Coleman INSTASTART Electronic Ignition Instruction Manual

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DO NOT PRINT THIS PAGE
5461 Series
INSTASTART™ Electronic Ignition

© 2014 The Coleman Company, Inc
www.coleman.com

Printing Notes:
Material: 80 GSM Bond Paper or 50# Bond Paper White
Ink: Black
Resolution: 150 DPI or above
Printing method: Offset Printing
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Folded size: 4 x 8.5 in (W x H)

This drawing contains proprietary information and trade secrets of The Coleman Company, Inc.
Unauthorized use or copying is prohibited.

METRIC [INCH| | | | | |
| | | |
| | | | |
( CRITICAL DIMENSION )
CHECKING IS COMPULSORY
| | | |
| 3| 23-SEP-14| The accessory part is rolled to new number.| Christine Z| 20043560
2| 23-AUG-12| Changed 5 years warranty to 3 years warranty.| David S| 20024994
VOLUME| cm3| 1| 17-AUG-12| NEW| David S| 20023033
MASS| grams| REV.| DATE| MODIFICATIONS| NAME| EON NO.
DENSITY| Pa| MATERIAL- SEE NOTES| The Coleman Company, Inc.
Wichita, Kansas USA 67219
GENERAL TOLERANCES
EXCEPT AS NOTED
0 TO 6mm = ±0.1

6 TO 30mm = ±0.2
30 TO 80mm = ±0.3
80 TO 180mm =±0.4
180mm = ±0.5
ANGULAR = ± 3°
Mr SEE NOTES| COMPOSITE- NO| SHEET 1 OF 1
SCALE:
1:1| DATE.
17-AUG-12| DRAWN BY.
David S| APPROVED BY
AL| | REVISION
03
NAME:
INSTRUCTION MANUAL| PART NO
4010020340

• Model may vary from picture.

Note: Propane tank is not included. The griddle is optional.

IMPORTANT
Read this manual carefully before assembling, using, or servicing these stoves. Keep this manual for future reference. If you have questions about assembly, operation, servicing, or repair of these stoves, please call Coleman in the United States at 1-800-835-3278 or TDD: 1-316-832-8707 and in Canada at 1-800-387-6161.

FOR YOUR SAFETY

If you smell gas:

1. Do not attempt to light appliances.
2. Extinguish any open flame.
3. Disconnect from fuel supply.

FOR YOUR SAFETY
Do not store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance.

This manual contains important information about the assembly, operation and maintenance of this outdoor propane appliance. General safety information is
presented on this page and is also located throughout these instructions. Particular  attention should be paid to information accompanied by the safety alert symbol
“ DANGER”, “  WARNING”, “   CAUTION”.

Keep this manual for future reference and to educate new users of this product. This manual should be read in conjunction with the labeling on the product.
Safety precautions are essential when any mechanical or propane-fueled equipment is involved. These precautions are necessary when using, storing, and
servicing. Using this equipment with the respect and caution demanded will reduce the possibilities of personal injury or property damage.
The following symbols shown below are used extensively throughout these instructions. Always heed these precautions, as they are essential when using any mechanical or propane-fueled equipment.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

** WARNING
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
DANGER**

CARBON MONOXIDE HAZARD

• This appliance can produce carbon monoxide which has no odor.
  

• Using it in an enclosed space can kill you.
  

• Never use this appliance in an enclosed space such as a camper, tent, car or home.

DANGER

• Failure to comply with the precautions and instructions provided with these stoves can  result in death, serious bodilyinjury, and property loss or damage
  from hazards of fire, explosion, burn, asphyxiation, and/or carbon monoxide poisoning.

• Only persons who can understand and follow the instructions should use or service these stoves.

• If you need assistance or information such as an instruction manual or labels, contact The ColemanCompany, Inc.

CALIFORNIA PROPOSITION 65:
WARNING: This fuel, and by-products of combustion of this fuel, contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

EXPLOSION – FIRE HAZARD

• Never store propane near high heat, open flames, pilot lights, direct sunlight, other ignition sources, or where temperatures exceed 120 ºF (49 °C).
• Propane is heavier than air and can accumulate in low places. If you smell gas, leave the area immediately.
•  Never install or remove the propane tank while the outdoor stove is lighted,  near the flame, pilot lights, other ignition sources, or while the outdoor stove is hot to touch.
• During lighting and operation, this product can be a source of ignition.  Never use the stove in spaces that contain or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thinner, dust particles or unknown chemicals.
• Minimum clearances from combustible materials: 12 inches from the sides and 48 inches from the top.
• Provide adequate clearances around air openings into the combustion chamber.

DANGER

CARBON MONOXIDE HAZARD

• This stove is a combustion appliance. All combustion appliances produce carbon monoxide (CO) during the combustion process. This product is designed to produce extremely minute, non-hazardous amounts of CO if used and maintained in accordance with all warnings and instructions. Do not block airflow into or out of the stove.
• Carbon Monoxide (CO) poisoning produces flu-like symptoms, watery yes, headaches, dizziness, fatigue, and possibly death. You can’t see it and you can’t smell it. It’s an invisible killer. If these symptoms are present during the operation of this product get fresh air immediately!
• For outdoor use only.
• Never use inside house, camper, tent, vehicle or other unventilated or enclosed areas. This stove consumes air (oxygen) and produces carbon monoxide
  (CO). Do not use in unventilated or enclosed areas to avoid endangering your life.

WARNING

• This product is fueled by propane gas. Propane gas is invisible,  odorless, and flammable. An odorant is normally added to help detect leaks and can be described as a “rotten egg” smell. The odorant can fade over time so leaking gas is not always detectable by smell alone.
•  Propane gas is heavier than air and leaking propane will sink to the lowest level possible. It can ignite by ignition sources including matches, lighters, sparks, or open flames of any kind many feet away from the original leak. Use only propane gasset up for vapor withdrawal.
• Propane gas should be stored or used in compliance with local ordinances and codes or with ANSI/ NFPA 58. Turn off propane when not in use.

CAUTION
SERVICE SAFETY

• Keep all connections and fittings clean. Inspect propane cylinder and stove propane connections for damage before attaching.
• During set up, check all connections and fittings for leaks using soapy water. Never use a flame. Bubbles indicate a leak. Check that the connection is not cross-threaded and that it is tight. Perform another eak check. If there is still a leak, remove the cylinder and contact Coleman for service or repairs.
• Use as a cooking appliance only. Never alter in any way or use with any device or part not expressly approved by Coleman.
• Clean stove and stove griddle (if equipped) frequently to avoid grease accumulation and possible grease fires.

WARNING

BURN HAZARD

•  Never leave the stove unattended when hot or in use.
•  Keep out of reach of children.

WARNING

Not for home or recreational vehicle use.
We cannot foresee every use which may be made of our products. Check with your local fire safety authority if you have questions about use. Other standards govern the use of fuel gases and heat-producing products for specific uses. Your local authorities can advise you about these.

• Never refill disposable cylinders.
• Use the preset regulator that came with the stove. Do not attempt to adjust.
• Use only Coleman® accessories or parts. During stove set-up, check all fittings for leaks using soapy water. Never use a flame.

Technical
Characteristics
Input: 11,000 BTU/h per burner
Category: Pressure regulated propane
Fuel: 16.4 oz. disposable propane cylinders
Regulator: 5430

To Set Up

DANGER

CARBON MONOXIDE HAZARD

• For outdoor use only.
• Never use inside house, camper, tent, vehicle, or other unventilated or enclosed areas. This stove consumes air (oxygen) and produces carbon monoxide  CO). Do not use in unventilated or enclosed areas to avoid endangering your life.

NOTE: Use Coleman ®16.4 oz. disposable propane cylinders. The LP-gas cylinder(s) used with stoves must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S. Department f Transportation or Transport Canada, CAN/CSA B339.
Remove components from the carton. (Fig. 1)

•   Open lid. (Fig. 2)
• Position wind guards as desired. (Fig. 3)
• Install pot support as shown. (Fig. 4)

•  Place a griddle on pot support, if equipped. (Fig. 5)

NOTE: The griddle is optional.

• Close both burner valves firmly(Fig. 6)

CAUTION
SERVICE SAFETY

• Keep all connections and fittings clean. Inspect propane cylinder and stove propane connections for damage before attaching.
• During set up, check all connections and fittings for leaks using soapy water. Bubbles indicate a leak. Never use a flame.
• Push and screw regulator into stove hand tight. (Fig. 7)

• Remove the plastic cap from the top of the propane bottle and screw the propane bottle into the regulator’s hand tight. (Fig. 8)

• Propane cylinder correctly installed. (Fig. 9)
• Never operate the stove with a propane cylinder n an inverted position. (Fig. 10)

Leak Check

WARNING

• Perform leak test outdoors.
• Extinguish all open flames.
• NEVER leak test when smoking.
• Do not use the outdoor stove until the connection has been leak-tested and does not leak.

To Light

DANGER

EXPLOSION – FIRE HAZARD

• Propane is heavier than air and can accumulate in low places. If you smell gas, leave the area immediately.

• Always attach or detach propane source outdoors; never while the stove is lighted, near the flame, pilot lights, other ignition sources, or while the stove is hot to touch.

• This stove is very hot during use and can ignite flammables too close to the burners. Keep flammables at least 12 inches from the sides and 48 inches from the top of the stove.
  Keep gasoline and other flammable liquids and vapors well away from stove.

• The stove must not be exposed to flammable vapors or liquids during lighting.

WARNING

BURN HAZARD

•  Never leave the stove unattended when hot or in use.
• Keep out of reach of children.

Standard Ignition Stove
Set on a sturdy, flat surface. For outdoor use only.

• Hold lighted match near burner and open burner valve. (Fig. 11 and Fig. 12)

INSTASTART™
Electronic Ignition Stove
Set on a sturdy,  flat surface. For outdoor use only.

• Open burner valve and repeatedly push igniter button until burner lights. (Fig. 13 and Fig. 14)

NOTE: If igniter fails to light the stove, use atch to light burner. If the stove is wet the igniter may not spark.

• Adjust flame with burner valve. (Fig. 15) The flame should be blue with a hint of yellow on tips.

To Turn Off

• Close both burner valves firmly. (Fig. 16)

To Clean

Make sure stove and griddle (if equipped) are cool. Move the stove away from the flame (including pilot lights) and other ignition sources.

• Remove propane cylinder from the regulator and replace protective cap on cylinder. (Fig. 17)
• Remove regulator from the stove. (Fig. 18)

• Liftoff griddle and pot support. (Fig. 19 and Fig. 20)
  
  
  NOTE: The griddle is optional.

MAINTENANCE

• Keep stove area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
• Do not obstruct the flow of combustion and ventilation air.
• A good flame should be blue with a minimal yellow tip. Some yellow tips on flames are acceptable as long as no carbon or soot deposits appear.
• Wipe stove and stove griddle (if equipped) clean with a soft cloth and mild dish detergent. Do not use abrasives. (Fig. 21)

To Store

DANGER

EXPLOSION – FIRE HAZARD

• Never store propane near high heat, open flames, pilot lights, direct sunlight, other ignition sources or where temperatures exceed 120 ºF (49 °C).
• The cylinder must be disconnected when the stove is in storage.
• For storage or transport, the regulator may be deposited on the cooktop directly as shown in Fig. 22.

• Align and place the left and right tabs on the bottom of the griddle into the holes on cook top.(Fig. 23 and Fig. 24)

NOTE: The griddle is optional.

•  Locate the pot support above the griddle.(Fig. 25)
• To carry the stove, firmly grasp the stove by the hand opening located on the bottom. (Fig. 26)

Things You Should Know

1. It is unsafe and illegal in some places to store or use propane cylinders of greater than 1.14 kg (2.5 lbs.) water capacity (approximately 1 lb. propane) in occupied enclosures.
2. The usual storage areas for camping and picnic equipment are the basement, attic, or garage. To avoid the accumulation of dust, cobwebs, etc., that is common in these storage areas, place your stove in a plastic bag and seal it with a rubber band.
3. If not completely satisfied with the performance of this product, please call one of the numbers listed on the cover of this manual.

Parts List

Additional Accessories Sold Separately

Warranty

Limited Three Year Warranty
The Coleman Company, Inc. (“Coleman”) warrants that for a period of three (3) years from the date of original retail purchase, this product will be free from defects in material and workmanship.
Coleman, at its option, will repair or replace this product or any component of the product found to be defective during the warranty period. Replacement will be made with a new or remanufactured product or component. If the product is no longer available, replacement may be made with a similar product of equal or greater value. This is your exclusive warranty.
This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable. Keep the original sales receipt. Proof of purchase is required to obtain warranty performance. Coleman dealers, service centers, or retail stores selling Coleman® products do not have the right to alter, modify or in any way change the terms and conditions of this warranty.
What This Warranty Does Not Cover
This warranty does not cover normal wear of parts, parts that are not genuine Coleman® parts, or damage resulting from any of the following: negligent use or misuse of the product; commercial use of the product; use contrary to the operating instructions; disassembly, repair or alteration by anyone other than Coleman or an authorized service center. Further, the warranty does not cover Acts of God, such as fire, flood, hurricanes, and tornadoes. Warranty void if damage to the product results from the use of a part other than a genuine Coleman® part.
COLEMAN SHALL NOT BE LIABLE FOR DEFECTS THAT ARE CAUSED BY THE USE OF UNAUTHORIZED PARTS OR SERVICES. COLEMAN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY OR CONDITIONS. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OF THE ABOVE WARRANTY OR CONDITIONS. SOME STATES, PROVINCES, OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.
How to Obtain Warranty Service
Your product must be under warranty in order to obtain warranty service. If your product is defective and is within your warranty period, contact us at 1-800-835-3278 (TDD 1-316-832-8707) in order to receive a return authorization. Do not return the product to Coleman without authorization.
You will be directed to attach a tag to the product that includes your name, address, daytime telephone number, and description of the problem. Include a copy of the original sales receipt.
Carefully package the product and send insured by UPS, FedEx Ground, or Parcel Post with shipping and insurance prepaid to:

For products purchased in the United States:
The Coleman Company, Inc.
3600 North Hydraulic
Wichita, KS 67219 U.S.A.

For products purchased in Canada:
Sunbeam Corporation (Canada) Limited
DBA Jarden Consumer Solutions
20B Hereford Street
Brampton, ON L6Y 0M1

The cost of transporting the product to Coleman for warranty service is the responsibility of the purchaser.
Do not mail products with fuel in tanks, or with disposable propane cylinders.
DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE.
If you have any questions regarding this warranty please call 1-800-835-3278 or TDD 1-316-832-8707 in the United States or 1-800-387-6161 in Canada.

The Coleman Company, Inc. • 3600 North Hydraulic • Wichita, KS 67219 U.S.A.
1-800-835-3278 TDD: 1-316-832-8707
Sunbeam Corporation (Canada) Limited • 20B Hereford Street
Brampton, ON L6Y 0M1 • 1-800-387-6161
www.coleman.com

© 2014 The Coleman Company, Inc. All rights reserved. Coleman®, and are registered trademarks and InstaStart™ is a trademark of The Coleman Company, Inc.

The Coleman Company, Inc., a Jarden Corporation company

4010020340 (ECN20043560-03)

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