BK Vibro VST-100E Condition Monitoring Solutions Instructions
- June 14, 2024
- BK Vibro
Table of Contents
BK Vibro VST-100E Condition Monitoring Solutions
Product Specifications
- Product Name: VIBROSTORE 100E
- Function: Vibration Monitoring & Analysis
- Manufacturer: BK Vibro America Inc.
- Model Number: VST-100E C108031.002 / V02
- Issue Date: 05/27/2024
- Address: 1100 Mark Circle Gardnerville NV 89410 USA
Product Usage Instructions
1. Safety Instructions
Refer to section 1 in the user manual for detailed safety instructions.
2. Overview
Section 2 provides an overview of the product features and components. Familiarize yourself with this section before use.
3. Operation
Follow the instructions in section 3 of the manual to operate the VIBROSTORE 100E effectively.
4. Route Management
Section 4 details route management procedures. Ensure proper route management for accurate monitoring.
5. ReO Software
Learn about the ReO software functionality in section 5 for enhanced analysis capabilities.
6. Optional Accessories
Explore optional accessories like the BNC to BNC connecting cable in section 6.1 for expanded connectivity options.
Frequently Asked Questions
- Q: Where can I find the full user manual in my language?
- A: You can request the user manual in your required EU language by visiting www.bkvibro.com.
- Q: How can I contact customer support for assistance?
- A: You can reach customer support via phone at the provided hotline number or email at support@bkvibro.com.
Instructions
VIBROSTORE 100E
Vibration Monitoring & Analysis
Keep accessible for future reference
Copyright © 2024 Brüel & Kjær Vibro GmbH
All rights to this technical documentation remain reserved. Any corporeal or incorporeal reproduction or dissemination of this technical documentation or making this document available to the public without prior written approval from Brüel & Kjær Vibro GmbH shall be prohibited. This also applies to parts of this technical documentation.
Instructions – VST-100E C108031.002 / V02, en, date of issue: 05/27/2024
Brüel & Kjær Vibro GmbH Wittichstrasse 6 64295 Darmstadt Germany
Brüel & Kjær Vibro A/S Lyngby Hovedgade 94, 5 sal 2800 Lyngby Denmark
BK Vibro America Inc. 1100 Mark Circle Gardnerville NV 89410 USA
Phone: Fax:
+49 6151 428 0 +49 6151 428 1000
Phone: Fax:
+45 69 89 03 00 Phone: +45 69 89 03 01
+1 (775) 552 3110
Hotline
Phone: E-Mail:
Homepage
+49 6151 428 1400 www.bkvibro.com support@bkvibro.com
Corporate E-Mail info@bkvibro.com
RO Atenie!
Inainte de utilizarea produsului trebuie sa citii si sa inelegei prezentul
manual de operare. La nevoie putei comanda manualul de operare intruna din
limbile recunoscute oficial in U.E. la urmatoarea adresa: www.bkvibro.com
ES Nota importante!
Antes de utilizar este product debe leer y comprender el manual. Si necesita
el manual en otro idioma de la Unión Europea, puede pedirlo en la siguiente
dirección: www.bkvibro.com
NL Attentie!
Voor ingebruikname van het produkt dient de gebruiksaanwijzing gelezen en
begrepen te zijn. Bij behoefte aan een gebruiksaan-wijzing in een ontbrekende
EU-taal is deze op onderstaand adres aan te vragen: www.bkvibro.com
FI Huomio!
Ennen käyttöönottoa tulee lukea ja ymmärtää käyttöohjeet. Kun tarvitset
käyttöohjeita muilla EU-kielillä ota yhteys seuraavaan osoitteeseen:
www.bkvibro.com
PL Uwaga!
Przed rozpoczciem uytkowania urzdzenia uprzejmie prosimy o uwane zapoznanie si
z instrukcj obslugi. Instrukcje obslugi dla naszych urzdze dostpne s we
wszystkich oficjalnych jzykach Unii Europejskiej. Brakujce egzemplarze mona
zamawia pod wskazanym poniej adresem: www.bkvibro.com
LT Dmesio!
Pries pradedant naudoti produkt, atidziai perskaitykite instrukcij. Esant
reikalui, reikalaukite instrukcijos trkstama ES kalba tokiu adresu:
www.bkvibro.com
IT Nota!
Il manuale deve essere letto e compreso prima della messa in servizio del
prodotto. Se necessario, il manuale mancante nella lingua Europea desiderata,
è ordinabile al seguente indirizzo: www.bkvibro.com
DA Henvisning!
Før produktets ibrugtagning skal brugsanvisningen læses og forstås!
Brugsanvisningen kan bestilles på et EU-sprog ved henvendelse til:
www.bkvibro.com
EL !
, . , : www.bkvibro.com
CS Pozor!
Ped uvedením výrobku do provozu je nutné pecíst si návod k provozu a porozumt
mu. V pípad poteby si návod k provozu v chybjící eci EU vyzádejte na
následující adrese: www.bkvibro.com
SL Pozor!
LV Uzmanbu!
Pred zagonom proizvoda morate najprej prebrati in razumeti navodilo za uporabo. Po potrebi zahtevajte navodilo za uporabo v jeziku EU, ki vam manjka, na naslednjem naslovu: www.bkvibro.com
Pirms produkta ekspluatcijas uzsksanas, rpgi izlasiet lietosanas instrukciju. Vajadzbas gadjum pieprasiet lietosanas instrukciju izstkstosaj ES valod pa sdu adresi: www.bkvibro.com
ET Tähelepanu!
BG !
Enne toote kasutuselevõttu tuleb kasutusjuhend läbi lugeda ja sellest aru
saada. Kui vajate kasutusjuhendit mõnes muus EL keeles, küsige seda järgmiselt
aadressilt: www.bkvibro.com
FR Attention!
. EU , : www.bkvibro.com
PT Atenção!
Avant utilisation du logiciel et de l’appareil, il convient impérativement
d’avoir lu et compris ce manuel d’emploi. Si besoin, commander le manuel
d’emploi dans la langue manquante à l’adresse suivante: www.bkvibro.com
Antes de usar o produto é necessário ler a documentação e entender-la. Se for necessário é favor pedir a documentação na língua europeia que necessita dirigindo-se a está direção: www.bkvibro.com
SV Observera!
HU Figyelem!
Före idrifttagning av produkten måste bruksanvisningen läsas och förstås. Om nödvändigt kan bruksanvisningen beställas i det saknade EU-språket under följande adress: www.bkvibro.com
A termék üzembe helyezése eltt az üzemeltetési utasítást el kell olvasni, és meg kell érteni. Szükség esetén hiányzó EUnyelven az üzemeltetési utasítást, az alábbi címen lehet igényelni: www.bkvibro.com
SK Upozornenie!
Pred uvedením zariadenia do prevádzky si treba dôkladne precíta prevádzkový návod a treba jeho obsah správne pochopi. V prípade potreby si prevádzkový návod vyziadajte v príslusnom jazyku EÚ na nasledovnej adrese: www.bkvibro.com
EN
© Brüel & Kjær Vibro C108031.002 / V02 UNRESTRICTED DOCUMENT
Brüel & Kjær Vibro Instructions VST-100E
EN
Safety Instructions
1.1 Disclaimer of Liability
The observance of this technical documentation is essential for the proper and
safe operation of the product. We assume no liability for injury to persons,
damage to property or financial losses resulting from failure to comply with
this technical documentation. In this case the liability for material defects
is also excluded.
1.2 Pictograms and their Meanings
This symbol warns of dangerous situations which can result from misuse of the
product.
HINT! This symbol provides general and useful information for using the product.
1.3 User Qualification
Ensure that all work in conjunction with our device and accessories is
performed by skilled, expert and authorized workers (for ATEX device and
accessories according to EN 60079-14). Among these works are:
Installation and Commissioning
Installation and commissioning primarily concern work on electrical equipment.
These works may be performed exclusively by electricians or workers instructed
and supervised by an electrician in accordance with electrotechnical
regulations/directives.
Change of System Specification
Any change of system specification has its effects on monitoring process with
stationary systems and on the measuring sequence with portable measuring
systems.
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EN
1.4 Intended Use
If devices, sensors and cables are used in a way not described in the relevant
user manuals, function and protection may be impaired and serious personal
damage, death or serious, irreversible injuries may result.
of System
· Handle the device and accessories with care in order to prevent damage to
the systems or personal damage due to falling.
· Use system exclusively as originally intended. Any use other than originally
intended is prohibited. Brüel & Kjær Vibro does not assume any liability for
damages resulting from inappropriate use. The user is solely responsible. For
originally intended use, see device and accessories documentation.
· Ensure that device and accessories is exposed only to admissible
environmental influences specified in technical device and accessories data
sheet.
· Maintain electrical equipment in regular intervals. Remedy defects, e.g.
loose wires, defective connectors, immediately.
of Sensor
Exclusively use sensor as specified in data sheet. Any use other than
specified is considered inappropriate. Mounted sensors must not be used as
steps.
of Cable
· Exclusively use cable as specified in data sheet. Any use other than
specified is considered inappropriate.
· Never use cable to pull plug out of socket. · Check cable and connectors in
regular intervals. Have any damage immediately repaired by a
specialist · Install cables properly in order to protect them from mechanical
damage (e.g. squashing,
abrasion of insulation) and to prevent trip hazards.
Use of Bought-In Items
For pickups and accessories not supplied by Brüel & Kjær Vibro the user is
solely responsible. The user is bound to ensure that the demands on electrical
safety and technical properties conform with the agreed data. Brüel & Kjær
Vibro does not assume any responsibility for bought-in items. The user is
liable for any defect on Brüel & Kjær Vibro products caused by bought-in
items.
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EN
Hot surfaces
In line with the user manuals, the devices, sensors and cables can be operated
in extensive ambient temperature ranges, whereby they can become hot through
self-heating on housing walls and can produce burning.
When mounted at external heat or cold sources (e.g. machine parts), devices,
sensors and cables can adopt dangerous temperatures, whereby burning, among
other things, can occur in the event of contact.
WARNING!
Ensure that no parts such as sensors, connecting lead, carrying straps etc.
get close to open rotating machine parts. There is the danger that these parts
will be pulled in and cause damage to property and/or serious injuries.
NOTE!
In addition to the general installation regulations for electrical systems,
when installing electrical systems in potentially explosive atmospheres IEC
60079-14 and the relevant national requirements on the installation of
explosion-proof systems must be observed.
1.5 Recommendations to User
If the use of the system in conjunction with machines or plant sections can
produce risks outside of Brüel & Kjær Vibro’s responsibility, the user is
expected to prepare and distribute safety technical instructions or warnings
and to ensure that the personnel concerned has received and understood same.
1.6 General Hints
Never operate damaged products. Upon delivery inspect the packaging for damage
and compare the delivered items with your order documents.
Prohibition of Unauthorized Modifications
System and accessories must not be changed neither in construction nor safety
technology without the express consent of Brüel & Kjær Vibro. Any unauthorized
modification excludes Brüel & Kjær Vibro’s liability for resulting damages.
This applies in particular to repair work, soldering work on P.C. boards and
replacement of components/modules/P.C. boards. When replacing parts,
exclusively use the original Brüel & Kjær Vibro spare parts.
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EN
Overview
The VIBROSTORE 100E (VST-100E) is a simple to use rugged vibration monitoring
and portable analysis instrument with on-board display of vibration levels.
VST-100E provide basic vibration indication functions based on machine running
speed. This functionality may help to diagnose faults, indicating main
parameter for unbalance, misalignment, and looseness, to be confirmed with
further analysis.
The VIBROSTORE 100E is approved for use in “Potentially explosive atmospheres”
in accordance with the ATEX Directive. Here, this approval also extends to
cover use as Category 2 equipment for gases (ATEX).
The system is designed to take vibration measurements from assets (e.g. pumps,
motors, fans and bearings) a simple route-based data collection mode. The unit
displays vibration frequency plots and allows vibration severity and bearing
condition to be monitored. VST-100E will collect and display all measurements
in in as little as 3 seconds with one push of a button.
Combined with the powerful ReO software, the collected measurement data can be
exported and used to perform even more advanced analytics and computing tasks.
ReO is able to display valuable plots and graphs, to effectively detect and
analyse vibration related problems of rotating machinery.
2.1 Control buttons
The VST-100E features an OLED display and 7 control buttons. Please refer to
section “Operation” for a detailed description. When off, turning the VST-100E
ON is achieved simply by pressing the center button. The unit will
automatically turn OFF if not used for a 1 to 60 minutes selectable auto turn
off time. When the main menu is displayed the device can be turned off by
pressing the button for 3 seconds.
2.2 Protective boot
The VST-100E is guarded by a removable protective rubber sleeve, which can be
removed, by peeling back the protective boot on the narrow bottom part of the
device and pulling the boot upwards.
WARNING! If used in explosive atmospheres, the VST-100E must always be
equipped with the rubber protective sleeve.
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2.3 Batteries
EN
WARNING! Always replace the batteries outside the explosive atmosphere!
The VST-100E requires two type AA size batteries, which are replaced by
removing the protective rubber boot first and second the battery compartment
cover (held in place by multiple screws) as shown in the photographs below:
L91 lithium-Iron type AA batteries are recommended.
For installing new batteries, please remove all empty batteries first, before
installing new or fully charged batteries. Always assure the correct battery
orientation shown on the battery cover label. Pay attention to the proper fit
of the rubber gasket, before closing.
2.4 Docking Cradle
VST-100E uses an infrared link on the back of the device to an included
docking cradle. Do not obstruct the line of sight. The cradle interfaces the
infrared communication of the VST-100E to an USB-port of a host PC. Use the
supplied USB type A to mini USB cable. To use the docking cradle, slide the
VST-100E without the rubber sleeve with the narrow end of the device first. is
the VST-100E should be held by the two brackets on the sides. The cradle has a
belt clip and screw whole to be mounted on any rigid surface.
2.5 Service
VST-100E contains no user serviceable parts. In the unlikely case of
malfunction, please return the complete unit to your supplier for repair.
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2.6 Explosion protection
WARNING! If used in explosive atmospheres, the VST-100E must always be
equipped with the rubber protective sleeve.
WARNING! Always replace the batteries outside the explosive atmosphere!
· T4 Tamb: ………………………. ………………. ……………….. ………………. -20°C to +40°C · ATEX approval
(Baseefa16ATEX0182X): …………. ………………. II 2G Ex ib IIC T4 Gb · IECEx approval
(IECEx BAS 16.0131X) : ……………. ………………. Ex ib IIC T4 Gb
The BNC connector has (for sensors) has the following intrinsically safe
values: · Uo = 21.42 V · Io = 75 mW · Po = 400 mW · Ci = 0 · Li = 0 · Co = 100
nF · Lo = 3 mH · UL hazardloc area approval (SGSNA/21/CA/00012X): …………… Class
I, Zone I, IIC
…………………………………… ………………. ……………….. ………………. Class I, Division 2, Groups A-D
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Operation
3.1 Basic Operation
Color coded display shows ISO value, bearing condition in Bearing Damage Units
(BDU) and RMS acceleration (g).
ISO and BDU values are alarm colour coded in Green, Yellow and Red.
Additional screens show displacement (mm or mils), frequency spectrum with
cursor, and diagnostics for unbalance, misalignment and looseness.
Press and hold the centre button to turn ON and press to take measurements
left, right, up and down arrows to navigate display Separate buttons to switch
the unit on and off and to open the menu .
Route manager button for downloading routes to the VST-100E or transferring
machine readings to PC for trending. via Bluetooth
Accesses menu Data collection. Take, assign and display route measurements.
EN
Standard BNC connector for IEPE accelerometers.
Additional Functions when in main screen. To turn on/off IEPE Power, press and
hold the left arrow button when on the main numbers screen To show the battery
level, press and hold the up arrow button when on the main numbers screen,
this function is optimized for alkaline manganese batteries. To turn the unit
off, press and hold the down arrow button when on the main numbers screen To
switch to the menu, press and hold the centre button when on the main numbers
screen
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3.2 Menu navigation
(starts a repeated measurement)
Live Update
Run Speed 1500 RPM
Enter by holding the
center button for 2 Seconds
Configuration Live Update Setup Wizard Manual Setup Device Settings
Manual Setup ISO Alarms BDU Alarms Run Speed Sensor mV/g
Device Settings Auto Off Time Brightness Languages Factory reset Graph Mode Colour Scheme Date & Time Units Information
Machine Type Motor Pump
Motor Size Under 300kW Over 300kW
Pump Type Integrated Drive External Drive
Foundation Flexible Rigid
Foundation Flexible Rigid
ISO Alarms Alert Danger
Alert 4.5
Danger 7.1
BDU Alarms Alert Danger
Alert 50
Danger 100
Run Speed 1500
Accel. Sensor Sensitivity
100 mV/g
Auto Off Time 1 Minute
Brightness Mode Level Auto Dim Time
Mode Standard High
Brightness 5
Languages English German Italian French Dutch
Auto Dim Time 10 Seconds
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Menu navigation (continuation)
Enter by holding the center ‘ button for 2 Seconds
Configuration Live Update Setup Wizard Manual Setup Device Settings
Device Settings Auto Off Time Brightness Languages Factory Reset Graph Mode Colour Scheme Date & Time Units Information
EN
Factory Reset Metric Imperial
Graph Mode Bar Line
Color Scheme Standard White on Black Black on White
Date & Time 12:00:00
01.01.2020
Units Velocity Run Speed Velocity Type Displacement
Velocity mm/s – in/s
Run Speed RPM – CPM – Hz
Velocity Type RMS Peak
Displacement Pk Pk-Pk
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Menu navigation (continuation)
Enter by holding the
factory button
Machines [Machine 1] [Machine 2] [Machine 3] [Machine 4] [Machine 1] [Meas. Point 1] [Meas. Point 2] [Meas. Point 3] [Meas. Point 4] [Meas. Point 1] Take Measurement Run Speed Save Measurement Load Measurement
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EN
3.3 Fitting the sensor
VST-100E is supplied with a cable connected sensor (accelerometer) that
connects to the BNC connector on VST-100E. The nominal sensitivity of the
sensor is 100 mV/g.
VST-100E can also accept any standard IEPE (CCS) accelerometer and the sensor
sensitivity setting can be adjusted to accommodate other sensitivities (see
section 3.5.2.3 in this manual). The default setting is 100 mV/g.
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3.4 Taking a reading
To take a reading, press the center button to turn the unit ON.
Place the sensor on a rigid part of the machine as close as possible to the
desired measurement point (e.g. bearing block) using the magnet mount.
Pressing the circle button again takes the reading.
N.B. for best results the sensor should be placed gently onto the measurement
point by “rolling” the magnet onto the machine.
This is to avoid any sudden shocks that would be seen as large acceleration
peaks by the sensor and could take some time (several seconds) to die away.
Taking a reading causes the overall vibration numbers screen to be displayed
as shown in the example screen left.
This screen gives an overall view of the machine’s vibration condition as
explained in the following section.
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3.4.1 Vibration readings
WARNING! Through electro-magnetic interferences (acc. to EN 61000-4-3)
influences on the measured values may arise.
Once a vibration reading has been taken, the display will show three values,
as shown in the example screen (see chapter 3.4 Taking a reading). The values
are color coded to show their alarm status as explained in the following
sections. VST-100E can show the results as peak, peak to peak and root mean
square (rms) values. The three values shown in the readings screen are:
· ISO value (velocity in mm/second or inch/s) · Bearing Noise in BDU (Bearing
Damage Units) · Total g (acceleration)
These readings are explained in more detail below with some examples.
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ISO value (mm/s)
The ISO value (in mm/s or inch/s) is the large number displayed at the top of
the screen. This is the RMS measurement of the calculated peak measurement of
the vibration velocity in the frequency band 10Hz (600 RPM) to 1kHz (60,000
RPM) or 2Hz (120 RPM) to 1kHz (60,000 RPM) as specified by the ISO standard1.
The correct frequency band is automatically selected by VST-100E based on
running speed.
The ISO value background is colour coded according to the ISO 10816-1
vibration velocity level chart (see below). The colour coded background
indicates the condition of the machine according to the size and type of
machine selected with the Setup Wizard (see section 3.5.1).
1 ISO 10816-1:1995. Mechanical vibration — Evaluation of machine vibration by measurements on non-rotating parts
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Bearing Condition (BDU)
Below the displayed ISO value and to the left is the value of bearing noise
(high frequency vibration) in Bearing Damage Units (BDU), where 100 BDU
corresponds to 1 g RMS vibration measured in the frequency band between 1kHz
and 10kHz. This is an indicator of the wear state of a bearing; higher number
= higher bearing wear.
It is commonly held that 1g of high frequency vibration (100 BDU) corresponds
to a relatively high level of bearing noise and so can be considered
indicative of a damaged bearing. In other words, it may be helpful to think of
the Bearing Noise figure as being very roughly equivalent to “percentage” of
bearing wear. To quickly and easy identify the wear state of the bearings the
background of this tile is colour coded like the ISO value as well. By
default, the bearing noise is displayed on a Red background if it is above 100
BDU, a Yellow background between 50 and 100 BDU and a Green background below
50 BDU. However, the BDU alarm levels can be changed using the Manual Setup
menu (see section 3.5.2.1).
Broadband acceleration (g)
This is the acceleration vibration value in g (RMS) of a bandpass filtered
signal. The filter spans from 10Hz to 10kHz. This reading is shown in units of
g (Earth’s gravitational constant, where 1 g = 9.81 m/s2).
Displacement (µm or mils)
Pressing either the left or right arrow button when the reading screen is
displayed will cause the VST-100E to display calculated peak or peak-to-peak
displacement values (in µm or mils) on a blue background. There is no alarm
level coding. The frequency band is chosen analogue to the ISO value
measurement. Pressing either left or right arrow button again will revert to
display of the ISO value (mm/s or inch/s).
3.4.2 Vibration Analysis (Vibration bands)
Pressing the down arrow button brings up a display. It shows the readings of
vibration velocity (mm/s or inch/s), or displacement (mm or mils) if selected,
broken down into each of 3 bands.
The display shows the vibration level in frequency ranges that are all based
on multiples (1X, 2X and 3X) of the specified Run Speed of the machine as
displayed beneath the 3 bar graphs.
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N.B. in order to perform a vibration analysis it is important that the running speed of the machine is entered correctly. This can be done with the “Setup Wizard” as described in Section 3.5.1 of this user guide.
Typical but not exclusive for the appearance of following multiples of running
speed2 are:
1X = Unbalance:
The level of vibration in the frequency band based on the running speed is
usually indicative of how well balanced the machine is. A large vibration at
the running speed usually indicates that the machine is out of balance.
However even a very well-balanced machine will typically show some vibration
at the running speed, but this value should ideally be quite low (e.g.
typically less than about 2 mm/sec for a medium sized machine).
2X = Misalignment:
A high level of vibration in the frequency band centred at twice the running
speed is a possible indication of misalignment. Shaft misalignment can result
in a double peak in the waveform. This will typically give rise to a vibration
signal at double the running speed of the machine.
3X = Looseness:
High vibration in the frequency band centred at 3 times running speed is a
possible indication of high mechanical looseness (e.g. loose mounting bolts,
weak foundations etc.).
2 Multiples of running speed are sometimes referred to as “orders”. Page 20 of 34
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3.4.3 Frequency spectrum
Pressing the down arrow button once more brings up a display, where the
vibration levels are shown as a frequency spectrum plot in the range from 0 to
1 kHz.
The heights of the peaks indicate the RMS vibration level (in mm/s or inch/s)
at each frequency point in the spectrum.
The values to the right of the screen show the frequency (in Hz or RPM) and
the RMS vibration level (in mm/s or inch/s) at the position of the cursor (red
dotted line). The cursor position can be moved by use of the left and right
arrow buttons.
Pressing the down arrow button increases the resolution of the frequency axis
from 100 Lines (i.e. 10 Hz or 600 RPM resolution) to 800 Lines (i.e. 1.25 Hz
or 75 RPM resolution). Increasing the resolution effectively zooms into the
frequency spectrum. To display the full spectrum at the higher resolution the
display must be scrolled using the left and right arrow buttons.
3.4.4 Live Update Mode
It is possible to have the VST-100E continuously display readings that are
taken at intervals of approx. 1 second.
Live Update is selected from the Configuration menu, which is entered by
holding down the center button for 2 seconds.
It is possible to use live update with the basic readings screen, the VA bands
screen or 100 line frequency spectrum. Pressing the center button at any time
during live update will take a single measurement and stop live update mode.
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3.5 Configuration menus
The configuration menu is entered by pressing and holding down the center
button for 2 seconds.
Moving up and down the menu is achieved by pressing the up and down buttons
which causes the menu item to be highlighted. Pressing the circle button will
select the highlighted menu item. Left and right arrow buttons can be used to
move backward and forward through the menus.
All changed settings will be saved immediately and do not require to be saved
additionally.
3.5.1 Setup Wizard
Selecting the Setup Wizard opens a dialogue that allows the machine running
speed to be entered and the ISO alarm levels to be set automatically according
to the size and type of machine to be monitored.
The first Setup Wizard screen to be displayed shows the currently selected
running speed in the pre-selected units (Hz or RPM).
Changing the running speed is achieved by pressing the up arrow button (to
increase run speed) or down arrow button (to decrease run speed). Pressing and
holding either of the buttons will quickly change the displayed value.
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Pressing the center button again brings up the next screen which allows the
machine type (motor or pump) to be selected.
If a motor is selected the size must also be selected (under or over 300 kW)
or if a pump is selected, it must be specified whether it has an integrated or
external drive unit.
EN
Selecting the machine type and size allows the ISO alarm levels to be set
accordingly, as does specifying the type of mounting (rigid or flexible).
As a basic “rule of thumb”, unless a machine is bolted down to a concrete
floor, its mounting should be considered as being flexible.
Many motors and pumps are mounted on a frame or structure and should be
considered as flexibly mounted.
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EN
3.5.2 Manual Setup 3.5.2.1 BDU alarm settings
Selecting BDU Alarms allows the alarm levels at which the BDU readings change
color to be altered by the user. Normal levels are displayed on a Green
background.
The BDU threshold values are designated as ALERT (where readings turn Yellow)
and DANGER (where readings turn Red). Both these threshold values can be set
independently using the up and down arrow buttons.
The default BDU thresholds are 50 for ALERT and 100 for DANGER. These levels
are typical for medium sized machine bearings operating at run speeds in the
region of 1000 to 3000 RPM. Larger bearings or higher run speeds may need
increased BDU threshold values to identify worn or bad bearings.
3.5.2.2 Run Speed
Run speed can also be set manually via the up and down arrow buttons.
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3.5.2.3 Sensor mV/g
Accelerometer sensitivity (in mV/g) can be manually set using the up and down
arrow buttons to allow the use of any desired sensor within the range 1mV/g to
1000mV/g. This enables the resolution and range of the VST-100E to be set by
the user.
Even measurements defined in the in the route management context will use this
setting. Remember to restore this setting if you had to change it for a
specific measurement point.
EN
3.5.3 Device Settings
There are two pages of Device Settings menus. To advance to the second page
the down arrow button should be used. Selecting a menu option is achieved by
the up and down arrow buttons and by pressing the center button .
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EN
The Auto Off Time can be set from 1 minute up to a maximum value of 60
minutes, in increments of 1 minute.
The Brightness level can be set anywhere between 1 (least brightness) up to 10
(full brightness).
The operating Language can be selected depending on the exact model. Please
refer to the product specifications.
The Graph Mode can be set to display the frequency spectrum as either a Line
graph or a Bar graph.
The display Color Scheme can be configured as standard (full colour) or
monochrome, e.g. for convenient viewing in direct sunlight.
Date & Time setting can be achieved using the up , down , left and right arrow
buttons.
Selecting Units from the Advanced Settings menu allows the velocity readings
to be displayed in either mm/s or inch/s.
Run Speed units can be displayed in units of Hertz3 (Hz), revolutions per
minute (RPM) or cycles per minute (CPM).
3 Hertz are equivalent to, and also sometimes referred to as, cycles per second (CPS). Page 26 of 34
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EN
Route Management
Pressing the Route Manager button (industry icon , located just below the down
arrow button)
brings up the Machines menu.
Machines have user-defined names up to 16 characters long.
Scrolling the list of machines is achieved with the up and down arrow buttons.
Selecting a machine is done with the center button , which then brings up a
list of measurement
points for that machine.
Measurement points also have user-defined names up to 16 characters long.
The list of measurement points can also be scrolled by using the up and down
arrow buttons and each measurement point can be selected using the center
button .
The various options for each measurement point (MP) are then displayed:
1. Take Measurement takes a new reading and saves it to this MP
2. Run Speed adjust the run speed of the Machine for this measurement
point.
3. Save Measurement saves the previously taken reading to this MP.
4. Load Measurement loads a previous reading (e.g. for re-display)
Machines and their measurement points are downloaded from the ReO trending and
route management software for PC using the supplied USB docking cradle or the
Bluetooth interface.
The exact list of machines to be downloaded is determined by the user in ReO.
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EN
ReO Software
ReO is the PC based software that allows users to view trends of vibration
readings taken with VST-100E, in a way that enables predictions to be made
about machine condition.
ReO is very powerful and highly functional route editor and analysing
software, which is described in more detail in its own instruction manual.
This can be downloaded from our website. ReO allows display of vibration data
in a variety of different ways including vibration frequency spectra, bearing
noise and ISO trend plots, waterfall diagrams (see figure below) and can
generate reports either manually or automatically (e.g. by sending out email
alerts).
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EN
Optional accessories
6.1 BNC to BNC connecting cable
WARNING! Before connecting the VST-100E to any buffered output, make sure to
turn off the IEPE Power (CCS) by pressing and holding the left arrow button
when on the main numbers screen. IEPE can be activated again by pressing
holding the left arrow button
when on the main numbers again. Otherwise this connection could damage both
devices permanently.
Connecting the BNC to BNC cable to a buffered output of machine vibration
detectors, the VST-100E can collect vibration data and visualize the data.
This powerful function enables the user to connect the VST-100E to existing
vibration monitoring devices. Watch out for installations with inverted
polarity. Measurements will be false.
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EN
7 Specification
Size Weight Environmental
Degree of Protection Operating:
Storage: Power supply Battery life
Frequency range
Max frequency resolution Measurements displayed
Displayed Frequency Units Input range Dynamic range Vibration bands for quick
failure indication (RPM = run speed) Accuracy Languages in device
Data storage capability
Hazardous Area Approvals
200 mm x 60 mm x 26 mm 280 g
IP67
0 °C to 50 °C (32 °F to 122 °F) (pay attention to temperature ranges for explosive atmospheres)
-20 °C to 70 °C (-4 °F to 158 °F)
2 x AA L91 lithium-iron batteries
Auto power OFF – typically 50 hours continuous operating time (with type AA L91 lithium-iron batteries) depending on brightness setting
2/10 Hz to 1 kHz (ISO) 1 kHz to 10 kHz (BDU)
10 Hz to 1 kHz (vibration bands)
1.25 Hz @ 800 lines FFT setting
Acceleration in g Velocity in mm/s (or inch/s) Bearing noise in BDU (bearing damage units) Displacement (microns, mils)
Hertz (Hz), RPM or CPM
User selectable with accelerometer sensitivity
96 dB (0.01 g resolution)
Unbalance Alignment Looseness
1x RPM 2x RPM 3x RPM
+/-5 % (acceleration: +/- 10% below 20Hz)
German / English / French / Italian / Spanish / Portuguese / Dutch / Chinese / Korean / Japanese / Russian / Czech
Up to 1000 measurements/ machines (with a maximum of 10 measurements each machine)
T4 Tamb -20°C to +40°C
ATEX approval Baseefa16ATEX0182X
II 2G Ex ib IIC T4 Gb
IECEx approval IECEx BAS 16.0131X
Ex ib IIC T4 Gb
UL hazardloc area approval SGSNA/21/CA/00012X Class I, Zone I, IIC
Class I, Division 2, Groups A-D
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Accessories
Options
8 Maintenance
EN
· AC-7312 docking cradle & USB cable · AC-438 Spiral cable with two pin
connectors · ASA-063 Acceleration sensor · AC-7316 Nylon carrying case ·
AC-7313 Protective boot · AC-276 Magnet with M8 Stud · REO/VST-100 Report &
Route Manager Software
HINT! Maintenance and service work must only be performed by trained qualified personnel!
1. Clean the device on the outside in regular intervals using a damp cloth.
2. Ingress of humidity, i.e. from water or other liquids, into the device must
be prevented!
9 Disposal
The device is subject to the Waste Management Act for electrical and
electronic devices.
Do not discard the device in the household waste and observe the local
regulations for disposal of waste. You can also return the device to Brüel &
Kjær Vibro GmbH, Wittichstrasse 6, 64295 Darmstadt, Germany.
· WEEE-Reg.-No. DE 69572330
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EN 10 EU Declaration of Conformity
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Contact Us
Brüel & Kjær Vibro GmbH Wittichstrasse 6 64295 Darmstadt Germany
Brüel & Kjær Vibro A/S Lyngby Hovedgade 94, 5 sal 2800 Lyngby Denmark
Phone: Fax:
+49 6151 428 0 +49 6151 428 1000
Phone: Fax:
+45 69 89 03 00 +45 69 89 03 01
Corporate E-Mail: info@bkvibro.com
Homepage: www.bkvibro.com
VST-100E © Brüel & Kjær Vibro 05/2024 C108031.002 / V02 Subject to technical changes
BK Vibro America Inc. 1100 Mark Circle Gardnerville NV 89410 USA
Phone:
+1 (775) 552 3110
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>