically
designed for the ASKO D5524XL to maintain performance and
warranty.

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ASKO D5524XL Owner’s Manual
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D5524 XL FI US

Base and related parts

101

142

102

135

141

164

125 157

137
111 108

134 169

140 166
165 167

116

105

133

170 168

ASKO, D5524 XL FI US – Titan (DW90.2)

Pos

Spare part No.

Description

101 101-a 101-b 102 102-a

8801387 8901104 8901110 8078006 8902357

BOTTOM OUTER COMPL. Screw 20 Torx Machine Screw w/ORing DW 05/06 25T REAR PANEL Screw RTS 4.2X13 FZB T20

105

8074228

108

8073480

111

8073481-49

116

8082272

125

8078007-81

Leveling Foot M10X75 T30 8.8 FZB Toe Kick bracket Right & Left Toe Kick Bracket Clip L-Grey Sound Absorb Protective Plate GUARD PLATE FLANGED TITANIUM

125-a 133 134 135 137

8902357 8051957 8079551 8083262 8083041

Screw RTS 4.2X13 FZB T20 Glide Foot DOOR SPRING ADJUST. COMPL CORD SET 15A AMERICA Terminal Block w/RFI DW70

137-a 140 141 141-a 141-b

8901097 8801376 8079522 8074473 8090072

Screw Terminal KIT INL.VALVE/LOCKARM SING120V PEX Inlet hose DW SEALING EPDM 13X9,1 SEAL 3/4 EPDM 25,9X10,9X2

142 157 164 165 165-a

8006948 8073566-81 8079597 8078013 8902362

Grommet Toe Kick Mettalic LOCK ARM INLET VALVE DOOR SPRING HOLDER SCREW RTK ST 4,2X9,5 FZB WAX.

166 167 167-a 168 169

8901779 8076804 8902357 8076806 8079544

O-RING 10X3,5 ADJUSTABLE SHEET DOOR SPRING Screw RTS 4.2X13 FZB T20 SCREW ADJUSTABLE DOOR SPRING GLIDE WASHER ADJUST.DOORSPRING

170

8079545

GUIDANCE ADJUST.DOORSPRING

Base and related parts

Qty
1 Pc’s 2 Pc’s 4 Pc’s 1 Pc’s 4 Pc’s
3 Pc’s 2 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s
4 Pc’s 3 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s 2 Pc’s 2 Pc’s
1 Pc’s 1 Pc’s 2 Pc’s 2 Pc’s 2 Pc’s
2 Pc’s

Comment

D5524 XL FI US

Baskets and related parts

227

210 202
241 215

234

221 222

220 218

213 208

245 292 244
275

231 212
277 203 206

ASKO, D5524 XL FI US – Titan (DW90.2)

Pos

Spare part No.

Description

201

8057056

202

8801315-36

203

8801316-36

206

8079257-77

208

8071214-77

UPPER BASKET EXCL D.GREY 07 LOWER BASKET EXCL D.GREY 07 WHEEL FOR LOW DISHW BASKET CPL Knife Holder 05/06 DW

210

8071337-36

212

8801396-77

213

8058498-77

215

8079122-36

218

8801350

Cup Shelf Wine Glass 05/06 DW Cutlery Bskt for Stnd Tines Upper Basket Wheel PLATERACK D-GREY DW Upper Basket Guide Rail Kit

220

8057978-77

221

8088703-77

222

8801349-77

227

8057489-E

231

8079251-77

DW Rail Stop – Back Grey BASKET STOP Bearing Holder w/Bearings Door strip 3000xl DOOR CUTLERYBASKET UL4

234 234-a 234-b 241 244

8070649 8070654 8901104 8057506-77 8078300

Lock Hitch Int LOCK WASHER INTEGR. Screw 20 Torx Machine Knife Stop AIRBREAK STD. DW70 UL4

245

8078304-77

275

8070614

277

8801332-77

292

8901778

Lockring Air Break Grey SEALING STRIPE TRIM STRIPE USA HANDLE LOWER BASKET COMPL. O-RING 95X4

Baskets and related parts

Qty
1 Pc’s 1 Pc’s 1 Pc’s 8 Pc’s 2 Pc’s
1 Pc’s 1 Pc’s 4 Pc’s 2 Pc’s 2 Pc’s
2 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s

Comment
Not a spare part New design

D5524 XL FI US

Wash system

326 313
331 313
325 312
308 327

318 359 323
328 329
303 310

307 305 357

304 303 306

ASKO, D5524 XL FI US – Titan (DW90.2)

Pos

Spare part No.

Description

301 303 303-a 304 305

8077998 8078082 8083804 8079683 8801463

CIRC.PUMP 120V 60HZ Capacitor 7 0UF 400V P2 CLASS RUBBER DAMPER HI CIRC.PUMP UL4 HEATER W.INSERT 1200W120V DW70

306

8083603

307

8079575

308

8073385-77

310

8801409

312

8801270

Seal Heating Element DW70/90 INSERT FOR HEATER Cup Drainage Gray KIT HOSE INCL.CLAMPS CIRK.PUMP Spray Arm Bearing Kit

313

8801268

313

8801268

318

8073387

323

8801270

325

8072891

Spray Arm Bearing Kit KIT SPRAYARM BEAR. UPPER DW20 Spray Pipe KIT SPRAYARM BEAR. LOW NOZZLE Spray Arm Lower Complete

326 327 327-a 328 329

8072894 8073381 8902085 8071607 8078086

Spray Arm Upper Complete Tube Pot Rinse Screw 20T for Plastic Locking Spray Pipe Bearing INTERMEDIATE

331

8072543-77

357

8083603

359

8901765

Spray Nozzle Seal Heating Element DW70/90 ORing det Comp 03/04 DW

Wash System

Qty
1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s
1 Pc’s 1 Pc’s 1 Pc’s

Comment
Not to be ordered
For part no 8073381 and 8076902-L-77

D5524 XL FI US

Bottom vell and related parts

418 416

420

406

421

411 403
410
411 410
424 425

409

423

405

419 405 402
402

422 407
415

ASKO, D5524 XL FI US – Titan (DW90.2)

Bottom well and related parts

Pos

Spare part No.

Description

Qty Comment

402 402-a 403 405 405-a

8084691 8081039 8078033 8073839 8074040

BOTTOM WELL PRESSURE SENS. UL4 O-RING 110×4 Rinse Cap Bottom Well – Yellow Pressure Sensor O-Ring-Press Sensor

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

406 407 409 410 410-a

8074364 8073835 8078038-77 8078089 8002584

Strainer DW20 Microswitch Float Pipe Filter DW70 Drain Pump 120V 60Hz ORing Drain Pump 05/06 DW

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

411 411-a 415 416 418

8091596 8901768 8078025 8078039-77 8072528-77

OUTLETH. W HARDEND CUFF US UL4 O-RING 32,3X3 (BD) Float Strainer Basket Grey Holder Outlet Hose

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

418-a 418-b 419 420 421

33700450 8902072 8072848 8074760-77 8075321

Cable Strip SCREW PT KB40X10 WN1442 GALV Lockring Bottom Well Ventilator End Cuff

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

422

8078096

423

8080827

424

8079691

425

8083211

Thermistor BOTTOM LID TUBE FILTER SEALING FLAT NON RETURN VALVE HOOK NON RETURN VALVE

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

D5524 XL FI US

Inner door, panel and related parts

501 504

506

508 523
529

505
510 542

511

ASKO, D5524 XL FI US – Titan (DW90.2)

Inner door, panel and related parts

Pos

Spare part No.

Description

Qty Comment

501

8801413

504

8083095

505

8089953

506

8089952

507

8057530

DOOR INNER W.OUT FAN/IN DW70XL COMBIDISP AWECO REED 120V DW90 HINGE RIGHT PAINTED HINGE LEFT PAINTED Screw hinge 05

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 2 Pc’s

507-a 508 510 511 511-a

33500262 8088699 8801294 8078017-P-81 8900646

Nut Term Block WASHER HINGE BEARING DOOR SEAL LOWER W.CORNER GUARD DOOR OUTER HIGH FI INT TITAN Screw 20 Torx SS

2 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s 6 Pc’s

523 523-a 523-b 529 542

8079546 8902357 8900646 8074278 8079686

INTERM.STAY XL FI EU Screw RTS 4.2X13 FZB T20 Screw 20 Torx SS Bracket for harness COVER, CABLES DW70

1 Pc’s 2 Pc’s 2 Pc’s 1 Pc’s 1 Pc’s

D5524 XL FI US

Control panel and related parts

603

628 651
685

644

607

601

ASKO, D5524 XL FI US – Titan (DW90.2)

Control panel and related parts

Pos

Spare part No.

Description

Qty Comment

601

8084001-UL

602

8090946

602

8090947

603

8084046-81

607

8801483

PANEL DW90 INTEGRATED LOCK UL4 PROG.INFO.LABEL D55-5624 ENG PROG.INFO.LABEL D55-5624 FR LENS DW90.2 ASKO GRAPHIC CONTR. UNIT COMPL DW90.2 WH/BL

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

610

8079517

614

8078068

616

8078067

618

8079511

619

8084063

CABLE SET THERMISTOR UL4 CABLE SET CI.PUMP IN.VALVE UL4 CABLE SET FLOW & PRESSURE UL4 CABLESET POWER TOUCH UL4 CABLESET DOOR WITH REED UL4

1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s 1 Pc’s

622 628 644 644-a 651

8078063 8084019 8073670 8902085 8073836

CABLE SET DRAIN UL4 TOUCH LENS DW90.2 UL4 Lock Complete Integrated Screw 20T for Plastic MICROSWITCH DOOR

1 Pc’s 1 Pc’s 1 Pc’s 2 Pc’s 0 Pc’s

685

8091974-69

690

8094389

690

8094390

DECOR INSERT DW90.2 2BU GR.UL4 INSTRUCTIONS D5524 FI XL ENG INSTRUCTIONS D5524 FI XL FR

1 Pc’s 1 Pc’s 1 Pc’s

KD/CD: COMBI DISPENSER CP: CIRCULATION PUMP DIV: WATER DIVERTER VALVE
AP/DP: DRAIN PUMP DR: DOOR
LB/DS: DOOR SWITCH F: FILTER
FM: FLOW METER FL/FN 1: FAN DOOR FAN/FN 2: FAN BOTTOM
FS: FLOAT SWITCH EL/HE: HEATING ELEMENT HE (PTC): HEATING ELEMENT PTC BE/HL: HALOGEN LAMP
HS: HUMIDITY SENSOR IS: ILLUM. SWITCH IV: INLET VALVE I2C: I2C TB/MS: MAIN SWITCH MV: MIX VALVE TS/PS: PRESSURE SENSOR VMG/RAS: RINSE AID SENSOR SL: STATUS LIGHT SG/SS: SALT SENSOR SV: SALT VALVE NTC/TH: THERMISTOR GS/TS: TURBIDITY SENSOR UART: UART VAX: VAX ACTUATOR HWC: HOT WATER CIRCUIT
WIRES IN ALL MACHINES
INTERNAL CONNECTION
WIRES IN SOME MACHINES

HWC FN2 TDE HE (PTC)
MS HE

RESISTANCES AT ROOM TEMPERATURE (CA. 20°C/68°F)

VALUES WITH +/-10% ARE REGARDED AS NORMAL

COMPONENT

RESISTANCE

RADIO INTERFERENCE SUPPRESSION FILTER 1 MOHM

HEATING ELEMENT 1200W 120V

12 OHM

HEATING ELEMENT 1600W 230V HEATING ELEMENT 2040W 230V

32 OHM 25 OHM

THERMISTOR

60 KOHM

COMBINED DISPENSER 120V

0,28 KOHM

COMBINED DISPENSER 230V CIRCULATION PUMP 120V 60HZ

1,32 KOHM 32 OHM

CIRCULATION PUMP 230V 50HZ

110 OHM

CIRCULATION PUMP 220V 60HZ

56 OHM

DRAIN PUMP 120V 60HZ

25 OHM

DRAIN PUMP 230V 50HZ

150 OHM

DRAIN PUMP 230V 60HZ

85 OHM

SPRAY ARM DIVIDER 120V 60HZ SPRAY ARM DIVIDER 230V 50/60HZ

2.6 KOHM 8,5 KOHM

INLET VALVE SINGLE INCL. 120V

0.95 KOHM

INLET VALVE SAFETY INCL. 120V

0.5 KOHM

INLET VALVE SINGLE INCL. 230V INLET VALVE SAFETY INCL. 230V

3,9 KOHM 2 KOHM

SALT VALVE 120V

0,65 KOHM

MIX VALVE 120V

0,65 KOHM

SALT VALVE 230V

3 KOHM

MIX VALVE 230V

2,3 KOHM

HALOGEN LAMP 5W 12V

<10 KOHM

WAX MOTOR FAN MOTOR 120V

1.1 KOHM 0.18 KOHM

FAN MOTOR 230V

0,85 KOHM

FAN MOTOR 2 120V

0,22 KOHM

FAN MOTOR 2 230V

0,90 KOHM

DR HE CP

F

N

L

FAN
14
PTC

DW90.1, DW90.1OEM, DW9

TB
10
EL

1

2

3

4

AP VMG LB KD FL VAX CP IV SV

CP

1/C 3/4 2
1/C 3/4

VAX FN 1 CD DS DP RAS
FS

SV IV

CIRCUIT DIAGRAM DW90.1, DW90.1OEM
80 840

DW90.1, DW90.1 OEM, DW90.2 After power on, wait until LCD is turned on. Then, within 5sec, press first T1 and directly after T2. Hold both buttons pressed during 5sec to enter service menu.

Failure
START (T2) Diagnostic
PROG (T1)
START (T2) Water inlet PROG (T1)
START (T2) Variant, DW90.1
PROG (T1)
Variant, DW90.2

F:XX
d:01
d:02 d:03 d:04 d:05
d:06 d:07 d:08 d:00
P:0 P:5 P:10 P:15 L:0
L:5 L:10 L:15
U:1 DW90.1 U:2 DW90.1 OEM
U:3 DW90.1 U:4 DW90.1 OEM
U:5 DW90.1 U:6 DW90.1 OEM
U:7 DW90.1 and DW90.1OEM
U:1
U:2

Last failure read out. F10 Overfillig, F11 Drain, F12 Water inlet,F40 Valve leakage, F41 Temp. stop,F42 Thermistor, F43 Pressure sensor, F44 Turbidity sensor, F45 Diverter
Mix valve and inlet valve on (1 sec delay between mixventil and inlet valve) Inlet valve on Salt Valve on Combi dispenser on Circulation and spolarmsväxlaren (if available) shall alternate between positions 1 and 3 every 30 seconds Circulation and heaters – max 75 ° C Fan and vax actuatoor Drain Pump on No components on
Normal water intake, default Water intake increased +5% Water intake increased +10% Water intake increased +15% Time, flow meter disconnected, inlet time: no of pulses x 0.068 [s] Timed water intake increased +5% Timed water intake increased +10% Timed water intake increased +15%
Variant 1 and 2, the default setting (temperature, drying) Variant 3 and 4 (Temperature, Drying, Delayed Start) Variant 5 and 6 (Set of time program, Temperature, Drying, Time saving, Delayed Start) Variant 7 (Set of time program, Temperature, Drying, Time-saving, Upper Lower basket wash, Delayed Start) Variant 1, the default setting (temperature, drying) Variant 2 (Temperature, Drying, Delayed Start)

PROG (T1)

U:3

Variant 3 (Temperature, Drying, Delayed Start,

Set of time program)

U:4

Variant 4 (Temperature, Drying, Delayed Start,

Set of time program, Time saving)

START (T2)

Region

EU

Region Europe, the default setting

PROG (T1)

US

Region USA

AU

Region Australia

START (T2)

Fan Sequence

Y:0

No fan sequence during wash cycle

PROG (T1)

Y:1

Fan sequence during the wash cycle but not in

Normal program, the default setting

Y:2

Fan in sequence during the all wash cycles

START (T1)

TDE & HWC,

A:0

Turbo Drying Express and Heat Water Circuit

only DW90.2

off, default setting

PROG (T1)

A:1

Turbo Drying Express on

A:2

Heat Water Circuit on

START (T2)

ECO, only DW90.1

E:0

ECO off, the default setting

PROG (T1)

E:1

ECO on, when the machine is connected to

hot water consumed less electrical energy to

heat water and program time is shortened.

START (T2)

Super rinse

S:0

Super Rinse, default

PROG (T1)

S:1

Super Rinse on. Adding two extra rinses.

START (T2)

Total restart

r:0

No restart on the next press T2, default

PROG (T1)

r:1

Total restart at the next press T2

START (T2)

DW90.3 To enter service menu, press T1 and T2 at power on.

START (T2)

Failure

CU Date code xxxx

Software xxx

PROG (T1)

3 FAIL. xxxx

2 FAIL. xxxx

1 FAIL. xxxx

START (T2)

Diagnostic

Testing

Testing Valve A: XXX

Testing Valve B: XXX

PROG (T1)

Testing Salt Testing Dispenser Testing Cirk: XXV

Control unit manufacturing date:year week Software version Last failure 2nd last failure 3rd last failure
No component on Mix valve on and inlet valve on (1 sec delay between mix valve and inlet valve), flow in pulses(XXX) by flow meter Inlet valve on (1 sec delay), flow in pulses(XXX) by flow meter Salt valve on Kombi dispenser on Circulation pump on and the water diverter valve(if present) shall change between position 1 and 3 every 30 second, turbidity(XX) in Volt

START (T2) Water inlet
PROG (T1)
START (T2) LCD-cont
PROG (T1) START (T2)
TDE PROG (T1) START (T2)
Fan seq. PROG (T1)
START (T2) DUO
PROG (T1) START (T2)
Region
PROG (T1) START (T2)

Testing Heater: XX°C
Testing Fan: XXXX
Testing TDE Testaing Drain: XXV
Water volume 0 Water volume +5% Water volume +10% Water volume +15% Water volume Time 0
Water volume Time +5% Water volume Time +10% Water volume Time +15%
Contrast 0 Contrast +1 Contrast +2 Contrast -1
Turbo Drying On Turbo Drying Off
Fan Off Fan 1 On
Fan 2 On
DUO Off DUO On
Region EU Region US Region AU

Circulation pump and heater on until max 75°C, temp displayed in °C or °F according to machine setup Fan and wax actuator on, humidity value(XXXX Hz) TDE fan on and TDE heater on drain pump on , pressure sensor value(XX) in Volt
Normal water intake, default Water intake increased +5% Water intake increased +10% Water intake increased +15% Time, flow meter disconnected, inlet time: no of pulses x 0.068 [s] Timed water intake increased +5% Timed water intake increased +10% Timed water intake increased +15%
LCD-contrast 0 LCD contrast +1 LCD contrast +2 LCD contrast -1
Turbo Drying Express On Turbo Drying Express off
No fan sequence during wash cycle Fan sequence during the wash cycle but not in Normal program, the default setting Fan in sequence during the all wash cycles
DUO Off DUO On, to activate frogram like Sani, Pots & pans
Region Europa, default setting Region USA Region Australien

Displays

DW90.1

L3 L4

L2

L5

L1 PROGRAM L6
T3 T1 T6
L7 T4 T5

L8

L9

Panel type DW90.1

DW90.1 OEM

L1

L2