Discover Wet Flooded Battery Block Instructions

June 30, 2024
Discover

Wet Flooded Battery Block

SYSTEM APPLICATION:

Wet/Flooded

Grid Tied

Off Grid

Battery Block

Hybrid

Backup

Commissioning LogDate:

Customer Name

|

---|---

Customer Address

|

Phone Number

|

|

Email

|

Distributor/Dealer

|

|

Date of Purchase

|

Company Address

|

Phone Number

|

|

Email

|

Battery Model

|

|

Installation Date

|

---|---|---|---

Number of Batteries  in Series

|

|

Number of Strings in  Parallel

|

|

System Voltage

|

Battery Date Code(s)

|

|

System Capacity (AH @20HR)

|

Low Voltage Disconnect  (LVD)

|

Any additions/adjustments  since battery install date

|

CHARGE SOURCE(S):

|

Volts (V)

|

Watts (W)

|

Qty

---|---|---|---

RENEWABLE

PV Panels

|

|

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Wind

|

|

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Other

|

|

|

AC

Generator

|

|

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Grid

|

|

|

Other

|

|

|

INVERTER/CHARGER INFORMATION:


CHARGER(S)

Make

|

Model

|

Output

|

Volts DC

|

|

Amps DC

|

INVERTER(S)

Make

|

Model

|

Input

|

Volts DC

|

|

Amps DC

|

|

CHARGE CONTROLLER SETTINGS

|

INVERTER/CHARGER SETTINGS

---|---|---

|

Volts (V)

|

Amps (A)

|

Time (HH:MM)

|

Volts (V)

|

Time (HH:MM)

Bulk

|

|

|

|

|

Absorption

|

|

|

|

|

Float

|

|

|

|

|

Equalization

|

|

|

|

|

TOTAL AVERAGE DAILY POWER CONSUMPTION:

KWH(AC)

|

|

KWH(DC)

|

---|---|---|---

Number of Days Between Full Charge Cycle

|

Details to your system information and user profile is mandatory to properly troubleshoot and ensure appropriate system set up. For assistance in completing  non-battery related sections, please contact your system install/service technician and/or equipment manufacturer.

107 – 10550 42 Street SE, Calgary, AB, Canada T2C 5C7 + 1.778.776.3288

info@discoverbattery.com discoverbattery.com

Service Engineer (Company/Name):

Signature:

Commissioning Log Commissioning Date:

Customer (Name): Signature:

HAS A COMMISSIONING CHARGE BEEN PERFORMED? Y N AMBIENT TEMPERATURE (˚C or ˚F):

All readings should be taken with the battery stabilized on float charge. All specific gravity  readings must be temperature corrected. Do not add water before readings are taken.  For charging parameters, please refer to our product user guide.

Readings taken from Pos(+) to Neg(-) end of battery string.

Cell #

|

Specific Gravity

|

Voltage

|

Cell #

|

Specific Gravity

|

Voltage

|

Cell #

|

Specific Gravity

|

Voltage

|

Cell #

|

Specific Gravity

|

Voltage

---|---|---|---|---|---|---|---|---|---|---|---

BATTERY 1

|

BATTERY 5

|

BATTERY 9

|

BATTERY 13

1

|

|

|

25

|

|

|

49

|

|

|

73

|

|

2

|

|

26

|

|

50

|

|

74

|

3

|

|

27

|

|

51

|

|

75

|

4

|

|

28

|

|

52

|

|

76

|

5

|

|

29

|

|

53

|

|

77

|

6

|

|

30

|

|

54

|

|

78

|

BATTERY 2

|

BATTERY 6

|

BATTERY 10

|

BATTERY 14

7

|

|

|

31

|

|

|

55

|

|

|

79

|

|

8

|

|

32

|

|

56

|

|

80

|

9

|

|

33

|

|

57

|

|

81

|

10

|

|

34

|

|

58

|

|

82

|

11

|

|

35

|

|

59

|

|

83

|

12

|

|

36

|

|

60

|

|

84

|

BATTERY 3

|

BATTERY 7

|

BATTERY 11

|

BATTERY 15

13

|

|

|

37

|

|

|

61

|

|

|

85

|

|

14

|

|

38

|

|

62

|

|

86

|

15

|

|

39

|

|

63

|

|

87

|

16

|

|

40

|

|

64

|

|

88

|

17

|

|

41

|

|

65

|

|

89

|

18

|

|

42

|

|

66

|

|

90

|

BATTERY 4

|

BATTERY 8

|

BATTERY 12

|

BATTERY 16

19

|

|

|

43

|

|

|

67

|

|

|

91

|

|

20

|

|

44

|

|

68

|

|

92

|

21

|

|

45

|

|

69

|

|

93

|

22

|

|

46

|

|

70

|

|

94

|

23

|

|

47

|

|

71

|

|

95

|

24

|

|

48

|

|

72

|

|

96

|

INSPECTION CHECKLIST: STATE OF CHARGE AS A MEASURE OF SPECIFIC GRAVITY  AND OPEN CIRCUIT VOLTAGE:

Additional Notes/Observations:

Charge %

|

Specific Gravity

|

Cell Voltage

|

12 Volt

---|---|---|---

100%

|

1.255-1.260

|

2.10

|

12.60

75%

|

1.220-1.225

|

2.08

|

12.48

50%

|

1.200-1.205

|

2.05

|

12.30

25%

|

1.175-1.180

|

2.02

|

12.12

0%

|

1.145-1.150

|

1.98

|

11.88

COMMISSIONING CHARGE

A refresh charge (or “boost charge”) is recommended before putting  batteries into service. The recommended refresh charge parameters  are as follows,

1. Charge current of 10-15A per 100 Ah C10 until 2.40 V/cell is  reached (3-5 Hrs)

2. Charge at 5A per 100 Ah C10 V/cell for 14 hours (voltage  exceeds 2.40 V/cell)

3. Rest 1 hour

4. Charge with 5A per 100 Ah C10 for 4 hours

Terminal/Cable Connections

|

---|---

Voltage/Specific Gravity

|

Electrolyte (Between Min/Max Markers)

|

Battery Container (No Shipping Damage/Leakage)

|

Vent Cap/Float Vents (Good Condition, No Damage)

|

Repeat steps 3 and 4 (max 5 times) until the following criteria is met,

1. All cells/blocks exceed 2.60 V/cell

2. Electrolyte density of each cell does not deviate more than  ±0.015 kg/l from the average value

Notes:

Do not allow temperatures to exceed 55˚C (131˚F), continue  operation when below 45˚C (113˚F).

Top up with demineralized water to upper electrolyte level mark Electrolyte density must not differ more than 0.015 kg/l between  cells

107 – 10550 42 Street SE, Calgary, AB, Canada T2C 5C7 + 1.778.776.3288

info@discoverbattery.com discoverbattery.com

References

Read User Manual Online (PDF format)

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Download This Manual (PDF format)

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