MRCOOL MVP-36-HP-C-230-00 Ducted Split System Residential Heat Pump Owner’s Manual
- June 25, 2024
- MrCOOL
Table of Contents
- MRCOOL MVP-36-HP-C-230-00 Ducted Split System Residential Heat Pump
- Specifications
- Product Usage Instructions
- Frequently Asked Questions
- SAFETY
- PACKING LIST
- INDOOR UNIT INSTALLATION
- REFRIGERANT PIPING CONNECTION
- ELECTRIC HEAT KIT INSTALLATION
- CONFIRMATION OF INDOOR UNIT
- OUTDOOR UNIT INSTALLATION
- ELECTRICAL CONNECTIONS
- AIR EVACUATION
- TEST RUN
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
MRCOOL MVP-36-HP-C-230-00 Ducted Split System Residential Heat Pump
Specifications
Product Name: Versa Pro Central Ducted 36-60K
Models:
- CONDENSER: MVP-36-HP-C-230-00, MVP-36-HP-MUAH-230-00
- AIR HANDLER: MVP-48-HP-C-230-00, MVP-48-HP-MUAH-230-00, MVP-60-HP-C-230-00, MVP-60-HP-MUAH-230-00
- COMPLETE SYSTEM: MVP-36-HP-230-00, MVP-48-HP-230-00, MVP-60-HP-230-00
Product Usage Instructions
1. Safety
Before starting the installation or operation of the system, carefully read and understand all safety instructions provided in the manual.
2. Accessories
Ensure you have all the necessary accessories mentioned in the manual for a smooth installation process.
3. Indoor Unit Installation
Follow the detailed instructions provided in the manual for proper installation of the indoor unit including mounting and electrical connections.
4. Refrigerant Piping Connection
Refer to section 4 for guidelines on pipe length, elevation, and connecting refrigerant piping correctly to ensure optimal system performance.
5. Electric Heat Kit Installation
If your unit includes an electric heat kit, follow the installation instructions provided in section 5 carefully.
6. Confirmation of Indoor Unit
Verify the indoor unit setup according to the guidelines provided in section 6 based on whether it has electric heat or not.
7. Outdoor Unit Installation
Properly locate the outdoor unit, install drain fittings, and anchor it securely following the instructions in section 7 for outdoor unit installation.
8. Electrical Connections
Connect the electrical components as per the wiring diagrams and guidelines provided in section 8 for safe and efficient operation.
Frequently Asked Questions
- Q: How often should I perform maintenance on the Versa Pro Central Ducted system?
- A: Regular maintenance is essential for optimal performance. It is recommended to have professional maintenance checks at least once a year.
- Q: Can I install the system myself?
- A: Installation of the Versa Pro Central Ducted system requires technical knowledge and expertise. It is recommended to hire a professional HVAC technician for installation to ensure proper setup and safety.
Versa Pro
Central Ducted
36-60K
Installation & Owner’s Manual
MODELS:
CONDENSER:
AIR HANDLER:
MVP-36-HP-C-230-00 MVP-36-HP-MUAH-230-00 MVP-48-HP-C-230-00 MVP-48-HP- MUAH-230-00 MVP-60-HP-C-230-00 MVP-60-HP-MUAH-230-00
COMPLETE SYSTEM:
MVP-36-HP-230-00 MVP-48-HP-230-00 MVP-60-HP-230-00
Read this manual carefully before installation and keep it where the operator
can easily find it for future reference.
Due to updates and constantly improving performance, the information and
instructions within this manual are subject to change without notice.
Version Date: 04/30/2024 Please visit www.mrcool.com/documentation to ensure
you have the latest version of this manual.
Contents
IMPORTANT INSTALLATION INFORMATION!
Refrigerant Line Set Connection Options, Requirements, and Stipulations
18K/24K/30K Capacity Units – Are designed to use the MRCOOL® Quick Connect®
Pre-Charged Line Set as the preferred type of refrigerant piping. If this
method is used, you DO NOT have to retain the services of professional HVAC
installer for this step. However, these capacity units can also be installed
using a traditional flare nut configuration of refrigerant piping. If this
method is selected, you ARE REQUIRED to retain the services of a professional
HVAC installer and additional components to complete this form of installation
will have to be purchased separately. This form of installation also WILL
REQUIRE the refrigerant piping to be properly insulated, otherwise sweating
will occur and could cause property damage. If any other form of installation
is attempted, or these stipulations are not followed, the WARRANTY WILL BE
VOIDED. 36K/48K/60K Capacity Units – Are designed to be installed using either
a traditional flare nut configuration of refrigerant piping or the optional
MRCOOL® No-Vac® Quick Connect® Pre-Charged Line Set. If the optional No-Vac
Quick Connect Line Set is used, you DO NOT have to retain the services of a
professional HVAC installer. If the traditional flare nut configuration is
selected, you ARE REQUIRED to retain the services of a professional HVAC
installer. Stub pipes and copper nuts are included with these capacity units
to complete this type of installation. If any other form of installation is
attempted, or these stipulations are not followed, the WARRANTY WILL BE
VOIDED.
DISCLAIMER: You are assuming risk by handling materials containing
refrigerants under pressure, that if not handled properly, can cause bodily
injury. If you do not feel comfortable conducting this installation process,
we recommend you retain the services of a qualified HVAC professional.
Electrical work must be completed by a qualified electrical
technician.
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SAFETY
Safety Precautions
Read Before Using
Incorrect usage may cause serious damage or injury.
The symbols below are used throughout this manual to indicate instructions
that should be followed closely or actions that should be avoided to prevent
death, injury, and/or property damage.
Indicates a medium level of risk which, if not avoided, may
WARNING
result in death or serious injury.
CAUTION
Indicates a low degree of risk which, if not avoided, may result in minor or moderate injury.
NOTICE
Indicates important information but not danger.
WARNING FOR PRODUCT INSTALLATION
INSTALLATION MUST BE PERFORMED BY AN AUTHORIZED DEALER OR SPECIALIST.
DEFECTIVE INSTALLATION CAN CAUSE WATER LEAKAGE, ELECTRICAL SHOCK, OR FIRE.
ELECTRICAL WORK MUST BE COMPLETED BY A QUALIFIED ELECTRICAL TECHNICIAN
DO NOT install the unit in a location that may be exposed to combustible gas
leaks. If combustible gas accumulates around the unit, it could cause fire.
DO NOT turn on the power until the installation and all work has been
completed.
DO NOT install a unit equipped with an auxiliary electric heater within 3 ft
(1 m) of any combustible materials. 1. Installation must be performed
according to the installation instructions. Improper installation could cause
water leakage, electrical shock, fire, and could void the warranty. (In North
America, all wiring/electrical work must be performed in accordance with the
requirements of NEC and CEC by authorized personnel only.) 2. Contact an
authorized service technician for repair or maintenance of this unit. This
appliance must be installed in accordance with national wiring regulations. 3.
Only use the included accessories, parts, and specified parts for
installation. Using non-standard parts can cause water leakage, electrical
shock, fire, and/or failure of the unit. 4. Install the unit in a firm
location that can support the unit’s weight. If the location cannot support
the unit’s weight, or the installation is not done properly, the unit may drop
and cause serious injury and damage. 5. Install the drainage piping according
to the instructions in this manual. Improper drainage could cause water damage
to your home and/or property. 6. When moving or relocating the air
conditioner, consult experienced service technicians for disconnection and re-
installation of the unit. 7. For detailed information of how to install the
indoor and outdoor units to their respective supports, please refer to the
indoor unit installation and outdoor unit installation sections of this
manual. 8. Excessive Weight Hazard: Use two or more people when moving and
installing the unit. Failure to do this could result in personal injury.
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1 SAFETY
WARNING FOR PRODUCT USE
DO NOT insert fingers, rods, or other objects into the air inlet or outlet.
This could cause injury, since the fan may be rotating at high speeds. DO NOT
use flammable sprays such as hair spray, lacquer or paint near the unit, as
this could cause fire and/or an explosion. DO NOT operate the unit in places
near or around combustible gases. Emitted gas may collect around the unit and
cause an explosion. DO NOT allow children to play with the appliance. Children
must be supervised around the unit at all times. DO NOT operate the unit in a
room where it could be exposed to excessive amounts of water, such as a
bathroom or laundry room. Exposure to excessive water amounts can cause the
electrical components to short circuit. DO NOT expose your body directly to
direct cool airflow from the unit for a prolonged period of time.
1. If the unit operates abnormally (emits strange noises or a burning smell),
immediately turn off the unit and disconnect the power in order to avoid
electric shock, fire, and/or injury. Call your local dealer, or MRCOOL® tech
support at 270-366-0457, for further
assistance.
2. If the air conditioner is used together with burners or other heating
devices, thoroughly ventilate the room in order to avoid an oxygen deficiency.
3. In certain functional environments (such as kitchens and server rooms
etc.), the use of specially designed air-conditioning units is highly
recommended.
4. This appliance can be used by children (8 years and older) and persons
with reduced physical, sensory or mental capabilities, or lack of experience
and knowledge if they have been given instruction concerning the use of the
appliance and understand the hazards involved.
5. Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, personal injury or loss of life. Installation and
service must be performed by a licensed professional HVAC installer, service
agency, or the gas supplier.
ELECTRICAL WARNINGS
ELECTRICAL WORK MUST BE COMPLETED BY A QUALIFIED ELECTRICAL TECHNICIAN
DO NOT share the power supply with other appliances. An improper or
insufficient power supply could cause fire and/or electrical shock.
1. The product must be properly grounded during installation or electrical
shock could occur.
2. Appropriate wiring standards, regulations, and the installation manual
must be followed for all electrical
work.
3. If connecting power to fixed wiring, an all-pole disconnection device must
be incorporated in the fixed wiring in accordance with the wiring rules and
must meet the following requirements: at least 3 mm of
clearances in all poles, a leakage current that may exceed 10 mA, and a
residual current device (RCD) having a rated residual operating current not
exceeding 30 mA. 4. For all electrical work, fuse the specified cables.
Connect cables tightly and clamp them securely to prevent external forces from
damaging the terminal. Improper electrical connections could overheat, causing
fire and/or electrical shock.
5. All electrical connections must be made according to the Electrical
Connection Diagram located on the panels of the indoor and outdoor units.
6. All wiring must be properly arranged to ensure that the control board
cover can close properly. If the
control board cover is not properly closed, it can lead to corrosion and cause
the connection points on the
terminal to heat up, catch fire, or cause electrical shock.
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1 SAFETY
WARNING FOR CLEANING & MAINTENANCE
DO NOT clean the unit with excessive amounts of water. DO NOT clean unit with
combustible cleaning agents, as these could cause deformation and/or fire. 1.
Turn off the device and disconnect the power before cleaning. Failure to do
this could result in electrical shock.
TAKE NOTE OF FUSE SPECIFICATIONS
· The unit’s circuit board (PCB) is designed with a fuse to provide over-
current protection. This fuse must be replaced with an identical component if
the existing fuse is blown.
· The specifications of the fuse are printed on the circuit board, examples of
such are T5A/250VAC and T10A/250VAC.
CAUTION
DO NOT allow the air conditioner to operate for extended periods of time with
the doors or windows open, or in very high humidity. DO NOT operate the air
conditioner with wet hands, as this could cause electric shock. DO NOT use
device for any other purpose than its intended use. DO NOT climb onto or place
objects on top of the outdoor unit.
1. Make sure that water condensation can drain smoothly and unhindered from
the unit. 2. Turn off the unit and disconnect the power if the unit will not
be used for an extended period of time. 3. As with any mechanical equipment,
contact with sharp metal edges can result in personal injury. Ensure
care is taken when handling the unit and any of its accessories by wearing
gloves and protective clothing.
NOTE ON FLUORINATED GASES (NOT APPLICABLE FOR R-290 UNITS):
1. This unit contains fluorinated greenhouse gases. 2. For specific
information on the type of gas and the amount, please refer to the relevant
label on the unit
itself. 3. Service, maintenance, and repair of this unit must be performed by
a certified technician. 4. Product un-installation and recycling must be
performed by a certified technician. 5. When checking the unit for leaks,
maintain proper record-keeping of all checks.
NOTE ON STATIC PRESSURE:
The allowed static pressure range of the air conditioner on site 0.00-0.80 in H20 (0-200 Pa). The data below represents the static pressures at the full required airflow used for AHRI testing.
Model
18-24K
30-36K
48-60K
Pressure
0.5 in H20 (125 Pa)
0.5 in H20
0.5 in H20
(125 Pa)
(125 Pa)
Units: Inch of Water Column (Pascals)
NOTE: The maximum functional total external static pressure cannot exceed 0.80 in WC (200 Pa).
The airflow reduces significantly with pressures above and beyond 0.80 in WC (200 Pa). The system design should allow for the increased resistance of filters as they become dirty.
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PACKING LIST
2-Accessories
The listing below shows the accessories and parts (these may vary depending on purchase & options). Use all of the installation parts and accessories to install the system. Improper installation may result in water leakage, electrical shock, fire, and/or equipment failure.
PART
LOOKS LIKE
QUANTITY
Owner’s & Installation Manual
1
Remote Control
NOTE:
The wired system
control functions as
an IR receiver for the
1
handheld remote. If the remote is not used, it
must be retained with
the indoor unit to adjust
parameters, and for
troubleshooting.
Remote Control Manual
1
Batteries
2
Wired Thermostat 1
Thermostat Manual
Cable Ties
Foam Insulator
Braze to Flare Adapter (Optional)
Included Optional Accessories:
PART Drain Fitting (In Outdoor Packaging)
Seal (In Outdoor Packaging)
Flare Nut (In Indoor Packaging)
LOOKS LIKE
1 2 4 2
QUANTITY 1 1 1
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INDOOR UNIT INSTALLATION
3.1 Indoor Unit Parts
3.2 Installation Safety Precautions
CAUTION
· Install the indoor and outdoor units, cables, and wires at least 3.2 ft (1
m) away from televisions or radios to prevent static or image distortion.
Depending on the appliances, a 3.2ft (1m) distance may not be sufficient.
· The indoor unit must be electrically grounded per national and local
electrical codes.
WARNING
DO NOT install the indoor unit in any of the following locations: · Areas
where oil drilling or fracking is being performed. · Coastal areas with high
salt content in the air. Areas with caustic gases in the air, such as near
laundry vents. · Areas with strong electromagnetic waves. · Areas where
flammable materials or gas are stored. · Rooms with high humidity, such as
bathrooms or laundry rooms. · Areas where the air inlet and outlet may be
obstructed.
WARNING
· Be sure to apply sealant around any places where wires, refrigerant piping,
and condensate piping enter the air handler cabinet.
· Use duct tape and/or Permagum to seal any space around the holes where
condensate piping exits the cabinet. Warm air must not be allowed to enter
through any gaps or holes in the cabinet.
· Remove all accessories and packing from the air outlet before installation.
WARNING
· There must be an airtight seal between the bottom of the air handler and the
return air plenum. In order to achieve this, use fiberglass sealing strips,
foil duct tape, caulking, or an equivalent sealing method to ensure a tight
seal.
· Return air must not be drawn from a room where the air handler or any gas-
fueled appliance (ex: water heater), or carbon monoxide-producing device (ex:
wood fireplace) is installed.
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3 INDOOR UNIT INSTALLATION
3.3 Installation Preparation & Precautions
The indoor unit should be installed in a location that meets the following
requirements: Enough room for the installation and maintenance to be
performed. Enough room for the refrigerant piping and drain pipe. On a
structure that can support its weight. If the structure is too weak, the unit
may fall and cause personal injury, unit and property damage, or death. At
least 18 inches (46 cm) above the floor for a garage installation. Failure to
follow these instructions can result in death, explosion, or fire. If
suspended, the structure must support the weight of the unit. The ceiling is
horizontal and its structure can sustain the weight of the indoor unit. The
air inlet and outlet are not impeded. Room for properly sized return and
supply ducts must be maintained. There is no direct radiation from heaters.
3.4 Dimensions & Clearance Requirements
Indoor Unit Clearance Requirements
The distance between the mounted indoor unit should met the specifications
illustrated in the following diagrams.
Horizontal Installations Plenum Clearances
Vertical Installations
Outlet side pipe length: 59 in. (1.5m)
Mounting instructions: When installed vertically (upflow or downflow), the lower end of the air outlet needs to be connected to the L-shaped metal air duct and fastened by screws.
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3 INDOOR UNIT INSTALLATION
Dimensions
Filter Dimensions
Filter must meet the requirements of UL900.
Model Capacity (BTU/H) 18K-24K
Width (W)
Depth Thickness
(D)
(t)
16 in
20 in
.96 in
(406.4 mm) (508 mm) (25.4 mm)
30K-48K
19.5 in
20 in
.96 in
(495.3 mm) (508 mm) (25.4 mm)
60K
23 in
20 in
.96 in
(584.2 mm) (508 mm) (25.4 mm)
Dimensions Length of A Length of B Length of C Length of D Length of E
Model Capacity (BTU/H)
18K-24K
30K-48K
60K
45 in
49 in
53 in
(1143 mm) (1245 mm) (1346 mm)
21 in
21 in
21 in
(533 mm) (533 mm) (533 mm)
17.5 in
21 in
24.5 in
(445 mm) (534 mm) (622 mm)
15.75 in
19.3 in
22.8 in
(400 mm) (490 mm) (580 mm)
10.25 in
10.25 in
10.25 in
(260 mm) (260 mm) (260 mm)
CAUTION
Air outlet grille should be installed at the air outlet with the dimension
between grille sheets less than 1 inch (25.4mm). The air outlet grille cannot
be removed without tools.
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3 INDOOR UNIT INSTALLATION
Installation Position Requirements
Top View
Side View
Note on Ductwork & Connections
· Air supply and return can be handled in one of several ways depending on
which is best suited for the type of installation. Please see the dimensions
on the previous page to determine duct inlet and outlet connection sizes to
match the air handler. The vast majority of problems encountered with
combination cooling systems can be linked to improperly designed or installed
ductwork. For this reason, it is highly important that the duct system be
properly designed and installed.
· The use of flexible duct collars will minimize the transmission of vibration
and noise into the conditioned space. In an installation where the return air
duct is short, or where sound is likely to be a problem, a sound absorbing
liner should be used inside the duct.
· Insulation of the ductwork is a requirement anywhere it runs through an
uncooled space during the cooling season.
· The use of a vapor barrier is recommended to prevent absorption of moisture
from the surrounding air into the insulation.
· The supply air duct should utilize a properly sized transition in order to
match the unit opening. · All ducts should be suspended using flexible hangers
and never fastened directly to the structure. This unit
is not designed for non-ducted (free-blow) applications. · Ductwork should be
fabricated and installed in accordance with local and/or national codes.
CAUTION
· A field-fabricated secondary drain pan (not included), with a drain pipe to
the outside of the building is required in all installations over a finished
living space or in any area that may be damaged by overflow from the main
drain pan. NOTE: A secondary drain pan is required for horizontal
installations.
· This unit is not designed for non-ducted (free-blow) applications. Electric
heat kit elements and/or blower is easily accessible without ductwork and
creates a safety hazard that could result it electric shock and/or personal
injury.
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3 INDOOR UNIT INSTALLATION
3.5 Installation Mounting Positions The unit can be installed in a Vertical
(downflow or upflow) or a Horizontal (right or left) configuration.
Notice
· Vertical Up and Horizontal Left installation does not need to change the
direction of the evaporator. 3.6 Airflow Directions
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3 INDOOR UNIT INSTALLATION
3.7 Wire & Piping Connections
Follow these steps to perform a vertical down and horizontal right
installation:
Step 1: Open the upper cover. Step 2: Open the cover of the electronic control
box. Step 3: Connect the wire according to the wiring diagram. Step 4: Connect
the pipes and install drainage pipes.
3.8 Installation for Horizontal Right or Downflow Configurations The steps
below detail the installation of a horizontal left or vertical upflow indoor
unit once it has been securely mounted in place.
1. Remove the filter door, then remove the filter.
2. Remove the upper cover assembly.
4. Identify the position of the evaporator’s temperature sensor.
3. Remove evaporator cover plate.
18-24K Model
30-48K Model
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60K Model
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3 INDOOR UNIT INSTALLATION
5. Unplug temperature sensors T1 and T2 from the control board. T1: Room
Temperature Sensor T2: Evaporator Central Sensor Plug T2A: Evaporator Input
Sensor Plug
T2B: Evaporator Output Sensor Plug
7. Take out the evaporator and drain pan and rotate 180° (when a vertical down configuration is needed).
6. Remove T1 and T2 Sensor wire ties.
NOTE
This unit model does not have T2A, T2B, or EEV
8. Adjust the mounting parts positioning according to the direction of the unit.
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3 INDOOR UNIT INSTALLATION
9. Reinstall the evaporator and drain pan.
10. Reinstall T1, T2, T2A, and T2B sensor plugs and electronic expansion
valve (EEV) and tie up the sensor wires. The
evaporator is now assembled in place.
NOTE
The wire body needs to pass through the wire groove from the drain pan and
attach to the hook on the drain pan.
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3 INDOOR UNIT INSTALLATION
11. Use cable ties to attach the room temperature sensor as shown in the figure.
13. Connect the wire according to the wiring diagram.
14. Reassemble the upper cover and reinstall the filter and filter cover
plate.
12. Reinstall evaporator cover plate.
15. Connect the pipes and install drainage pipes.
CAUTION FOR PIPE INSTALLATION
· Insulate all piping to prevent condensation, which could lead to water
damage.
· The drainpipe is used to drain water away from the unit. If the drainpipe is
bent or installed incorrectly, water may leak and cause a water-level switch
malfunction.
· In HEAT mode, the outdoor unit will discharge water. Ensure that the drain
hose is placed in an appropriate area to avoid water damage and icy conditions
on walkways.
· DO NOT pull the drainpipe forcefully. This could disconnect it.
NOTICE
If installed above a finished living space, a secondary drain pan (as required
by many building codes) must be installed under the entire unit and its
condensate drain line must be routed where the excess drainage is not in view.
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3 INDOOR UNIT INSTALLATION
NOTICE ON PIPE PURCHASING
Installation requires PVC pipe or other suitable material per local and
national codes. These can be found at your local hardware store or dealer.
WARNING
· After removing the drain pan plug(s), check the drain hole(s) to verify that
the drain opening is fully clear and free of any debris. Also check to ensure
no debris has fallen into the drain pan during installation that could plug
the drain opening. Apply sealant around the exiting drain pipe and the liquid
and suction lines to prevent the infiltration of humid air.
· On units of this type in which the blower “draws” in air rather than “blows”
air through the coil, traps must be installed in the condensate drain lines
(primary and auxiliary, if used). Traps prevent the blower from drawing air
through the drain lines into the air supply.
3.9 Upflow & Horizontal Left Configurations
The unit operates with a negative pressure at the drain connections and a
drain trap is required. The trap must be installed as close to the unit as
possible. Make sure the top of the trap is below the connection to the drain
pan to allow complete drainage of the pan.
Vertical Discharge
NOTICE
Horizontal runs must also have an anti-siphon air vent (standpipe) installed
ahead of the horizontal run to eliminate air trapping. NOTE ON DRAINPIPE
INSTALLATION: · The figure shows how to trap or plug all drains during
vertical discharge. · The figure shows how to trap or plug all drains during
right-hand discharge. · The seal plug is supplied and should be screwed
tightly
by hand only. · Incorrect installation could cause water to flow back
into the unit and flood.
CAUTION
· The drainpipe outlet should be at least 1.9 in (5 cm) above the ground.
· If it touches the ground, the unit may become blocked and malfunction.
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REFRIGERANT PIPING CONNECTION
WARNING ON REFRIGERANT PIPING
All field piping must be completed by a licensed technician and must comply
with all local and national regulations. · When the air conditioner is
installed in a small room, precautions must be taken to prevent the
refrigerant
concentration in the room from exceeding the safety limit. · When installing
the refrigeration system, ensure that air, dust, moisture, or foreign
substances do not enter
the refrigerant circuit. Contamination in the system may cause poor operating
capacity, high pressure in the refrigeration cycle, explosion, or injury. ·
Ventilate the area immediately if there is refrigerant leakage during the
installation. Leaked refrigerant gas is both toxic and may be flammable.
Ensure there is no refrigerant leakage after completing the installation work.
4.1 Pipe Length & Elevation Maximum length and drop height
Model Capacity
Maximum
Maximum
(BTU/H)
Length of Piping Drop Height
18K
98.4 ft (30 m) 65.6 ft (20 m)
24K/30K
164 ft (50 m)
82 ft (25 m)
36K/48K/60K
213 ft (65 m) 98.4 ft (30 m)
Ensure that the length of the refrigerant pipe, the number of bends, and the drop height between the indoor and outdoor units meet the requirements shown in the table:
Name
Shape
Quantity
6.35 (1/4in)
Liquid Side
9.52 (3/8in)
Connecting Pipe
Assembly
12.7 (1/2in) 16 (5/8in)
Gas Side
19 (3/4in)
22 (7/8in)
Parts must be purchased
separately. Consult your
dealer or technician about the proper pipe size for the
unit you purchased.
CAUTION-OIL TRAPS
· If oil flows back into the outdoor unit’s compressor, this may cause liquid
compression or deterioration of the oil return. Oil traps in the rising gas
pipe can prevent this.
· For units less than 36,000Btu/h, an oil trap should be installed every 6m
(19.7ft) of vertical suction line riser.
· For units greater than 36,000Btu/h, an oil trap should be installed every
10m(32.8ft) of vertical suction line riser.
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4 REFRIGERANT PIPING CONNECTION
4.2 Connecting Refrigerant Piping
CAUTION
Insulate both the gas and liquid piping to prevent condensation.
Air Handler Model 18K/24K
24K/30K/ 36K/48K
60K
Air Handler Unit Connection
Liquid
3/8
Adapter Required at Indoor Unit
3/8flare–>3/8braze
Gas
3/4
3/4flare–>3/4braze
Outdoor Model
18K/24K
Liquid
3/8
3/8flare–>3/8braze
24K (Hyper Heat)
/30K/
Gas
3/4
3/4flare–>3/4braze
36K/48K
Liquid
3/8
3/8flare–>3/8braze
60K
Gas
7/8
7/8flare–>7/8braze
Outdoor Unit Connection
Liquid 3/8
Gas
5/8
Liquid 3/8
Gas
3/4
Liquid 3/8
Gas
7/8
Adapter Required at Outdoor Unit
3/8flare–>3/8braze 5/8flare–>3/4flare 5/8flare–>3/4braze
3/8flare–>3/8braze
3/4flare–>3/4braze
3/8flare–>3/8braze 7/8flare–>7/8braze
Step 1: Cut Pipes When preparing refrigerant pipes, take extra care to cut and
flare them properly. This will ensure efficient operation and minimize the
need for future maintenance.
· Measure the distance between the indoor and outdoor units.
· Using a pipe cutter, cut the pipe a little longer than the measured
distance.
· Make sure that the pipe is cut at a perfect 90° angle.
NOTICE
Do not deform pipe while cutting. Be careful not to damage, kink, or deform
the pipe while cutting. This will drastically reduce the heating performance.
Step 2: Remove Burrs Burrs can affect the air-tight seal of the refrigerant
piping connection. They must be completely removed. · Hold the pipe at a
downward angle to prevent
burrs from falling into the pipe. · Using a reamer or deburring tool, remove
all burrs
from the cut section of the pipe.
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4 REFRIGERANT PIPING CONNECTION
Step 3: Flare Pipe Ends
· Place flaring tool onto the form.
Proper flaring is essential to achieve an airtight seal.
· After removing burrs from cut pipe, seal the ends with PVC tape to prevent
foreign materials from entering the pipe.
· Sheath the pipe with insulating material.
· Turn the handle of the flaring tool clockwise until the pipe is fully
flared.
Piping Extension Beyond Flare Form
· Place flare nuts on both ends of the pipe. Make sure they are facing in the right direction, because you can’t put them on or change their direction after flaring.
· Remove PVC tape from ends of pipe when ready to perform flaring work.
· Remove the flaring tool and flare form, then inspect the end of the pipe for cracks and even flaring.
· Clamp flare form on the end of the pipe. The end of the pipe must extend beyond the flare form.
Step 4: Connect Pipes
Connect the copper pipes to the indoor unit first, then connect it to the
outdoor unit. First connect the lowpressure pipe, then the high pressure pipe.
· When connecting the flare nuts, apply a thin coat of refrigeration oil to
the flared ends of the pipes.
· Align the center of the two pipes that you will connect.
· Tighten the flare nut snugly by hand.
· Using a wrench, grip the nut on the unit tubing.
· While firmly gripping the nut, use a torque wrench to tighten the flare nut
according to the torque valves in the table above.
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4 REFRIGERANT PIPING CONNECTION
NOTICE
Use both a spanner and a torque wrench when connecting or disconnecting pipes
to/from the unit.
· After connecting the copper pipes to the indoor unit, wrap the power cable, signal cable, and the piping together with binding tape.
CAUTION
Be sure to wrap insulation around the piping. Direct contact with the bare
piping may result in burns or frostbite. · Make sure the pipe is properly
connected. Over
tightening may damage the bell mouth and under tightening may lead to leakage.
NOTICE
Minimum Bend Radius Carefully bend the tubing in the middle according to the
diagram below. DO NOT bend the tubing more than 90° or more than 3 times.
NOTICE
DO NOT intertwine or cross the signal cable with any other wiring.
· Thread this pipeline through the wall and connect it to the outdoor unit.
· Insulate all the piping, including the valves of the outdoor unit.
· Open the stop valves of the outdoor unit to start the flow of the
refrigerant between the indoor and outdoor unit.
CAUTION
Check to make sure there is no refrigerant leak after completing installation
work. If there is a refrigerant leak, ventilate the area immediately and
evacuate the system (refer to Air Evacuation section of this manual).
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4 REFRIGERANT PIPING CONNECTION
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5 ELECTRIC HEAT KIT INSTALLATION
5-Electric Heat Kit Installation
NOTICE
Installation must be performed by a licensed contractor. Please take necessary
precautions when performing the installation.
Accessories
Name Manual Foam Gasket Screws Silicone Breaker Cover Electric Auxiliary
Heating Wiring Diagram Circuit Breaker Label
Quantity 2 1 7 1
1
1
Installation Preparation
Before installation, confirm the electric auxiliary heat module and supplied
accessories are present and free of damage. Do not attempt to install if
damage is present.
Electric Auxiliary Heat Module Installation and Wiring Operation
Model Size Selection
For installations requiring supplemental heating, the optional Electric
Auxiliary Heat Module is available in sizes from 3kW to 25kW to accommodate
appropriate sizing given the specific heat load and eletrical requirements of
each installation. Refer to the table below for selection of available sizes
of each model, being sure to avoid improper matching.
Step 1: Open the upper cover.
Model (Btu/h)
3kW
5kW
8kW
10kW
15kW
20kW
25kW
18K Y Y Y Y
–
–
–
24K – Y Y Y
Y
–
–
30K – Y Y Y
Y
–
–
36K – Y Y Y
Y
Y
–
48K – – Y Y
Y
Y
–
60K –
–
–
Y
Y
Y
Y
NOTICE
Only use compatible modules certified for use with the model. Refer to the
Electric Auxiliary Heat Model specification for additional details to ensure
proper selection and installation.
Step 2: Use tools to remove the knock-out holes of the upper cover.
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ELECTRIC HEAT KIT INSTALLATION
Step 3: Remove the terminal block and power wires, loosen the screws, and remove the electric auxiliary heating cover.
Step 5: Tighten the mounting screws.
Step 4: Install the electric auxiliary heating assembly through the front, and note that the support assembly must lock into the support holes in the back of the cabinet.
Step 6: Wire according to the wiring nameplate. Apply the wiring diagram to the inside cover for future reference and maintenance. Step 7: Install the upper cover and the silicone breaker cover.
Step 8: After installing the electric auxiliary heat module, apply the circuit breaker label near the silicone breaker cover previously installed.
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CONFIRMATION OF INDOOR UNIT
6.1 Units with Electrical Heat
NOTICE
· The electric auxiliary heating wiring diagram is packed with the accessories. · If the branch circuit wire length exceeds 100ft, consult NEC 210-19a to determine maximum wire length. · Use 2% voltage drop.
After the electric heating wiring is connected, please confirm the following before powering on: · Check and ensure a secure connection of all wiring. · Ensure that wire size is properly selected per NEC or local codes.
Specifications
5kW 8kW 10kW 15kW 20kW
Number of Circuit Breakers 1 1 1 2 2
Number of Relays
1 2 2 3 4
Number of Power Cord Groups 2 2 2 3 3
Number of Power Cord Grounding Screws 2 2 2 3 3
6.2 Units without Electrical Heat
Unit Size
18K 24K 30K 36K 48K 60K
VoltsPhase
208/230-1 208/230-1 208/230-1 208/230-1 208/230-1 208/230-1
Rated Current
(A)
2.0 3.0 3.5 4.0 6.0 7.0
Minimum Circuit Amps
2.5 4.0 4.5 5.0 7.5 9.0
Branch Circuit
Minimum Wire Fuse/Circuit
Size AWG
Breaker Amps
14#
15.0
14#
15.0
14#
15.0
14#
15.0
14#
15.0
14#
15.0
Use copper wire only to connect unit. If other than uncoated (non-plated) 75°C copper wire (solid wire for 10 AWG and smaller, stranded wire for larger than 10 AWG) is used, consult applicable tables of the National Electric Code (ANSI/NFPA 70).
NOTICE
The specification may be different between different models. Refer to the
indoor unit’s nameplate. Choose the cable type according to the local
electrical codes and regulations. Choose the correct cable size according to
the Minimum Circuit Ampacity indicated on the nameplate of the unit.
6.3 Auxiliary Heater Electrical Data
Heater Model
Heater kW
Internal Circuit Protection
Circuit 1 208/230V
Heater Amps
MCA (1)
MOCP (2)
Circuit 2
Circuit 2
Heater Amps
MCA (1)
MOCP (2)
Heater MCA MOCP Amps (1) (2)
CENTRALHK05 5
Ckt Bkr 18.0/20.0 23.0/27.0 25.0/30.0
/
/
/
/
/
/
CENTRALHK08 8
Ckt Bkr 28.8/32.0 37.0/42.0 40.0/45.0
/
/
/
/
/
/
CENTRALHK10 10
Ckt Bkr 36.0/40.0 46.0/53.0 50.0/60.0
/
/
/
/
/
CENTRALHK15 15
Ckt Bkr 18.0/20.0 23.0/27.0 25.0/30.0 36.0/40.0 46.0/53.0 50.0/60.0 /
/
/
CENTRALHK20 20
Ckt Bkr 36.0/40.0 46.0/53.0 50.0/60.0 36.0/40.0 46.0/53.0 50.0/60.0 /
/
/
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6 CONFIRMATION OF INDOOR UNIT
6.4 Electric Auxiliary Heating Wiring Diagrams
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6 CONFIRMATION OF INDOOR UNIT
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OUTDOOR UNIT INSTALLATION
NOTICE
Install the unit by following local switch regulations. These may differ
slightly between different regions.
7.1 Outdoor Unit Location Selection Before installing the outdoor unit, you
must choose an appropriate location. The following are standards to help
choose an appropriate location for the unit.
Meets all spatial requirements shown in installation Space Requirements above.
Firm & Solid–the location can support the unit and will not
vibrate.
Noise from the unit will not disturb other people.
The outdoor unit must be installed on riser of at least 6in (15cm) in
height or per local code to get the unit above local mean snow fall.
Good air circulation and
ventilation.
Where snowfall is anticipated, take appropriate measures to
prevent ice buildup and coil damage.
Do NOT install the unit in the following locations:
Near an obstacle that will block air inlets and outlets. In a location that is
exposed to large amounts of dust. Near animals or plants that will be harmed
by hot air discharge. Near any source of combustible gas. Near a public
street, crowded areas, or where noise from the unit can disturb others.
CAUTION FOR EXTREME WEATHER
If the unit is exposed to heavy wind, install so that the air outlet fan is at
a 90° angle to the direction of the wind. If needed, build a barrier in front
of the unit to protect it from extremely heavy winds. See figures below. If
the unit is frequently exposed to heavy rain or snow, build a shelter above
the unit to protect it from the rain
or snow. Be careful not to obstruct air flow around the unit.
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7 OUTDOOR UNIT INSTALLATION
7.2 Drain Fitting Installation
Step 1: Find the base pan hole on the outdoor unit.
Step 2: · Fit the rubber seal on the end of the drain fitting that will
connect to the
outdoor unit. · Insert the drain fitting into the hole in the base pan of the
unit. The drain
fitting will click into place. · Connect a drain hose extension (not included)
to the drain fitting to redirect
water from the unit during heating mode.
IN COLD CLIMATES
In cold climates, make sure that the drain hose is as vertical as possible to
ensure swift water drainage. If water drains too slowly, it can freeze inside
the hose and flood the unit.
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7 OUTDOOR UNIT INSTALLATION
7.3 Anchor Outdoor Unit The outdoor unit can be anchored to the ground or to a
wall-mounted bracket with an M10 bolt. Prepare the installation base of the
unit according to the dimensions below.
Model
18K 24K/30K/36K
48K/60K
Outdoor Unit Dimensions
W
H
D
mm
inch
mm
inch
mm
inch
890
35
673
26-1/2
342 13-15/32
946
37-1/4
810 31-29/32 410 16-5/32
952
37-1/2 1333 52-1/2
415 16-11/32
Mounting Dimensions
A
B
mm
inch
mm
inch
663
26-1/8
354 13-15/16
673
26-1/2
403
15-7/8
634 24-35/36 404 15-29/32
or(m259oc.rm8ein)
or(m259oc.rm8ein)
29
(519o5ir0nmcmo)re
23(6o.60ricnmmo) re
1(31o08r0inmcmo)reThe
Rows of Series Installation relations between H, A, and L are as
follows:
L
A
L H
L 1/2H 1/2H < L H
25cm / 9-13/16in or more 30cm / 11-13/16in or more
L > H
Cannot be installed
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7 OUTDOOR UNIT INSTALLATION
If installing the unit on the ground or concrete mounting platform, do the
following:
· Mark the positions for four expansion bolts based on the dimensions chart.
· Pre-Drill holes for expansion bolts. · Place a nut on the end of each
expansion bolt. · Hammer expansion bolts into the pre-drilled holes. · Remove
the nuts from expansion bolts, and place
the outdoor unit on bolts. · Put a washer on each expansion bolt, then replace
the nuts. · Using a wrench, tighten each nut until snug.
WARNING
WHEN DRILLING INTO CONCRETE, EYE PROTECTION IS RECOMMENDED AT ALL TIMES.
If installing the unit on a wall-mounted bracket, do the following:
· Mark the position of the bracket holes based on the dimensions chart.
· Pre-Drill holes for expansion bolts. · Place a washer and nut on the end of
each
expansion bolt. · Thread expansion bolts through the holes in the
mounting brackets, put mounting brackets into position, and hammer the
expansion bolts into the wall. · Check that the mounting brackets are level. ·
Carefully lift the unit and place its mounting feet on brackets. · Bolt the
unit firmly to the brackets. · If allowed, install the unit with rubber
isolator pads to reduce vibrations and noise.
CAUTION
Make sure the wall is made of solid brick, concrete, or of similarly strong
material. The wall must be able to support at least four times the weight of
the unit.
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ELECTRICAL CONNECTIONS
8.1 Wiring Precautions
WIRING WARNINGS
Before performing any electrical work, read these warnings: · BEFORE
PERFORMING ANY ELECTRICAL OR WIRING WORK, TURN OFF THE MAIN POWER TO THE
SYSTEM. · All wiring must comply with local and national electrical codes,
regulations, and must be installed by a licensed
electrician. · All electrical connections must be made according to the
Electrical Connection Diagram located on the panels
of the indoor and outdoor units. · If there is a serious safety issue with the
power supply, stop work immediately. Do not resume the install until
the safety issue is properly resolved. · Power voltage should be within
90-110% of rated voltage. Insufficient power supply can cause malfunction,
electrical shock, or fire. · Installation of an external surge suppressor at
the outdoor disconnect is recommended. · If connecting power to fixed wiring,
a switch or circuit breaker that disconnects all poles and has a contact
separation of at least 1/8in (3mm) must be incorporated in the fixed wiring.
The qualified technician must use an approved circuit breaker or switch. ·
Only connect the unit to an individual branch circuit. Do not connect another
appliance to that circuit. · Make sure to properly ground the unit. · Every
wire must be firmly connected. Loose wiring can cause the terminal to
overheat, resulting in product malfunction and possible fire. · Do not let
wires touch or rest against refrigerant tubing, the compressor, or any moving
parts within the unit. · To avoid getting electric shock, never touch the
electrical components soon after the power supply has been turned off. After
turning off the power, always wait 10 minutes or more before you touch the
electrical components. · Ensure electrical wiring does not cross with signal
wiring. This may cause distortion, interference, or possibly damage the
circuit boards. · No other equipment should be connected to the same power
circuit. · Connect the outdoor wires before connecting the indoor wires.
8.2 Wiring Overview
(purchased separately)
(purchased separately)
(purchased separately)
(purchased separately) The diagrams are for explanation purpose only. Individual units may be slightly different. The actual diagram shall prevail.
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8 ELECTRICAL CONNECTIONS
8.3 Outdoor Unit Wiring
WARNING
BEFORE PERFORMING ANY ELECTRICAL OR WIRING WORK, TURN OFF THE MAIN POWER TO THE SYSTEM.
Prepare the cable for connection Step 1: 1. You must first choose the right
cable size. 2. Using wire strippers, strip the rubber jacket
from both ends of the signal cable to reveal approximately 5.9in (15cm) of
wire. 3. Strip the insulation from the ends. 4. Stranded wire requires u-lugs
or ring terminals to be crimped onto the ends of the wire.
NOTICE
When connecting the wires, strictly follow the wiring diagram found inside the
electrical box cover. Choose the cable type according to the local electrical
switches and regulations. Choose the right cable size according to the Minimum
Circuit Ampacity indicated on the nameplate of the unit.
Step 2: Remove the electrical box cover of the outdoor unit. If there is no
cover on the outdoor unit, take off the bolts from the maintenance board and
remove the protection board.
4. Clamp down the cable with the cable clamp. 5. Insulate unused wires with
electrical tape. Keep
them away from any electrical or metal parts. 6. Reinstall the cover of the
electrical control box.
WARNING
ISOLATE POWER SUPPLY LEADS AND COMMUNICATION LEADS BY THE STRAIN RELIEF AND
KEEP POWER SUPPLY AWAY FROM
COMMUNICATION LEADS.
Step 3: 1. Match the wire colors/labels with the labels on the
terminal block. Firmly screw the u-lug of each wire to its corresponding
terminal.
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8 ELECTRICAL CONNECTIONS
8.4 Indoor Unit Wiring
CAUTION
· While connecting the wires, strictly follow the wiring diagram. · The refrigerant circuit can become very hot. Keep the interconnection cable away from the copper tube.
Indoor Unit Wiring
Step 1: Prepare the cable for connection.
1. Using wire strippers, strip the rubber jacket from both ends of the signal
cable to reveal about 5.9in (15cm) of the wire.
2. Strip the insulation from the ends of the wires.
Step 2: Open the front panel.
1. Open the front panel of the indoor unit. Using a screwdriver, remove the
cover of the electric control box on your indoor unit.
Step 3: Connect the wires to the terminals.
1. Thread the power cable and the signal cable through the wire outlet.
2. Match the wire colors/labels with the labels on the terminal block. Firmly
screw the wires of each wire to its corresponding terminal. Refer to the
Serial Number and Wiring Diagram located on the cover of the electric control
box.
3. Clamp down the cable with the cable clamp. The cable must not be loose or
pull on the u-lugs.
4. Reattach the electric box cover.
CAUTION
· While connecting the wires, strictly follow the wiring diagram.
· The refrigerant circuit can become very hot. Keep the interconnection cable
away from the copper tube.
8.5 Specific Wiring Methods
WARNING
Refer to the wiring nameplate for the wiring method. Do not connect the power
cord to the communication line, as this may damage the system.
Connection Method A:
Refer to the wiring method of internal and external machine communication and
wired controller as follows:
WARNING
ISOLATE POWER SUPPLY LEADS AND COMMUNICATION LEADS BY THE STRAIN RELIEF AND
KEEP POWER SUPPLY AWAY FROM COMMUNICATION LEADS.
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8 ELECTRICAL CONNECTIONS
Connection Method B:
The following wiring diagrams are suitable for the AHU and ODU with 24V
thermostat. Non-communication scheme wiring reference
· Wiring for 4H and 2C thermostat
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8 ELECTRICAL CONNECTIONS
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8 ELECTRICAL CONNECTIONS
Optional Function Wiring:
Fault Warning:
Indoor and Outdoor Unit Communication interface
Condensate Overflow Switch:
The unit will accommodate a remote condensate overflow switch. To enable,
remove jumper J1 and connect the installer-provided condensate overflow device
to CN5 per below. When an overflow condition is present, the device should
open connection signaling the unit to turn off the system.
Alarm Output:
An alarm output (CN33) can be utilized if actions are required when a fault is
present. This is a passive outlet port, so you will need to input a voltage
signal. The relay is normally open for normal operation, and closed when a
fault condition is active.
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8 ELECTRICAL CONNECTIONS
Humidifier Control:
To connect a humidifier, utilize the passive signal “WORK” output (CN23) port
as well as the G and C wires on the controller, and wire the humidistat and
humidifier per above wiring diagram. When the fan is running, the CN23 relay
will be closed, which will allow power to the humidifier when the humidistat
is below the humidity setpoint. If the thermostat or zone controller has an
HUM interface, connect the humidifier directly to the HUM and C ports.
Dehumidification Control Wiring
Dehumidification control requires external Humidistat at DH and R. Set S4-2 as
OFF. When the humidity rises and exceeds the set value of the Humidistat, the
24V signal of DH changes to 0V, the cooling system starts the dehumidification
operation, and the air volume drops to 80% of the nominal cooling air volume.
UV, Fresh Air, or Ion Generator Wiring
The WORK port is linked with the fan. When the fan is running, the relay is
closed; if an active 24V signal is required, it can be directly connected to
the G and C ports.
Control Logic
Indoor Unit Connector
Connector R C G Y1
Y/Y2 B W W1 W2
E/AUX DH/DS/BK
L
Purpose 24V Power Connection
Common Fan Control Low Cooling High Cooling Heating Reversing Valve Heating
Control Stage 1 Electric Heating Stage 2 Electric Heating Emergency Heating
Dehumidification/Zoning Control System Fault Signal
Outdoor Unit Connector
Connector R C Y1 Y2 B W D L
Purpose 24V Power Connection
Common Low Cooling High Cooling Heating Reversing Valve Heating Control
Defrost Control System Fault Signal
LED Display
The control displays unit status as well as any active fault codes on the LED
display. If the unit is functioning normally, the LED will display the current
temperature setpoint. When a fault code is active, the display will quickly
flash the active fault code. Refer to the fault code table located in the
troubleshooting section of the manual for detailed fault code information.
KEY1 Instructions (For Wired Controller Only)
· Press KEY1 to enter the forced automatic mode. Press KEY1 again to enter the
forced cooling mode (LED Display FC). Press KEY1 again to shut down.
· Keep pressing KEY1 under forced cooling mode (LED Display FC) for five
seconds to enter forced defrost mode.
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8.6 DIP Switch Definitions
8 ELECTRICAL CONNECTIONS
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8 ELECTRICAL CONNECTIONS
Function DIP Switch Settings:
The 24V thermostat mode must refer to the following settings:
Function Combination Table of SW1-1 and SW1-4:
SW4-1 SW4-2 SW4-3
000 is the default 000/001/010/011/100 /101/110/111, internal machines with
different abilities, electric heating, and PSC classification for use.
Indoor Unit Dial Code
No.
Dial Code
Control Scenario
Function
ON
OFF
Note
1 SW1-2 1, 2, 3
Anti-cold blow protection option
NO
[Default] YES
2 SW1-3 1, 2, 3
Single cooling/heating and cooling options
Cooling
[Default] Cooling & Heating
3 SW2-1
1
4 SW2-1
2
Compressor Running (demand working with heat
pump+electric heat)
Temperature differential to activate first stage auxiliary heat (the GAP of T1
and Ts), Wire controller demand with
heat pump+electric heat working together
Compressor slower speed 2°F (1°C)
[Default] Faster Compressor [Default] 4°F (2°C)
Only affects compressor
and W1
5 SW2-2
2
Electric heat on delay
YES
[Default] NO
6 SW2-3
2
Electric auxiliary heating delay to start time
30 minutes
[Default] 15 minutes
Based on SW2-2 is ON.
7 SW2-4
1
Compressor
The operation of the heat pump is limited by the outdoor temperature, and the operation of auxiliary heat is not limited. The system makes judgments according to the following rules:
[Default] The operation of heat pump is limited by the outdoor temperature,
and
the operation of auxiliary heat is not limited. The
system makes judgments based on the following rules:
-
The compressor can be operated when the outdoor temperature is S3 DIP switch temperature +35.6°F (2°C).
-
The compressor cannot be operated when the outdoor temperature is lower than
the S3 DIP switch, -
The compressor cannot be operated when the outdoor temperature is lower than the S3 DIP switch temperature.
-
The c compressor can be operated when the outdoor
temperature is S3 DIP switch temperature +35.6°F
(2°C).
SW2-4 and S3 need to be working together.
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8 ELECTRICAL CONNECTIONS
No. Dial Code
8 SW2-4
Control Scenario
2
Function
Compressor/Auxiliary heat outdoor ambient lockout
9 Rotary 1, 2 Switch S3
Set outdoor temperature limitation (for auxiliary heating or compressor)
ON
OFF
Note
The operation of heat pump is limited by the outdoor temperature, and the operation of auxiliary heat is not limited. The system makes judgments according to the following rules:
- The compressor can be operated when the outdoor temperature is S3 DIP switch temperature +35.6°F (2°C).
- The compressor cannot be operated when the outdoor temperature is lower
than the S3 DIP switch temperature.
Table A
[Default] Only one heat pump or auxiliary heat can be operated. The system makes judgment according to the following rules:
- When the outdoor temperature is lower than the S3 DIP switch temperature, the compressor is not allowed to operate, but auxiliary heat is allowed to operate.
- When the outdoor temperature is S3 DIP switch temperature +35.6°F (2°C), the compressor can be operated but auxiliary heat cannot be operated.
SW2-4 and S3 need to be working together.
10 SW3-1 1
11 SW3-2 1 12 SW3-3 1 13 SW3-3 2
14 SW3-4 1, 3 15 SW4 1, 2, 3 16 S4-1 1, 3 17 S4-2 1,3
Maximum continuous runtime allowed before system automatically stages up
capacity to satisfy set point. This adds 1 to 5°F to the user set point to
increase capacity and satisfy user set point.
Cooling and heating Y/Y2 temperature differential adjustment
Compressor running (demand working with heat pump+electric heat)
Temperature differential to activate second stage auxiliary heating (the GAP
of T1 and Ts). Wire controller demand with heat pump+electric heat working
together
Fan speed of cooling mode when 24V Thermostat is applied for
Electric heat nominal CFM adjustment
Default ON
DH function selection
30 minutes
[Default] 90 minutes
Compressor slower speed Compressor slower speed 4°F (2°C)
[Default[ Faster compressor [Default] Faster compressor [Default] 6°F (3°C)
Turbo
High
Available settings are 000/001/010/011. Each digit corresponds to an
individual switch position. For example [SW4-1 OFF, SW4-2
ON, SW4-3 OFF] = 010; See table 11 for the corresponding CFM adjustment.
[Default] For single stage
For dual stage supplemental
supplemental heat, W1 and W2 heat, W1 and W2 are
are connected
controlled independently.
[Default] Dehumidification control not available
Dehumidification feature is enabled through the thermostat
Only affects compressor
Only affects compressor and W2
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8 ELECTRICAL CONNECTIONS
Address DIP Switch:
Determined by dial code S2 1-10K 2-5.1K
Address dialing S1+S2: When the user uses the centralized controller, the address dialing is required.
Network address: The address silkscreen is NET address, which is composed of a 16-bit address rotary code S2 plus a two-digit DIP switch S1 [Set during engineering installation,network function does not need to be set]
When S2 is 00 (the dialing code is not connected), the network address value is the value of S2;
When S2 is 10 (corresponding to the switch of the hardware connected to the 10K resistor), the network address value is S2 plus 32;
Determined by dial code S2 1-10K 2-5.1K When S2 is 01 (corresponding to the dial code of the 5.1K resistor connected to the hardware is turned on), the network address value is the value of S2 plus 16;
When S2 is 11 (all dialing codes are on), the network address value is the value of S2 plus 48.
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Air Volume Table
8 ELECTRICAL CONNECTIONS
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8 ELECTRICAL CONNECTIONS
Air Volume Table
The constant airflow volume motor is applied. Therefore, the airflow volume is constant at all ESP within the stated range.
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9-Specifications
Cooling and Heating Power Specifications
SPECIFICATIONS
NOTICE
Line Diameter Sizing per NFPA 70 (2020), Table 310.5 (B) (16) Based on type
NM-B Romex wire. Other sizing options are possible. Consult NFPA 70 or
Licensed Electrician for alternate sizing.
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AIR EVACUATION
10.1 Air Evacuation Preparation & Precautions
NOTICE
When opening valve stems, turn the hexagonal wrench until it hits against the
stopper. Do not try to force the valve open further.
Air and foreign matter in the refrigerant circuit can cause abnormal rises in
pressure, which can damage the unit, reduce its efficiency, and cause injury.
Use a vacuum pump and manifold gauge to evacuate the refrigerant circuit,
removing any non-condensible gas and moisture from the system. Evacuation
should be performed upon initial installation and when unit is relocated.
Before Performing Evacuation:
; Check to ensure the connective pipes between the indoor and outdoor units
are connected properly.
; Check to make sure all wiring is connected properly.
10.2 Evacuation Instructions
1. Connect the charge hose of the manifold gauge to service port on the
outdoor unit’s low pressure valve.
2. Connect another charge hose from the manifold gauge to the vacuum pump.
3. Open the low pressure side of the manifold gauge. Keep the high pressure
side closed.
4. Turn on the vacuum pump to evacuate the system. 5. Run the vacuum for at
least 15 minutes, or until
the compound meter reads -750 Microns (-105Pa).
6. Close the low pressure side of the manifold gauge, and turn off the vacuum
pump.
7. Wait for 5 minutes, then check that there has been no change in system
pressure.
8. If there is a change in system pressure, refer to the Gas Leak Check
section for information on how to check for leaks. If there is no change in
system pressure, unscrew the cap from the packed valve (high pressure valve).
9. Insert hexagonal wrench into the packed valve (high pressure valve) and
open the valve by turning the wrench in a 1/4 counter clockwise turn. Listen
for gas to exit the system, then close the valve after 5 seconds.
10. Watch the pressure gauge for one minute to make sure that there is no
change in pressure. The pressure gauge should read slightly higher than
atmospheric pressure.
11. Remove the charge hose from the service port.
Outdoor Unit
12. Using a hexagonal wrench, fully open both the high pressure and low
pressure valves.
13. Tighten valve caps on all three valves (service port, high pressure, and
low pressure) by hand. Tighten it further using a torque wrench if needed.
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mrcool.com
11 ADDING REFRIGERANT
11-Adding Refrigerant
DO NOT mix refrigerant types.
CAUTION
Some systems require additional charging depending on pipe lengths. The
standard pipe length varies according
to local regulations. For example, in North America, the standard pipe length
is 7.5m (25′). In other areas, the standard pipe length is 5m (16`). The
refrigerant should be charged from the service port on the outdoor unit’s low
pressure valve. The additional refrigerant to be charged can be calculated
using the following formula:
mrcool.com
46
TEST RUN
CAUTION
Failure to perform the test run may result in unit damage, property damage, or
personal injury.
12.1 Before Test Run
A test run must be performed after the entire system has been completely
installed. Confirm the following points before performing the test: a) Indoor
and outdoor units are properly installed. b) Piping and wiring are properly
connected. c) No obstacles near the inlet and outlet of the unit that might
cause poor performance or product malfunction. d) Refrigeration system does
not leak. e) Drainage system is unimpeded and draining to a safe location. f)
Insulation of piping and duct is properly installed. g) Grounding wires are
properly connected. h) Length of the piping and additional refrigerant
capacity have been recorded. i) Power voltage is the correct voltage for the
system.
12.2 Test Run Instructions
1. Open both the liquid and gas service valves. 2. Turn on the main power
switch and allow the unit to warm up. 3. Set the unit to COOL mode. 4. For the
Indoor Unit
a. Double check to see if the room temperature is being registered correctly.
b. Ensure the manual buttons on the indoor unit work properly. c. Check to see
that the drainage system is unimpeded and draining smoothly. d. Ensure there
is no vibration or abnormal noise during operation.
5. For the Outdoor Unit
a. Check for any leaks from the refrigeration system.
b. Make sure there is no vibration or abnormal noise during operation.
c. Ensure the wind, noise, and water generated by the unit do not disturb
individuals nearby or pose a safety hazard.
6. Drainage Test
a. Ensure the drainpipe flows smoothly. New buildings should perform this test
before finishing the ceiling.
b. Turn on the main power switch and run the unit in COOL mode.
c. Check to see that the water is discharged. It may take up to one minute
before the unit begins to drain depending on the drainpipe.
d. Make sure that there are no leaks in any of the piping.
e. Stop the unit. Turn off the main power switch and reinstall the test cover.
NOTICE
If the unit malfunctions or does not operate according to expectations, refer
to the Troubleshooting section of the Service Manual before calling customer
service.
47
12.3 24V Signal Chart
12 TEST RUN
Note: 1: 24V signal 0: No 24V signal *: 1 or 0 The AUU will turn off if the 24V input cannot meet the table.
48
Versa Pro Central Ducted
36K-60K
The design and specifications of this product and/or manual are subject to
change without prior notice. Consult with the sales agency or manufacturer for
details.
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