CHAMPION 201003 5500W Dual Fuel Electric Start Inverter Generator User Manual

June 7, 2024
Champion

MODEL #201003
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

PARTS INFORMATION
5500W DUAL ELECTRIC START INVERTER GENERATOR
SERIAL NUMBER RANGE: ALL

To order replacement parts please visit: shop.championpowerequipment.com or call 1-877-338-0999.

Inverter Generator Parts Diagram.

CHAMPION 201003 5500W Dual Fuel Electric Start Inverter Generator -
DIAGRAM

Inverter Generator Parts list

X

1

| Part Number 1.5789.0615| Description Flange Bolt M6 x 15| Qty.

3

---|---|---|---
2| 63.200600.00| Wheel Kit, See Figure G| 1
3| 63.210000.03| Control Panel Assembly.See Figure F| 1
4| 63.070000.01| Fuel Tank Assembly.See Figure E| 1
5| 152.200013.02.3| Sheath, Rubber, Red| 1
6| 152.200013.03| Sleeve, Connector| 2
7| 5.1900.139| Motor SAE Wire| 1
8| 5.1900.137| Battery SAE Wire| 1
9| 122.200013.04.3| Sheath, Rubber. Red| 1
10| 122.200013.04| Sheath, Rubber, Black| 1
11| 9.1000.090| Battery, 9AH| 1
12| 1.61771.08| Lock Nut M8, Flange| 14
13| 63.200902.00| Pinch| 1
14| 2.05.050| Clamp, Wire, 100| 3
15| 63.200503.00| Cover, Connect Port| 6
16| 1.818.0514.1| Screw M5x14| 22
17| 63.200700.00| Handle Assembly| 1
18| 63.200509.00| Handle. Pin| 1
19| 2.03.066| Bushing, 010.5 x 021 x 2| 2
20| 2.16.006| Cotter Pin 02 x 20)| 1
21| 2.02.010| Cage Nut M5| 20
22| 1.5789.0612| Flange Bolt M6 x 12| 16
23| 1.5789.0512| Flange Bolt M5 x 12| 5
24| 63.220004.00| Holder, Control Unit| 2
25| 63.221000.00| Control Unit, 4.0KW, 120V/60Hz, Wireless Parallel| 1
26| 5.1800.009| Rectifier| 1
27| 63.200018.01| Support Arm| 1
28| 63.201100.01| Supporter, Left| 1
29| 1.845.3595| Screw, ST3.5 x 9.5| 2
X| Part Number| Description| Qty.
---|---|---|---
30| 1.5789.0610| Flange Bolt M6 x 10| 2
31| 63.080600.00| Protector Assembly, Lower| 1
32| 63.690| Engine. 224 cc.See Figure B| 1
33| 63.201600.03| Supporter, Fuel Tank| 2
34| 63.200401.01| Supporter, Rear Cover, Black| 1
35| 1.845.4216| Screw, ST4.2 x 16| 29
36| 63.200101.01| Supporter, Front Cover, Black| 1
37| 2.08.075.1| Bolt M6 x 20| 6
38| 63.200101.00| Front Cover| 1
39| 2.05.001| Clamp, 08 x 6.5| 2
40| 2.06.006| Clamp, 07 x 01| 1
41| 63.200302.00| Cover, Right Side, Black| 1
42| 63.200103.00| Rubber Sleeve| 2
43| 63.200402.03| Protector, Rear Cover| 1
44| 1.6177.1.06| Lock Nut M6, Flange| 2
45| 63.200410.01| Cover Rotary Knob| 2
46| 63.200410.00| Rotary Knob, Protector, Rear Cover| 2
47| 1.823.0325| Screw M3x 25| 2
48| 63.200700.01| Handle| 2
49| 63.213004.02| Rubber Pad| 1
50| 63.200502.00| Spillway, Fuel Tank| 1
51| 63.214000.00| Indicator Light Assembly, Fuel Tank| 1
52| 26.100001.00| Gasket, Exhaust| 1
53| 2.08.179.1| Flange Bolt M6 x 25| 4
54| 63.200500.00| Cover, Top, Black| 1
55| 63.200102.00| Rubber Sleeve| 4
56| 2.06.018| Clamp, 010.5 x b8| 3
57| 2.08.102| Screw M6x13| 1
58| 63.070011.01| Fuel Pipe, Fuel Valve To Carburetor| 1
59| 2.08.168| Bolt| 2
IF| Part Number| Description| Qty.
---|---|---|---
2/3/1969| Retaining Ring, M5|
61| 63.200304.00| Rubber Seal, Muffler Cover| 1
62| 63.200303.00| Muffler Cover| 1
63| 63.070014.02| Pipe. Fuel Tank To Air Cleaner| 1
64| 63.201100.02| Supporter, Right| 1
65| 63.081100.00| Muffler Protector Assembly, Front| 1
66| 63.101005.00| Supporter, Muffler Assembly| 1
67| 63.101000.00.2| Muffler Assembly| 1
68| 63.081200.00| Muffler Protector Assembly, Rear| 1
69| 63.200401.00| Supporter, Rear Cover, Black| 1
70| 46.101300.08| Spark Arrester Assembly| 1
71| 46.101503.08| Plate, Spark Arrester| 1
72| 1.9074.13.0514| Screw/Washer Assembly M5 x 10| 2
73| 63.130000.00| LPG Hose With Regulator| 1
74| 9.1700.008| “Plug, USB 5V/2.44”| 1
75| 1.16674.0812| Flange Bolt M8 x 12| 4
76| 63.200200.00| Cover, Left| 1
77| 24.070030.00| Hole, Breather Tube| 1

Engine Parts Diagram

Engine Parts List

1| Part Number 1.5789.0612| Description Flange Bolt M6 x 12| Qty.
9
---|---|---|---
2| 62.061300.00| Handle, Recoil, Soft| 1
3| 63.061200.00| Handle guide plate| 1
4| 83.061100.01.1| Cover, Recoil Starter, Black| 1
5| 21.061005.00| Spring, Recoil Starter| 1
6| 2.10.001.1| Rope 04×1570, Black| 1
7| 21.061001.01| Reel, Recoil Starter| 1
8| 45.060003.00| Spring, Ratchet| 2
9| 45.060002.00| Starter Ratchet, Steel| 2
10| 45.060009.00| Spring Guide. Ratchet| 1
11| 45.060007.00| Ratchet Guide| 1
12| 45.060008.00| Screw, Ratchet Guide| 1
13| 2/5/1950| Clamp, Wire. 100| 2
14| 1.5789.0620| Flange Bolt M6 x 20| 4
15| 63.080100.00| Fan Cover| 1
16| 63.061000.00| Recoil Assembly| 1
17| 63.090004.02| Air Cleaner Tube| 1
18| 63.090003.00| Joint, Breather Pipe| 1
19| 63.090005.00| Pinch. Air Cleaner Tube| 1
20| 1.5789.0610| Flange Bolt M6 x 10| 2
21| 63.060001.00| Pulley, Starter| 1
22| 1.16674.0616| Flange Bolt M6 x 16| 7
23| 182.060002.00| Connecting Base| 1
24| 63.080001.00| Cooling Fan| 1
25| 2/2/1906| Nut M14 x 1.5| 1
26| 63191100.00| Rotor| 1
27| 63.191200.00| Stator Component| 1
28| 2/11/1901| Oil Seal 025 x 041.3 x 6| 1
29| 62.200410.00| Rotary Knob, Protector, Rear Cover| 1
30| 182.030006.00| Pinch| 1

| Part Number| Description| Qty.

---|---|---|---
31| 1.5789.0608| Flange Bolt M6 x 08| 1
32| 63.030006.01| Pinch| 1
33| 63.030032.00| Sheath, Wire| 1
34| 63.030100.00.1| Crankcase| 1
35| 21.127000.02| Oil Level Sensor| 1
36| 63.091200.00| Cover, Air Cleaner| 1
37| 27.050200.00| Connecting Rod| 1
38| 27.050100.04| Crankshaft| 1
39| 24.030008.00| Gasket, Crankcase Cover| 1
40| 27.030013.00| Seal Strip, Crankcase Cover, Long| 1
41| 27.030013.01| Seal Strip. Crankcase Cover, Short| 1
42| 63.030007.00| Cover, Crankcase| 1
43| 63.031000.00.2| Oil Dipstick Assembly| 1
44| 1.5789.0832| Flange Bolt M8 x 32| 6
45| 2.08.182| Flange Bolt M6 x 20| 2
46| 63.123000.01| Ignition Coil, Silicon Rubber| 1
47| 63.091003.00| Element, Air Cleaner| 1
48| 63.080300.00| Air Guide| 1
49| 2/3/1916| Washer 010 x 016 x 1.5, Drain Bolt| 1
50| 83.032000.00| Hose, Oil Drain| 1
51| 2/6/1913| Clamp| 1
52| 45.030200.00| Support| 1
53| 1.6177.06| Flange Nut M6| 2
54| 24.130004.20| Gasket. Air Cleaner| 2
55| 63.130200.01| Support, Choke Rod| 1
56| 63.130000.01| Carburetor Assembly,See Figure 0| 1
57| 22.130003.00| Gasket, Carburetor| 1
58| 63.130001.00| Insulator, Carburetor| 1
59| 24.130002.00| Gasket, Insulator| 1
60| 25.040013.00| Lifter, Valve| 2

61| Part Number| Description| Qty.
2
---|---|---|---
2/4/1901| Dowel Pin 09 x 14
62| 27.041000.00| Camshaft| 1
63| 2/14/1912| Woodruff Key 4 x 7. x 19| 1
64| 1.276.6205.9| Bearing 6205| 2
65| 27.050005.00| Piston| 1
66| 23.050003.00| Pin, Piston| 1
67| 2/9/1901| Circlip 018 x 01| 2
68| 27.050303.00| Ring, Oil| 1
69| 27.050302.00| Ring, Second Piston| 1
70| 27.050301.00| Ring, First Piston| 1
71| 27.030009.01| Gasket, Cylinder Head| 1
72| 2/4/1903| Dowel Pin 010 x 14| 2
73| 63.010000.00| Cylinder Head Assembly,See Figure C| 1
74| 1.16674.0512.2| Flange Bolt M5 x 12| 4
75| 1.5789.0625| Flange Bolt M6 x 25| 2
76| 2.15.008(F7RTC)| Spark Plug F7RTC| 1
77| 1.5789.0865| Flange Bolt M8 x 65| 3
78| 1.823.0512| Screw M5 x 12| 2
79| 63.125200.01| Relay, Starter| 1
80| 63.125100.00| Starter Motor| 1
81| 63.125000.01| Starter Motor Assembly| 1
82| 21.040008.00| Rotator, Exhaust Valve| 1
83| 24.040202.00| Shaft, Rocker Arm| 1
84| 22.040009.00| Rocker Arm| 2
85| 22.040012.00| Screw, Valve Adjustment| 2
86| 21.040021.00| Nut M6 x 0.5, Lock| 2
87| 1.97.1.06| Washer 06| 2
88| 1.61771.06| Lock Nut M6, Flange| 2
89| 23.020001.03| Breather Tube| 1
90| 24.040201.00| Retainer, Rocker Arm| 1
91| 1.5789.0655| Flange Bolt M6 x 55| 3
92| 24.040004.00| Guide Plate, Push Rod| 1

93| Part Number| Description| Qty.
2
---|---|---|---
27.040005.00| Push Rod
94| 63.091000.00| Air Cleaner Assembly| 1
95| 63.091100.00| Base, Air Cleaner| 1
96| 2.08.121| Flange Bolt M10 x 65| 1
97| 1.5789.0615| Flange Bolt M6 x 15| 4
98| 85.021101.00| Cover, Cylinder Head| 1
99| 85.030300.00| Ventilation Chamber Cover Assembly| 1
100| 85.030022.00| Gasket, Ventilation Chamber Cover| 1
101| 85.020002.00| Gasket, Cylinder Head Cover| 1
102| 63.080200.00| Air Shroud, Cylinder| 1

Cylinder Head Diagram.

Cylinder Head List

| Part Number| Description| Qty.

---|---|---|---
1| 23.040010.00| Bolt, Rocker Arm| 2
2| 2/1/1910| Stud Bolt M8 x 35| 2
3| 23.040006.02| Valve, Exhaust| 1
4| 23.040002.02| Valve, Intake| 1
5| 26.010100.01| Cylinder Head, 224cc| 1
6| 2/1/1949| Stud Bolt M6 x 99| 2
7| 23.040017.00| Oil Seal, Valve, Steel| 2
8| 21.040003.00| Spring, Valve| 2
9| 21.040007.00| Retainer, Exhaust Valve Spring| 1
10| 21.040001.00| Retainer, Intake Valve Spring| 1

Carburetor Diagram

Carburetor List

1| Part Number| Description| Qty.
2
---|---|---|---
1.823.0408.1| Screw M4 x 8
2| 62.132200.00| Stepper Motor| 1
3| 85.132100.04| Support, Stepper Motor| 1
4| 1.9074.3.0408| Screw M4 x 8| 4
5| 85.130005.04| Support, Stepper Motor| 1
6| 63.131000.01| Carburetor| 1
7| 63.131017.00| Standard Main Jet| 1
63.131017.00.01| Altitude Main Jet| /

Fuel Tank Diagram

Fuel Tank List

| Part Number| Description| Oty.

---|---|---|---
1| 122.070100.09| Fuel Tank Cap| 1
2| 63.070300.00| Fuel Filter, Fuel Pipe| 1
3| 63.070015.00| Mount Vibration, Fuel Tank| 4
4| 63.070600.00| Connector| 1
5| 2/6/1918| Clamp. 010.5 x b8| 1
6| 63.070011.00| Fuel Pipe, Fuel Tank To Fuel Valve| 1
7| 63.071000.01.1| Fuel Tank| 1

Outlet Panel Diagram

Outlet Panel List

1| Part Number 1.823.04121| Description
Screw M4x12| Qty.
3
---|---|---|---
2| 62.139006.00| Pressure Plate| 1
3| 62.139007.00| Spring, Steel Ball| 1
4| 62.139008.00| Ball Bearing, Rotary Knob|
5| 63.070400.01| Fuel Valve| 1
6| 5.1050.006| Microswitch|
7| 62.139001.01| Rotary Knob| 1
8| 62.139002.00.48| Coverinotary Knob| 1
9| 63.210002.01| Control Box| 1
10| 1.9074.4.0512.1| Screw/Washer Assembly M5 x 12, Black| 4
11| 63.200106.00| Protector, Front Cover| 1
12| 5.1820.012| Charger| 1
13| 201003.| Control Panel| 1
14| 5.1200.308| 8 Amp Circuit Breaker, Push Button| 1
15| 5.1870.014| Circuit Breaker Cover, Push Button| 4
16| 5.1210.920| 20 Amp Circuit Breaker, Push Button| 2
17| 5.1210.930| 30 Amp Circuit Breaker, Push Button| 1
18| 5.1110.005| Receptacle, DC.12V| 1
19| 1.6177.1.04.1| Lock Nut M4. Flange| 14
20| 5.1120.010| Receptacle 5-20R, Duplex| 2
21| 5.1870.025| Receptacle Cover, Receptacle 5-20R, Duplex| 2
22| 1.5783.0520.1| Bolt M5 x 20, Black| 1
23| 1.862.05| Lock Washer 05, Toothed| 1
24| 1.93.05.1| Lock Washer 05, Black| 2
25| 1.97.1.05.1| Washer 05, Black| 2
26| 1.6170.05.1| Nut M5| 2
27| 83.210001.00.1| Connect Port, Black|
28| 83.210001.00.3| Connect Port, Red| 1
29| 5.1870.010| Cover, Connect Port, 125V/25A, Black| 1
30| 51870.010.3| Cover, Connect Port. 125V/25A, Red| 1
0| Part Number| Description| Qty.
---|---|---|---
31| 51120.| Receptacle TT-30| 1
32| 51870.| Receptacle Cover. Receptacle 14-50R| 1
33| 5.1000.005.3| Switch| 1
34| 5.1820.009| Charger| 1
35| 5.1280.003| Fuse, 10A| 1
36| 5.1830.027| Moudleindicator Light| 1
37| 63.019.4.48| Control Panel| 1
38| 63.214000.01| Indicator Light Assembly, Control Panel| 1
39| 63.213004.00| Indicator Light Assembly Cover| 1
40| 63.210017.03| Multifunction Display(2K)| 1
41| 1.818.05141| Screw M5x14| 2
42| 1.845.4216| Screw, ST4.2 x 16| 1
43| 63.213008.00| Pinch, Microswitch| 1
44| 63.210016.00| Seat,Microswitch| 1
45| 2/2/1936| Thin Hexnut M16 x 1.5| 1
46| 63.130200.00| Pull Choke Assembly| 1
47| 62.130201.00| Spring, Pull Choke| 1
48| 2/6/1923| Hose Clamp 020| 1
49| 63.070012.00| Pipe| 1
50| 2/6/1932| Clamp, Oil Hose| 1
51| 1.819.1.0330| Sunk Screw M3 x 30| 2
52| 63.070037.00| Support. Inlet Connection| 1
53| 1.6170.03| Hexagon Nut M3| 2
54| 5.1050.000| Microswitch| 1
55| 63.070021.00| Inlet Connection| 1
56| 63.200102.01| Circular Rubber Sheath| 1

Wheel Kit Diagram

Wheel Kit List

# Part Number Description Qty.
1 1.5789.0615 Flange Bolt M6 x 15 2
2 63.201400.00 Rubber Pad 2
3 63.201100.00 Base Setting Component 1
4 83.201701.03.48 5.5 in. Wheel, Yellow 2
5 2. Washer 012 2
6 1.894.1.12 Retaining Ring, 012 2
7 83.201702.03.48 Plug, Wheel, Yellow 2
8 63.200200.00 Cover, Left 1
9 63.201500.00 Axle 1
10 2/2/1914 Nut M6, Square 6
11 63.201600.02 Supporter 1
12 1.6177.1.08 Lock Nut M8, Flange 12
13 63.201600.00 Supporter, Right 1
14 63.201200.00 Motor Mount 4
15 63.201600.01 Supporter, Left 1

Wiring Diagram

References

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