LG MB4349H Microwave Oven User Manual

: July 11, 2024
: LG

MB4349H Microwave Oven

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Specifications

ITEM	DESCRIPTION
MODEL	MB4349H
Power Requirement	220 V~ 50 Hz Single phase, 3 wire grounded
Power Output	Microwave: 1200 W, Grill: 1100 W, Combi: 2250 W
Microwave Frequency	2450 MHz
Magnetron	2M214 – 39F
Timer	0 ~ 99 min.
Outside Dimensions	485 (W) x 280 (H) x 385 (D) mm
Cavity Dimensions	332 (W) x 200 (H) x 341 (D) mm
Net Weight	13.5 kg (approx.)
Shipping Weight	15.0 kg (approx.)
Control Complement	Back Side
Rating Label Location	Accessories

Product Usage Instructions

Safety Precautions

This device should only be serviced by qualified personnel.
Before servicing, always read the safety precautions in the manual
to ensure safe operation and avoid exposure to microwave
energy.

Cautions during Servicing

Avoid exposure to excessive microwave energy by not operating
the oven with the door open. Make safety checks before servicing
and never operate without the necessary microwave energy absorbing
load attached.

Microwave Power Levels

Full power throughout the cooking time for variable cooking
power level max.
MED.-HIGH: Approx. 80% of Full power
MEDIUM: Approx. 60% of Full power
DEFROST: Approx. 40% of Full power
LOW/WARM: Approx. 20% of Full power

Installation Instructions

Before starting, carefully read and follow all installation
instructions provided in the manual.

FAQs

Q: Can this microwave oven be used for commercial

purposes?

A: No, this microwave oven is designed for household use only
and is not recommended for commercial purposes.

Q: What should I do if the microwave is not heating food

properly?

A: Ensure that the microwave is set to the appropriate power
level for the type of food being heated. Refer to the manual for
details on power levels and adjust as needed.

Q: How should I clean the microwave oven?

A: Clean the interior and exterior of the microwave oven with a
mild detergent and water. Never use abrasive cleaners or metal
scouring pads as they can damage the surfaces.

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LG MB4349H Owner’s Manual
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MICROWAVE OVEN SERVICE MANUAL
MODEL: MB4349H
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL30190713

March, 2010 Printed in Korea

SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel. Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be taken to avoid possible exposure to excessive microwave energy.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open. B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse. C) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. E) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.

CONTENTS
(Page)
SAFETY PRECAUTIONS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Inside front cover SPECIFICATIONS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 1-1 CAUTIONS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 2-1 INSTALLATIONS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 3-1 OPERATING INSTRUCTIONS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-1
FEATURES- – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-1 CONTROL PANEL – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-1 OPERATING SEQUENCE- – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-2 SCHEMATIC DIAGRAM – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-3 CIRCUIT DESCRIPTION – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 4-4 SERVICE INFORMATION – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-1 TOOLS AND MEASURING INSTRUMENTS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-1 MICROWAVE LEAKAGE TEST – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-1 MEASUREMENT OF MICROWAVE POWER OUTPUT – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-3 DISASSEMBLY AND ADJUSTMENT – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-3 INTERLOCK CONTINUITY TEST- – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-7 COMPONENT TEST PROCEDURE – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-8 TROUBLE SHOOTING – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 5-12 EXPLODED VIEW – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 6-1 REPLACEMENT PARTS LIST – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 7-1

SPECIFICATIONS

ITEM
MODEL Power Requirement
Power Output Microwave Frequency Magnetron Timer Outside Dimensions Cavity Dimensions Net Weight Shipping weight Control Complement
Rating Label Location

DESCRIPTION

MB4349H

220 V~ 50 Hz

Single phase, 3 wire grounded

Microwave

1200 W

Grill

1100 W

Combi

2250 W

800 watt full microwave power (IEC60705)

2450 MHz

2M214 – 39F

0 ~ 99 min.

485 (W) x 280 (H) x 385 (D) mm

332 (W) x 200 (H) x 341 (D) mm

13.5 kg (approx.)

15.0 kg (approx.)

Microwave Power for Variable Cooking Power level max. ………………………………………….. Full power throughout the cooking time MED.-HIGH ……………………………….. approx. 80% of Full power MEDIUM ……………………………………. approx. 60% of Full power DEFROST …………………………………. approx. 40% of Full power LOW/WARM ………………………………. approx. 20% of Full power

Back Side

Accessories

Owner’s manual Glass tray Rotating ring High rack Low rack

This microwave oven is designed for household use only. It is not recommended for commercial purposes.

1-1

CAUTIONS

Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
· DO NOT operate on a 2-wire extension cord during repair and use.
· NEVER TOUCH any oven components or wiring during operation.
· BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
· For about 30 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must discharge the high voltage capacitor by shorting across the two terminals with an insulated screwdriver.

MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange and gasket must be secure never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.
· Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed.
· Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.

· Remove your watches whenever working close to or replacing the Magnetron.
· NEVER operate the oven with no load. · NEVER injure the door seal and front plate of the oven
cavity. · NEVER put iron tools on the magnetron. · NEVER put anything into the latch hole and the
interlock switches area.

ANTENNA

Gasket

FILAMENT TERMINALS

COOLING FIN
MAGNETRON CHASSIS GROUND
MAGNETRON

THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.

2-1

INSTALLATIONS

BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.

INSTALLING
1. Empty the microwave oven and clean inside it with a soft, damp cloth. Check for damage such as misaligned door, damage around the door or dents inside the cavity or on the exterior.

EARTHING INSTRUCTIONS
This microwave oven is designed to be used in a fully earthed condition. It is imperative, therefore, to make sure it is properly earthed before servicing

2. Put the oven on a counter, table, or shelf that is strong enough to hold the oven and the food and utensils you put in it. (The control panel side of the oven is the heavy side. Use care when handling.)
3. Do not block the vent and the air intake openings. Blocking vent or air intake openings can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper air flow.
4. The oven should not be installed in any area where heat and steam are generated, because they may damage the electronic or mechanical parts of the unit. Do not install the oven next to a conventional surface unit or above a conventional wall oven.
5. Use microwave oven in an ambient temperature less than 104°F(40°C).
6. Place the microwave oven on a sturdy and flat surface at least 10 cm(4 inches) from the wall.
7. Place the microwave oven as far away as possible from TV, RADIO, COMPUTER, etc., to prevent interference.

WARNINGTHIS APPLIANCE MUST BE EARTHED

IMPORTANT
The wires in this mains lead are colored in accordance with the following code:

Green-and-yellow: Blue: Brown:

Earth Neutral Live

As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows.

The wire which is colored green-and-yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol ( ) or colored green or green-and-yellow.

8. Do not touch the front glass during or after cooking of the Grill and Combination mode. This glass is very hot during heater operating.
9. Do not operate the oven at microwave and combination mode with Grill rack placed in the cavity when the oven is empty.
10cm

The wire which is colored blue must be connected to the terminal in the plug which is marked with the letter N or colored black.
The wire which is colored brown must be connected to the terminal in the plug which is marked with the letter L or colored red.

3-1

OPERATING INSTRUCTIONS

FEATURES

Window Door Screen Door Seal

Oven Front Plate

Control Panel

HIGH RACK LOW RACK

Safety Door Lock System GLASS TRAY ROTATING RING

CONTROL PANEL
1
2 3 5 6 7 8 9 10 12 13

1. DISPLAY WINDOW: Used to show time of day, cooking of veg, power level of cooking, cooking category.

2. GRILL: Used to select the grill cooking.

3. MICRO: Used to select power level for cooking.

4. COMBI: Used to select the combination cooking.

5. AUTO GRILL

4

6. AUTO COOK: Used to cook the foods listed by one

touch.

7. AUTO DEFROST: Used to select the auto weight defrost.

8. AUTO REHEAT: Used to select the auto reheat.

9. QUICK DEFROST: Used to select the quick defrost.

10. TASTE SAVER: Used to taste saver.

11. MORE/LESS: Used to change the cooking time & desired weight.

12. COOK TIME: Used to cook food for a desired time.

11

13. STOP/CLEAR: Used to stop over and clear all

entries except time of day.

14. START/QUICK START: To quickly set the cooking

14

time directly.

4-1

OPERATING SEQUENCE

The following is a description of component functions during oven operation.
1. SETTING THE CLOCK

Stop

Clock

Set the hour

Clock

Set the minutes

Clock

NOTE: 1) You can set 12 hour clock or 24 hour clock optionally.
2) Clock will operate as long as power is applied to the oven.

2. CANCEL FUNCTION
Touch the STOP pad whenever you need to cancel an entry or a function currently in use. The display will either return to the last item entered or to the clock.

3. CHILD LOCK

This oven has a CHILD LOCK feature.

· TO SET CHILD LOCK

· Touch the Stop pad · Touch STOP pad
the display.

L appear in

· TO CANCEL CHILD LOCK

· Touch the Stop pad

· Touch STOP pad

L disappears.

4. QUICK START

Stop

Quick start

5. MICROWAVE COOKING

Stop

Power

Time

Start

6. GRILL COOKING

Stop

Grill

Time

Start

7. COMBI COOKING

Stop

Combi

Time

Start

8. AUTO WEIGHT DEFROST

Stop

Auto Defrost

Weight (kg)

Start

9. AUTO COOK

Stop

Auto

Weight

Cook

(kg)

Start

10. AUTO REHEAT

Stop

Auto Reheat

Weight (kg)

Start

11. AUTO GRILL

Stop

Auto

Weight

Grill

(kg)

Start

12. TASTE SAVER

Stop

Taste

Weight

Saver

(kg)

13. MORE / LESS

Stop

COOKING

Start MORE

Stop

COOKING

LESS

4-2

SCHEMATIC DIAGRAM
4-3

CIRCUIT DESCRIPTION
GENERAL DETAILS
· The low voltage transformer supplies the necessary voltage to the micom controller when power cord is plugged in.
· When the door is closed, the primary switch is ON, the secondary switch is ON, and the monitor switch opens (contact COM and NO).
WHEN SELECTING COOKING POWER LEVEL AND TIME
· The micom controller memorizes the function you set. · The time you set appears in the display window. · Each indicator light turns on to indicate that the stage
has been set.
WHEN TOUCHING THE START PAD
· The coil of the relay is energized by the micom controller.
· Power input is supplied to the high voltage transformer through the fuse to the primary switch and relay 2.
· Turntable rotates.

FUSE

PRIMARY SWITCH

L

MONITOR SWITCH

H.V. TRANSFORMER

N

RELAY 2 MICOM CONTROLLER

SECONDARY SWITCH

· The fan motor rotates and cools the magnetron by blowing the air (coming from the intake on the baseplate).
· The air is also directed into the oven to exhaust the vapor in the oven through the upper plate.
· Cooking time starts counting down. · 3.2 volts AC is generated from the filament winding of
the high voltage transformer. This 3.2 volts is applied to the magnetron to heat the magnetron filament through two noise-preventing choke coils. · A high voltage of approximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the high voltage diode and charging of the high voltage capacitor. · The negative 4000 Volts DC is applied to the filament of the magnetron.
WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM.
· The micom controller controls the ON-OFF time of relay 2 by the applied signal to vary the average output

power of microwave oven as POWER LEVEL. (refer to page 1-1)

WHEN THE DOOR IS OPENED DURING COOKING
· Both the primary switch and relay 2 are cut off primary winding voltage of the high voltage transformer.
· ON-OFF of relay 2 is coupled electrically with opening and closing of the secondary switch.
· When the door is opened, the secondary switch is opened and when the door is closed, the secondary switch is closed.
· The cooking time stops counting down. · Relay stops functioning. · As the door is opened, if the contact of primary switch
and relay 2 and/or secondary switch fails to open, the fuse opens due to the large current surge caused by the monitor switch activation, which in turn stops magnetron oscillation.

FUSE

PRIMARY SWITCH

L

MONITOR SWITCH

H.V. TRANSFORMER

N

RELAY 2 MICOM CONTROLLER

SECONDARY SWITCH

WHEN TOUCHING THE START KEY WITH THE GRILL COOKING FUNCTION SELECTED
· The contacts of the primary switch and the secondary switch close the circuit.
· A.C. voltage is applied to the grill heater through grill thermostat as shown by the solid line.
GRILL THERMOSTAT

L
L
G -Y E
N
N

GRILL HEATER

RELAY 3
· Turntable rotates. · The fan motor rotates. · The air is also directed into the oven to exhaust the
vapor in the oven through the base plate and upper plate.

4-4

SERVICE INFORMATION

TOOLS AND MEASURING INSTRUMENTS

NECESSARY TOOLS
Tools normally used for TV servicing are sufficient. Standard tools are listed below.
· Diagonal pliers · Long nose pliers · Phillips screwdriver · Flat blade screwdriver · Wrench (size 5mm) · Nutdriver (size 5mm) · Adjustable wrench · Soldering iron · Solder · Vinyl insulation tape · Polishing cloth

NECESSARY MEASURING INSTRUMENTS
· TESTER(VOLTS-DC, AC., Ohmmeter) · Microwave survey meter
– Holaday HI-1500 HI-1501
– Narda 8100 8200
· Inch scale · 600 cc non conductive material beaker (glass or plastic),
inside diameter: approx. 8.5 cm(31/2 in.) · Cylindrical and made of borosilicate glass vessel.
max. thickness: 3 mm outside diameter: approx. 190mm height: approx. 90mm · Glass thermometer: 100°C or 212°F (1 deg scale)

MICROWAVE LEAKAGE TEST

CAUTIONS
· Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing.
· The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2 and should repair any unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.
· If the oven operates with the door open, the service personnel should: – Tell the user not to operate the oven. – Contact the manufacturer.
· The service personnel should check all surface and vent openings for microwave leakage.
· Check for microwave leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 4 mW/cm2. Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage.

MEASURING MICROWAVE ENERGY LEAKAGE
· Pour 275±15cc of 20±5°C(68±9°F) water in a beaker which is graduated to 600 cc, and place the beaker on the center of the turntable.
· Set the energy leakage monitor to 2450 MHz and use it following the manufacturer’s recommended test procedure to assure correct result.
· When measuring the leakage, always use the 2inch (5cm) spacer supplied with the probe.
· Operate the oven at its maximum output. · Measure the microwave radiation using and
electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured
Move probe along shaded area
Probe scanning speed Less than 2.5 cm/sec ( 1in/sec)

5-1

MEASUREMENT WITH OUTER CASE REMOVED
· When you replace the magnetron, measure for microwave energy leakage before the outer case is installed and after all necessary components are replaced or adjusted. Special care should be taken in measuring the following parts. (Circled area of below Fig.) – Around the magnetron – The waveguide
WARNING : AVOID CONTACTING ANY HIGH VOLTAGE PARTS
(Magnetron, H.V. Transformer, H.V. Capacitor, H.V. Cable Ass’y, H.V. Circuit Protector)

NOTES WHEN MEASURING
· Do not exceed meter full scale deflection. · The test probe must be removed no faster than
1 inch/sec (2.5 cm/sec) along the shaded area, otherwise a false reading may result. · The test probe must be held with the grip portion of the handle. A false reading may result if the operator’s hand is between the handle and the probe. · When testing near a corner of the door, keep the probe perpendicular to the surface making sure the probe is moved horizontally along the oven surface, this may possibly cause probe damage.
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
· After adjustment and repair of any microwave energy interruption or microwave energy blocking device, record the measured values for future reference. Also enter the information on the service invoice.
· The microwave energy leakage should not be more than 4 mW/cm.sq. after determining that all parts are in good condition, functioning properly and genuine replacement parts which are listed in this manual have been used.
· At least once a year, have the electromagnetic energy leakage monitor checked for calibration by its manufacturer.

MEASUREMENT WITH A FULLY ASSEMBLED OVEN
· After all components, including the outer case, are fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening, and air inlet openings.
· Microwave energy leakage must not exceed the values prescribed below.
NOTE: Leakage with the outer case removedless than 5 mW/cm.sq. Leakage for a fully assembled oven (Before the latch switch (primary) is interrupted) with the door in a slightly opened position-less than 2 mW/cm.sq.
5-2

MEASUREMENT OF MICROWAVE POWER OUTPUT

· Microwave power output measurement is made with the microwave oven supplied at its rated voltage and operated at its maximum microwave power setting with a load of (1000 ± 5)g of potable water.
· The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of approximately 190 mm.
· The oven and the empty vessel are at ambient temperature prior to the start of the test.
· The initial temperature (T1) of the water is (10±2)°C.It is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the turntable which is in the lowest position and the microwave power switched on.
· The time T for the temperature of the water to rise by a value T of (10±2)°K is measured, where T is the time in seconds and T is the temperature rise. The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is 5°K.

· The microwave power output P in watts is calculated from the following formula :

4187 X (T) + 0.55 X (T2 – T0 ) X M

P =

T

· T2 : Temperature after heating · T0 : Temperature after bowl · M : Weight of bowl

is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is not included. (about 3 sec) · The water is stirred, to equalize temperature throughout the vessel, prior to measuring the final water temperature. · Stirring devices and measuring instruments are selected in order to minimize addition or removal of heat.

WATER LOAD

TURNTABLE

DISASSEMBLY AND ADJUSTMENT

A. OUTER CASE REMOVAL

Disconnect the power supply cord from the outlet. 2) Remove the screws from the rear and along side
edges of the case. The outer case must be moved backward to be lifted off.

C. CONTROL PANEL ASSEMBLY

Disconnect the leadwire from the PCB SUB ASS’Y. 2) Remove the screws for the earth and securing the
control panel. 3) Lift control panel ASS’Y from the oven by the tab
unhooked.

B. POWER SUPPLY CORD

Remove the outer case. 2) Disconnect two terminals, and remove one screw of
the earth terminal.

CAUTION: DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE SERVICING (refer to page 2-1)

5-3

D. DOOR ASSEMBLY / REMOVAL

Open the door. 2) Pull out the door protector very carefully with a flat-
blade screwdriver. CAUTION : Be careful not to damage door seal plate
by screwdriver. 3) Lift up and push the door.
NOTE: 1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch operate normally. 2. After replacing the door, check for microwave energy leakage with a survey meter. Microwave energy must be below the limit of 5 mW/cm. (with a 275 ml water load) 3. When mounting the door assembly to the oven assembly, be sure to adjust the door assembly parallel to the chassis. Also adjust so the door has no play between the inner door surface and oven frame assembly. If the door assembly is not mounted properly, microwaves may leak from the clearance between the door and the oven.
Remove Door Assembly

E. HIGH VOLTAGE TRANSFORMER REMOVAL

Discharge the high voltage capacitor. 2) Disconnect the leadwire from magnetron, high voltage
transformer, and capacitor. 3) Remove the screw holding the high voltage
transformer to the baseplate.
F. FAN MOTOR ASSEMBLY / REMOVAL
Discharge the high voltage capacitor. 2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor. 3) Remove the two screws holding the the suction guide
ASS’Y to the oven cavity and remove the high voltage diode earth screw. 4) Remove the screw of the capacitor bracket. 5) Remove the two screws holding the fan motor ASS’Y to the suction guide ASS’Y.
G. HIGH VOLTAGE CAPACITOR AND DIODE REMOVAL
Discharge the high voltage capacitor. 2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor. 3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode earth screw. 4) Remove the screw holding the high voltage capacitor bracket.
Fan Motor ASS Y

Remove Door Assembly

Suction Guide
H.V Capacitor

H.V Transformer

H.V. Diode

5-4

H. AIR DUCT ASSEMBLY / REMOVAL

Disconnect the leadwire from lamp. 2) Remove the mounting screw to Latch Board.
I. MAGNETRON REMOVAL
Disconnect the leadwire from the high voltage transformer and high voltage capacitor.
Carefully remove the mounting screws holding the magnetron and the waveguide.
Remove the magnetron ASS’Y until the tube is clear from the waveguide.
NOTE: 1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be damaged. 2. When replacing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition. 3. After replacing the magnetron, check for microwave leakage with a survey meter around the magnetron. Microwave energy must be below the limit of 5 mW/cm2 . (With a 275 ml. water load). Make sure that gasket is rigidly attached to the magnetron. To prevent microwave leakage, tighten the mounting screws properly, making sure there is no gap between the waveguide and the magnetron.

J. REMOVING THE TURNTABLE MOTOR

Remove the turntable. 2) Remove the Rotating Ring. 3) Lay the unit down on its back. 4) Remove the turntable motor cover.
The turntable base cover is easily removed by pinching the six parts with a wire cutting. 5) Disconnect the leadwire from the turntable motor terminals.
Remove the screw securing the turntable motor to the oven cavity ASS’Y 7) After repairing the motor, rotate the removed turntable motor cover. 8) Fit the turntable motor cover’s projecting part to the base plate slit. 9) The taptite screw shall be used when a turntable motor cover is secured with a screw.
NOTE: 1. Remove the wire lead from the turntable motor
VERY CAREFULLY. 2. Be sure to grasp the connector, not the wires, when
removing

Magnetron
Waveguide Dome Waveguide Bracket Magnetron Gasket Magnetron
5-5

Taptite Screw
Wire Leads Turntable Motor

K. PCB ASSEMBLY REMOVAL

Remove the control panel assembly from the cavity. (Refer to control panel assembly removal on previous page.)
Remove screws which hold the PCB SUB ASS’Y to the control panel.
Disconnect the flat cable from the PCB SUB ASS’Y and take off the PCB SUB ASS’Y.

L. INTERLOCK SYSTEM

INTERLOCK MECHANISM The door lock mechanism is a device which has been specially designed to eliminate microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage.
MOUNTING OF THE PRIMARY/MONITOR SECONDARY SWITCHES TO THE LATCH BOARD.
INSTALLATION AND ADJUSTMENT OF THE LATCH BOARD TO THE OVEN ASSEMBLY
· Mount the latch board to the oven assembly. · Adjust the latch board in the arrow direction so that
oven door will not have any play in it when the door is closed. · Tighten the mounting screw. · Check for play in the door by pushing the door release button. Door movement should be les than 0.5 mm. (1/64 inch) Don’t push the door release button while making adjustment. Make sure that the latch moves smoothly after adjustment are completed and that the screws are tight. Make sure the primary, monitor, and secondary switches operate properly by following the continuity test procedure.

FIG. 1

CAUTION: CHECK THE CORRECT POSITION
MAGNETRON

H.V. TRANSFORMER PRIMARY

H.V. DIODE
H.V. CAPACITOR CIRCUIT PROTECTOR

5-6

INTERLOCK CONTINUITY TEST

WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.

TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH TYPE NO. SZM-V 16-FA-63 OR VP-533A- OF FOR SECONDARY SWITCH

A. PRIMARY INTERLOCK SWITCH TEST
When the door release button is depressed slowly with the door closed, an audible click should be heard at the same time or successively at intervals. When the button is released slowly, the latches should activate the switches with an audible click. If the latches do not activate the switches when the door is closed, the switches should be a adjusted in accordance with the adjustment procedure. Disconnect the wire lead from the primary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminal of the switch. The meter should indicate an open circuit in the door open condition. When the door is closed, the meter should indicate a closed circuit. When the primary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.

B. SECONDARY INTERLOCK SWITCH TEST
Disconnect the wire lead from the secondary switch. Connect the ohmmeter leads to the common (COM) and normally open (NO) terminals of the switch. The meter should indicate a open circuit in the door open condition. When the door is closed, meter should indicate an closed circuit. When the secondary switch operation is abnormal, make the necessary adjustment or replace the switch only with the same type of switch.
C. MONITOR SWITCH TEST
Disconnect the wire lead from the monitor switch. Connect the ohmmeter leads to the common (COM) and normally closed (NC) terminals of the switch. The meter should indicate closed circuit in the door open condition. When the door is closed, meter should indicate an open circuit. When the monitor switch operation is abnormal, replace with the same type of switch. NOTE: After repairing the door or the interlock system, it is necessary to do this continuity test before operating the oven.

COMPONENTS
SWITCHES (Wire leads removed)

TEST PROCEDURE
Check for continuity of the switch with an Ohm-meter

RESULTS

Door open

Door close

Primary

Switch

NO COM

Monitor NC
Switch COM

Secondary

Switch

NO COM

NOTE : After checking for the continuity of switches, make sure that are connected correctly.
5-7

COMPONENT TEST PROCEDURE

CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF WATER IN CONTAINER) IN THE OVEN.

COMPONENTS
HIGH VOLTAGE TRANSFORMER (Wire leads removed)

TEST PROCEDURE
FILAMENT WINDING TERMINAL

RESULTS

SECONDARY TERMINAL

MAGNETRON (Wire leads removed)

PRIMARY TERMINAL
1. Measure the resistance. (Ohm-meter scale: Rx1 and Rx100) · Primary winding · Secondary winding · Filament winding
2. Measure the resistance. (Ohm-meter scale: Rx1000) · Primary winding to ground · Filament winding to ground

Approx.: 2.5 Approx.: 110 Less than: 0.4
Normal: Normal:

1. Measure the resistance. (Ohm-meter scale: Rx1) · Filament terminal
2. Measure the resistance. (Ohm-meter scale: Rx1000) · Filament to chassis

Normal: Less than 1 Normal:

5-8

COMPONENTS

TEST PROCEDURE
Antenna Gasket Chassis

RESULTS

HIGH VOLTAGE CAPACITOR

Filament

NOTE: When testing the magnetron, be sure to install the magnetron gasket in the correct position and be sure that the gasket is in good condition.

Measure the resistance. (Ohm-meter scale: Rx1000) · Terminal to terminal.

Normal: Momentarily indicates several ohms, and then gradually returns to infinite.

Measure the resistance. (Ohm-meter scale: Rx1000) · Terminal to case.

Normal:

HIGH VOLTAGE DIODE

Measure the continuity (Forward). (Ohm-meter scale: Rx10000)

Normal: Continuity. Abnormal:

NOTE : Some inexpensive meters may indicate infinite resistance in both direction.

Measure the continuity (Reverse). (Ohm-meter scale: Rx10000)

Normal: Abnormal: Continuity.

5-9

COMPONENTS
FUSE

TEST PROCEDURE
Check for continuity of the fuse with an multi-meter.

RESULTS

Normal

Abnormal

HEATER ELEMENT (Wire leads removed.)

NOTE: If the fuse is blown, check the primary, the secondary, and the monitor switches, H.V.D. and H.V.C. before replacing the fuse. If the fuse is blown by improper switch operation replace the defective switch and the fuse at the same time. Replace just the fuse if the switches operate normally.

Measure the resistance. (Multi-meter scale: Rx1)

Normal: *Grill heater
Approx. 38 ohm (at 20 ~ 30oC)

Measure the resistance with 500V-100M ohm Normal: more than 0.5 Mohm insulation resistance meter.

GRILL THERMOSTAT
OVEN THERMOSTAT MAGNETRON THERMOSTAT

NOTE: Make sure heater is fully cooled when tested. 0°C~Approx.90°C Approx.90°C
0°C~Approx.145°C Approx.145°C

5-10

COMPONENTS
Disconnect the 8 pin connector from P.C.B. (Refer to schemetic diagram)

TEST PROCEDURE
Check for P.C.B. connector.
13 5

RESULTS

Cooking Start

OFF

RELAY 2, RELAY 3 OF P.C.B. (Wire leads removed.) Note: Relay Relay 1: Fan motor
Turntable motor Oven lamp Relay 2: Microwave Relay 3: Grill
FAN MOTOR (Wire leads removed)

Relay 3

Relay 1

Relay 2
Measure the resistance. (Ohm-meter scale: R x 1)

TURNTABLE MOTOR (Wire leads removed)

A B C
Measure the resistance. (Ohm-meter scale: R x 1000)

Cooking Start

OFF

Normal: A ~ B
40 ~ 60

A ~ C 300~500

Abnormal: or several

Normal: Approx. 100~200 Abnormal: or several

NOTE : · A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICED FOR ANY REASON.
· MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION. · WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11

TROUBLE SHOOTING

WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble. 2. Be careful of the high voltage circuit. 3. Discharge the high voltage capacitor. (See page 2-1) 4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter. 5. Do not touch any part of the circuitry on the digital programmer circuit since static electric discharge may damage this control panel. Always touch yourself ground while working on this panel to discharge any static charge built up in your body.

CONDITION
Microwave oven does not work.
Output power is too low.
Sparks occurring.
Uneven cooking.
Turntable drags or makes noise.

CAUSE
Inserting many plug into one plug outlet and using them at the same time (causes overloading). Microwave oven plug is not inserted tightly. Low AC input voltage.
Food temperature is too low.
Using metallic ware and allowing it to touch the oven wall. Ceramic ware trimmed in gold or silver powder is used.
Inconsistent intensity of microwave by their characteristics.
IExcessive weight on tray or improperly balanced.

REMEDY
Avoid using other electrical appliances when you use the microwave oven.
Insert microwave oven plug securely.
Use the microwave oven at adequate line voltage.
This may not be a defect. It is possible that the food should be cooked for a longer time period.
Do not use metallic ware for cooking except where noted in the cooking guide.
Do not use any type of cookware with metallic trimming.
1. Wrap the thinner part with aluminum foil.
2. Use plastic wrap or lid. 3. Stir once or twice while cooking
soup, cocoa or milk, etc.
Distribute food evenly. Cook smaller portions and,or use lighter weight cookware.

5-12

(TROUBLE 1) Oven lamp does not turn on when the timer knob is pushed with door closed.
1. Incomplete segments. · Segment missing. · Partial segment missing. · Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink. 3. A distinct change in the brightness of one or more numbers in display. 4. One or more digits in the display are not lighting. 5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display. 6. Specific numbers (for example 7 or 9) will not display when key pad is touched. 7. Display does not count down with time blinking or up with clock operation. 8. Display obviously jumps in time while counting down. 9. Display counts down too fast while cooking. 10. Each indicator light does not turn on after setting cooking cycle. 11. Display time of day does not reappear when cooking is finished. 12. Beep sound is not heard when correct key is touched.

CONDITION

CHECK

1. No input can be programmed.
2. Some inputs cannot be programmed.
3. Display shows a number or figure different from one touched.

Check the connection between membrane key assembly and PCB assembly.
Replace key membrane assembly and check operation.

4. Random programming when touching other pads.

5. Display is fixed at some figure and can not accept any input.

RESULT
Continuity. No continuity. Everything works as specified.
Still have trouble.

CAUSE
Defective PCB assembly.
Loose connection.
Defective key membrane assembly.
Loose connection.

REMEDY
Replace PCB assembly.
Connect them tightly.
Replace key membrane assembly.
Replace PCB assembly.

5-13

(TROUBLE 2) Oven does not operate at all ; Display window does not display any figures and no input is accepted.

CONDITION
1. Fuse blows.

CHECK
Check continuity of monitor switch (with door closed).
Replace fuse
Check continuity of primary switch (with door opened).

RESULT
Continuity. No continuity.
Continuity. No continuity.

CAUSE
Malfunction of the monitor switch.

REMEDY
Replace primary and monitor switches.

Shorted contact at the primary switch.

Replace primary and monitor switches.

Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit.

Normal. Fuse blows again

Defective high voltage capacitor.
Defective high voltage transformer.

Replace high voltage capacitor.
Replace high voltage transformer.

NOTE : All these switches must be replaced at the same time. Refer to page 5-6, 5-7

2. Fuse does not blow.

Check continuity of magnetron thermostat.

No continuity. Continuity.

Check continuity of power supply cord.

No continuity.

Defective magnetron thermostat.

Replace magnetron thermostat.

Defective power supply cord.

Replace power supply cord.

5-14

(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired program times are set and START pad is touched.

CONDITION
1.Setting time does not count down when touching START pad.

CHECK
Check continuity of secondary switch (with door closed).

RESULT
No continuity. Continuity.

CAUSE
Defective secondary switch.

REMEDY
Replace secondary switch.

Check continuity of secondary switch (with door closed).

2. Fan motor or oven lamp do not turn on.

Check fan motor. Check oven lamp.

No continuity. Continuity. No continuity. No continuity. Normal.

Defective P.C.B assembly.
Loose connection.
Defective fan motor.
Defective oven lamp.

Replace P.C.B assembly.
Connection then tightly.
Replace fan motor.
Replace oven lamp.

(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.

CONDITION
Output is low.

CHECK
Check the power source voltage.
Disconnect the wire leads from relay 2 and check on and off time with multitester.

RESULT
Lower than 90% of rating voltage.
Normal.

CAUSE
Decrease in power source voltage with load.

REMEDY
Suggest customer contact local electric power utility co. or qualified electrician.

Abnormal. Abnormal.

Defective P.C.B assembly.

Replace P.C.B assembly.

Measure the Abnormal. output.

Abnormal.

Defective magnetron.

Replace magnetron.

NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.

5-15

(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run (Display operates properly)

CONDITION
No microwave oscillation.

CHECK
Disconnect the wire leads from relay 2 and check continuity of relay2. (Operate the unit)

RESULT
No continuity. Continuity.

CAUSE
Defective P.C.B assembly

REMEDY
Replace P.C.B assembly

Check H.V. transformer.

Abnormal normal

Defective high voltage transformer.

Replace high voltage transformer .

Check H.V. capacitor.

Abnormal normal

Defective high voltage capacitor.

Replace high voltage capacitor.

Check H.V. diode.

Abnormal normal

Defective high voltage Diode.

Replace high voltage Diode.

Check Magnetron.

Abnormal

Defective magnetron.

Replace magnetron .

5-16

(TROUBLE 6) Oven does not cook properly when programmed for the set power level (Operates properly on HIGH)

CONDITION
Output is full when you set lower power level.

CHECK
Disconnect the wire leads from relay 2 and check continuity relay 2. (Operate the unit)

RESULT
Abnormal.

CAUSE
Defective P.C.B. assembly.

REMEDY
Replace P.C.B. assembly.

(TROUBLE 7) Grill

CONDITION
1. Heater is not operating.

CHECK
Heater.

RESULT
Abnormal. Normal.

CAUSE
Malfunction the heater.

REMEDY
Replace.

Thermostat and relay3.(Grill)
Wire connection.

Abnormal. Normal. No continuity.

1. Lower temperature the oven.

Heater.

Abnormal. Normal.

Malfunction the thermostat.

Replace.

Open or loosen.
Malfunction the heater.

Replace or connect tightly.
Replace.

Thermostat and relay3.(Grill)

Abnormal.

Malfunction the thermostat.

Replace.

NOTE: Make sure the wore leads are in the correct position. When removing the wire leads from parts be sure to grasp the connector not the wires. * When removing the magnetron, be sure to install the magnetron gasket in the correct position and in good condition.

5-17