AQUAFLOW 1HP Inground Pool Pump Installation Guide

AQUAFLOW 1HP Inground Pool Pump

Product Information

Specifications

• Power: Single speed 115 volt, 115 volt / 230 volt, single phase
• Operating Pressure: High pressure
• Safety Feature: Ground-fault circuit-interrupter (GFCI) protection

Product Usage Instructions

Facility

1. Before installing the pump, ensure you have read and understood all safety instructions provided in the manual.
2. Make sure the power supply matches the voltage requirements of the pump.
3. Connect the pump to a branch circuit protected by a ground-fault circuit-interrupter (GFCI).
4. Ensure there is no air trapped in the system before operating to prevent potential hazards.

Operation

1. Always disconnect power at the circuit breaker before servicing the pump.
2. Avoid changing the backwash valve position while the pump is running to prevent injury or damage.
3. Do not allow children to operate the product for safety reasons.

Maintenance

• Regularly check for damaged cord or components and replace them immediately to avoid electric shock.
• Do not subject the filter and pump to piping system pressurization tests to minimize risks.
• Store pool chemicals away from the equipment to prevent corrosion and equipment failure.

FAQs

• Q: Can I operate the pump without ensuring all air is out of the system?
  • A: No, trapped air in the system can cause hazards such as the filter lid blowing off, resulting in injury or property damage.
• Q: How should I handle pool chemicals in relation to the equipment?
  • A: Do not store pool chemicals near your equipment as chemical fumes and spills can weaken equipment leading to potential failures and risks.

READ AND FOLLOW ALL INSTRUCTIONS BEFORE INSTALLING PUMP

• DANGER indicates a dangerous situation, if not avoided, may result in death or serious injury.
• WARNING indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• CAUTION indicates special instructions not related to hazards.

IMPORTANT SAFETY INSTRUCTIONS

When installing and using this equipment, basic safety measures should always be followed, including the following:

• Installed single speed 115 volt, 115 volt / 230 volt, single phase branch circuits.
• The unit must be connected only to a supply circuit that is protected by a ground-fault circuit interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using it.
• To reduce the risk of electrical shock, replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. An improperly attached suction outlet may cause severe injury and/or death due to body suction entrapment, hair entrapment, mechanical entrapment, evisceration, or limb entrapment.z
• THIS DEVICE OPERATES UNDER HIGH PRESSURE. When any circulation system or part is serviced, air can enter the device and become pressurized. Pressurized air can cause the lid to blow off which can result in INJURY,  DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.
• Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating.
• To reduce the risk of electrical shock, replace the damaged cord immediately
• Risk of Electric Shock. Connect only to a branch circuit protected by a ground-fault circuit interrupter (GFCI). Contact a qualified electrician if you cannot verify that thecircuit is protected by a GFCI.
• Always disconnect the power to the pool pump at the circuit breaker before servicing the pump. Incorrectly installed equipment may fail, causing severe injury or property damage. The pump is capable of high flow rates. Be careful when installing and programming to limit the pump’s performance potential with questionable or old equipment.
• To reduce the risk of property injury or damage, do not attempt to change the backwash (slide, full flow or multiport) valve position with the pump running.
• To reduce the risk of injury, do not permit children to use this product.
• To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test.
• Do not store pool chemicals near your equipment. Chemical fumes and spills can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage.
• Failure to keep suction outlet components clear of debris, such as leaves, dirt, hair, and other materials can result in an increased potential for suction entrapment. Do not start pump dry! Running the pump dry for any length of time will cause severe damage and will void the warranty.
• This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.
• Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate
• Never use pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached.

PUMP INTRODUCTION

Congratulations on purchasing your new In Ground Pool Pump. This manual provides proper installation, operation and maintenance for the Pump. Save these instructions.

Pump Specifications

Overall Ratings

Model| Aquaflow 1HP
Input Voltage| 115V/230V
Input Frequency| Single phase, 60 Hz
Input Current| 9.5/4.8
HP| 1HP
Speed Range| 3450 RPM
Port Size| 1.5″x 1.5″

Pump Dimensions

Pump Performance Curves

INSTALLATION

Inspection

Please check the contents of the package after receiving it. First, check that all items are included. Then check the water pump for any concealed damage. If you have any problems, please contact the store where you purchased it.

Electrical Requirements

FOR YOUR SAFETY

This Pump must be installed by a qualified pool professional or licensed or certified electrician and must conform to National Electrical Code all national, state, and local codes. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions can result in property damage, personal injury, or death. Turn the power supply OFF before installing or servicing pump. Before installing the pump, open the carton and check the pump for concealed damage, for example, dents, a broken base, cracks etc. If any damage is found, please contact the original purchasing shop.

Plumbing Installation

• Protect the pump against direct sunlight and excessive moisture (sun and rain etc.).

• Place pump on a solid surface as close to the pool as possible. For trouble-free self-priming, consult local regulations for minimum distances between pool and pump.

• Leave enough space for maintenance and service.

• To reduce friction loss, use direct and short piping to the suction.
  Ensure the surface drainage is adequate to prevent flooding.

• The pump suction inlet height should be as close to the water source as possible, it’s not allowed more than five feet.

• Avoid using a suction pipe smaller than pump connection. The suction pipe should be same or larger than the discharge pipe.

• Prevent the motor from overheating. Ensure that the pump is properly ventilated.

Wiring

Note: This pump is ONLY suitable for home voltage 115Vac / 230Vac, single phase input power. Connection to the wrong voltage or use in other application may cause damage to equipment or personal injury.

RISK OF ELECTRIC SHOCK

• The pump shall be installed following the National Electric Code and any local code.
• Make sure to connect to correct voltage 115Vac / 230Vac.
• Ensure all electrical connections are tight and clean.
• Before wiring the pump, make sure that all circuit breakers and switches are turned off.
• After disconnecting the power to the pump, be sure to wait six (6) minutes before turning on or servicing the drive.

Bonding and Grounding

The pump must be installed in accordance with the National Electrical Code of all national, state and local codes. Connect the electrical service ground using the green ground terminal. To reduce the risk of a current, the pump motor must be bonded to all metal parts of the swimming pool, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of the swimming pool. Use a solid copper bonding conductor 6 AWG or larger. The pump should be permanently connected to either a circuit breaker, 2-pole timer or 2-pole relay. If AC power is supplied by a GFCI circuit breaker, use a dedicated circuit breaker that has no other electrical loads.
Note: Connect the pump permanently to a circuit. Make sure no other lights or appliances are on the same circuit.
The field wiring compartment has a 1/2” NPT threaded conduit port for the liquid tight fitting. The bonding lug should be used to bond the motor frame to the equipment pad.

Dual Speed / Single Speed Connections

MAINTENANCE

Freeze Protection Program

Note – When the ambient temperature is close to freezing point, please take timely measures to protect the pump. Failure to do so will cause serious damage to the pump and void the warranty.

1. Please turn off the motor power before taking any other measures. Operation without power disconnected may result in serious personal injury or death.
2. Drain the pool water level below all pool inlets.
3. Remove drain plugs and strainer cover from the strainer housing.
4. Disconnect the pump from the mounting pad, wiring (after turning off the power), and piping.
5. After the pump has completely drained of water, reinstall the drain plugs and strainer cover.
6. Store the dry pump in a dry place.
7. Cover the pump. To avoid condensation/corrosion issues, do not cover or wrap pump with plastic wrap or bags.

Routine Maintenance

This pump requires little or no service. Only routine maintenance needed is to keep the basket clean. Inspect the basket once a week. When cleaning the basket, inspect the o-ring for damage and replace it ifnecessary.

• Turn OFF power and release pressure from the system.
• Turn the transparent lid nut counterclockwise to release by hand and lift the transparent lid up.
• Inspect the pump basket for debris and remove it. Replace the basket if it is cracked.
• Place the basket back and fill the strainer housing with water.
• Clear the lid, o-ring, and sealing surface of the pump of any debris.

REPLACEMENT PARTS

TROUBLESHOOTING

Common Problems

Fail to start

• No power
  Check that all electrical switches are on. Ensure the circuit breakers are properly set. Check motor wiring at terminals.

• Pump shaft locking
  Check that the pump can be rotated by hand and remove any blockage.

• The pump shaft is damaged
  Replace the motor or the bearing.

Pump Faulty

• The pump does not start, leaks, or has too much air
  Check the suction pipe and cap on any suction gate valve. Secure the cover to the pump filter tank and ensure that the cover gasket is in place. Check the water level to ensure the skimmer is not taking in air.

• The pump does not start up, and there is not enough water
  Ensure that the suction lines, pumps, filters, and pump strainer housing are filled with water. Make sure that the valves in the suction line are working and open (some systems have no valves). Check the water level to ensure that there is water through the skimmer.

• Pump filter basket is blocked
  Clean the pump body. Replace the filter basket.

Reduced capacity

• Suction air leak
  Check the suction lines and cap on any suction gate valve. Secure the cover to the pump filter tank and ensure that the cover gasket is in place. Check the water level to ensure that the skimmer is not inhaling the air.

• Impeller clogged with debris
  Turn off the power supplied to the pump and remove debris from the impeller. If you cannot clear the debris, complete the following steps: Remove the left threaded screw bolts and O-ring seal. Remove, clean, and reinstall the impeller. Clean the suction trap.

No water flow at the pump operation

• No water flow at the pump operation
  Check that the pump is rotating by viewing the fan on the back of the shift pump. If yes, check that the pump impeller is properly installed.

• Air leakage
  Check the pipe connections and verify that they are tight.

• Plugged or restricted pipes
  Check that the filter or suction side pipe is blocked. Check whether the discharge pipe is blocked, including partial shut-off valve or dirty pool filter.

The pump is noisy

• The fan has debris
  Check the back of the pump for no dirt and debris.

• The filter basket has debris
  Clean up with compressed air.

• There is foreign matter inside the impeller
  Clean the filter basket.

• The installation is loose
  Tighten the pump mounting bolts.

• The pump shaft is damaged
  Replace the motor or the bearings. Motor overheats at the pump operation

• Installed in an unventilated place
  Leave appropriate space for the motor and ensure good ventilation.

  • Installed in direct sun
    Provide a shield for the motor to protect it from direct sunlight.

WARRANTY

Aqua Coastal warrants the pump to be free from defects in materials and workmanship for a period one (1)\ year from the date of purchase to the original purchaser of the pump. Aqua Coastal shall not be responsible for shipping; removal and/or reinstallation labor or any other such costs incurred in obtaining warranty replacements. Whether you need technical advice, repair, or genuine factory replacement parts, please contact the retailer from which you purchased the pump from for service. 1 year warranty does not cover failures due to abuse, accidental damage, or when repairs have been made or attempted by anyone other than an authorized repair center.

References

• IIS7

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>