KIOPOWQ G1WGD Horizontal Pneumatic Liquid Filling Machine Instruction Manual

: June 30, 2024
: KIOPOWQ

Table of Contents

KIOPOWQ G1WGD Horizontal Pneumatic Liquid Filling Machine
Product Usage Instructions
Specifications
Safety operation
Installation and adjustment
Filling speed
Diagram 1, 2, 3
Air circuit control diagram
Packing List
Troubleshooting
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

KIOPOWQ G1WGD Horizontal Pneumatic Liquid Filling Machine

Specifications:

Rated air pressure: 4-6kg
Filling speed: 0-50 Bottles/min
Filling accuracy: +/- 0.5% – +/- 1%
Voltage: 220V+/-5V
Power: 10W
Current: 1A

Product Usage Instructions

Safety Operation
The machine is suitable for filling pasty liquid substances in foodstuffs, daily-used chemicals, and other chemical industries. To ensure safety:

Use air source and power source according to the specifications in the manual.
Cut off air source and power source before disassembling and washing the machine.
Avoid washing the machine with water to prevent electric shock and damage to control elements.
Ensure a reliable earthing by providing a socket with an earthing line.
Disconnect power from the machine before repairing the circuit.

Instructions to Machine
Follow these instructions to operate the machine effectively:

Refer to the operational manual for detailed instructions.
Ensure all parts are properly assembled before use.
Follow the filling range guidelines for different models.

Installation and Adjustments
When installing and adjusting the machine:

Avoid scraping the stainless steel body with sharp objects.
Use alcohol for cleaning surface stains.
Do not disassemble cylinders or apply additional lubricant.

Filling Speed
To adjust the filling speed:

Loosen the adjustment nuts of the valve.
Turn the one-way valve handle to control forward travel speed and charging speed.
Adjust the withdrawal speed and material-sucking speed using the handle.

FAQ:

Q: Can this machine be used for filling non-liquid substances?
A: No, the machine is designed for filling pasty liquid substances only.
Q: How should I clean the machine?
A: Use alcohol for cleaning surface stains. Avoid washing with water to prevent electric shock.

Principle and Property

Principle: Model GIWGD series filling machines are of semi-auto piston type. The material is sucked and pumped through a piston driven by a cylinder and its flow direction controlled by a three-way rotating valve. The cylinder stroke is controlled by a signal valve and filling amount adjusted by a hand wheel. (The data shown on the counter is only for reference.)
Property: With foreign filling machine technology adopted, the GlWGD Filling Machine is updated and innovated from the series filling machines produced by this company. This machine is simpler in construction, higher in accuracy and easier in operation. As a filling machine mainly used for pasty liquid filling, it is a set of ideal equipment for your company’ s filling operation.

Specifications

$KIOPOWQ-G1WGD-Horizontal-Pneumatic-Liquid-Filling- Machine-$1$$

$KIOPOWQ-G1WGD-Horizontal-Pneumatic-Liquid-Filling- Machine-$2$$

Safety operation

The machine is suitable for filling pasty liquid substances in foodstuffs. daily-used chemicals and other chemical industries, and cannot be used for other purposes.

In order to ensure productive safety, pay attention to the following:

Use air soure and power source complying to this machine (Referring to the specifications 1. of this manual)
Do cut off air source and power source before disassembling and washing this machine.
Electrical control elements are built in the rear part (close to the control button) of the machine. Do not wash the machine with water at any circs. Otherwise there is a danger of electric shock and damage to control elements.
A reliable earthing should be ensured by provlding a socket with a earthing line.
Disconnect power from the machine upon repairing the circuit as voltage may exist in the circuit of power control when power is off.

Instructions to machine
In the process of operation, the machine is affecttd by the following factors:

In filling accuracy: Compressed air stability, material uniformity and filling speed
ln filling speed: Material viscosity, cylinder stroke, material cylinder size, filling nozzle size and operational skill.
The machine is filled by the two methods of pedaling and auto filling which can be switched as desired. To keep the workshop neat and clean, it is suggested that filling be first controlled by the pedal switch and when the operating becomes skillful, use the auto mode.

Installation and adjustment

Mount the material pail (Sec Fig. 1) at the top of the large square three-way control valves (11) and then lock the connecting part with anchor ears.
Then lock the connecting part with the anchor ears (10)
Confirm the signal valve position (by the hand wheel adj.)
Tum on the power supply (24).
Open the air source (02) (a sliding valve).
Put the working mode of the switch (05) to “pedal” .
Tread the pedal witch till the material flows out of the filling head (12)
Open the air source switch (02).
Adjust the throttle valve 1 (15) and 2 (18) to obtain a proper pumping speed and filling speed. To raise operating efficiency, the pumping speed of (18) can be faster and filling speed slower. (But too fast filling speed may result in material or gas bubble rushing out of the bottle and affect filling quality.)
Take measurement of the filling amount and adj. the filling amount to the set value.
Take down the values on the counter and the filling amount you set for convenience of the next setting. Begin formal filling.
After the operation becomes skillful, put the working mode to “auto”

Maintenance

The machine body is made of stainless steel. Do not scrape its surface with any sharp or hard objects. Alcohol can be used for washing its surface stains.
Lubricant was applied before the machine leaves the factory. Do not disassemble its cylinders or apply any lubricant.
The valve body, rotary valves, charging basket, U-shaped three-way joint and charging cylinder can be disassembled for cleaning.

Filling speed

The filling speed is decided by the following 5 factors:

Sucking speed, which is decided by the material viscosity, and the rotary valve size (a standard rotary valve is provided on the machine.)
Filling nozzle size. With a larger nozzle size, the filling speed will be faster.
Material frothing speed. Filling speeding should be slower for highly frothing products.
Filling amount. Filling speed should be slower with greater filling amount.
Filling accuracy. With higher filling accuracy, the filling speed should be slower.

Adjustment operation:
Loosen the adj. nuts (15} and (18) of the adj. valve and then

Turn the one-way valve handle (15) clockwise to slow down the cylinder (22) forward travel speed and the charging speed;
Tum the handle { 15) counterclockwise to accelerate the cylinder, forward travel speed and the charging speed;
Tum the handle (18) clockwise to slow down the cylinder withdrawal speed and the material-sucking speed:
Turn the handle (18) counterclockwise to accelerate the cylinder withdrawal speed and the material-sucking speed.