CHAMPION 100519 6250W Open Frame Inverter User Guide

June 7, 2024
Champion

DISCLAIMER logo Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODeL #100519

CHAMPION 100519 6250W Open Frame -

PARTS INFORMATION
6250W OPeN FRAMe INveRTeR
SeRIAL NUMBeR RANGe: AFTeR 21MAR0300060

| To order replacement parts please visit: shop.championpowerequipment.com
or call 1-877-338-0999.
---|---

GeNeRATOR PARTS DIAGRAM

CHAMPION 100519 6250W Open Frame - GENERATOR PARTS
DIAGRAM

GENERATOR PARTS LIST

# Part Number Description Qty.
1 18100-Y9X0310-11300 Muffler Assembly 1
2 18001-Z080110-00A0 Exhaust Outlet Gasket 2
3 90001-0816-03 Flange Bolt, M8 x 16, Black Zinc 4
4 90303-0800-33 Range Nut, M8, Black Zinc 2
5 18013-Y9X0120-H300 Muffler Shield 1
6 90022-0612-03 Flange Bolt, M6 x 12, Black Zinc 3
7 18030-YA40110-H300 Muffler Bracket 1
8 90005-0816-03 Flange Bolt, M8 x 16 2
9 16620-Y9X0111-L400 Fuel Tank, 16L 1
10 16601-Y020120-0000 Fuel Tank Rubber Sleeve 4
11 90683-Y020110-0000 Bushing, 08.7 x 12.2, Blue White Zinc 4
12 90408-Y020110-0000 Rat Washer, 06, Black Zinc 4
13 90007-0625-A3 Flange Bolt, M6 x 25, Black Zinc 4
14 16744-Y730110-0000 Chain, Fuel Tank Cap 1
15 16730-Y020610-H700 Fuel Tank Cap 1
16 16652-Y020120-00A0 Fuel Filter 1
17 37200-Y2V0110-0000 Fuel Gauge 1
18 16750-YA40211-0000 Fuel Valve Assembly 1
19 90685-0080-0EA0 Clamp, 08 2
20 90686-Z080610-00M2 Fuel Tube,
04.5 x 08.5 x 195 1
21 90408-Y990210-0000 Rat Washer, 022 x 6.3 x 2 4
22 16658-Y730110-0000 Clip, 00.8 x 010, Chain 1
23 15150-Y1Z0110-0000 One Way Valve 1
24 16804-Y9X0310-0000 Connection Pipe, 04.5 x 08.5 x 800 1
25 90698-Y1Z0110-0000 Protective Rubber Sleeve, 08.5 1
26 16805-Y9X0110-0000 Connection Pipe, Air Cleaner, 04.5-6.5 x 08.5- 10.5 x
230 1
27 16801-Y9K0111-0000 Carbon Canister 1
28 30431-Y9X0110-0000 Rubber Sleeve, 09.5 x 011 x 300 1
29 51100-YBE0111-H700 Frame Assembly, 025 x 1.2, 580 x 485 x 510 1
--- --- --- ---
30 90306-1000-31A0 Flange Nut, M10 x 1.25, Blue White Zinc 8
31 90305-0800-31A0 Flange Nut, M8, Blue White Zinc 4
32 51002-YA40210-H700 Dead Plate 1, Engine, 330 1
33 51002-YA40310-H700 Dead Plate 2, Engine, 370 1
34 90002-1040-01A0 Flange Bolt, M10 x 1.25 x 40, Blue White Zinc 4
35 51005HY9X0110-0000 Vibration Mount, Frame 4
36 90001-0612-03 Flange Bolt, M6 x 12, Black Zinc 3
37 90001-0625-03 Flange Bolt, M6 x 25, Black Zinc 1
38 90415-0600-Z1 Lock Washer, 06, Toothed, Blue White Zinc 1
39 30009-YBE0110-0000 Grounding Wire 1
40 90305-0600-33 Flange Nut, M6, Black Zinc 3
41 90408-0600-E3 Flat Washer, Black Zinc 2
42 90403-0600-03 Flat Washer, Black Zinc 2
43 90312-0600-33 Wing Nut, M6, Black Zinc 1
44 17003-YA40110-0100 Air Cleaner Support 1
45 30081HYA40210-H700 Holder 1, Control Unit 1
46 30081 HYA40110-H700 Holder 2, Control Unit 1
47 90001-0608-03 Flange Bolt, M6 x 8, Black Zinc 1
48 30431-Z010110-0000 Rubber Sleeve, 09.5 x 011 x 90 1
49 90314-0600-33 Wing Nut, M6, Black Zinc 1
50 35610-YBE0810-H300 Control Panel Subassembly 1
51 90007-0616-A3 Flange Bolt, M6 x 16, Black Zinc 4
52 90406-0600-E3 Washer, 06.4 x 018 x 1.6, Black Zinc 4
53 90001-0620-03 Flange Bolt, M6 x 20, Black Zinc 6
54 30043-YBE0111-0000 Inverter, 4.8Kw/240V/60Hz 1
55 90255-0510-53 Pan Head Screw And Washer Assembly, MS x 10, Black Zinc 6
56 35680-Y9X0210-0200 Control Box 1
57 54110-Y9X0310-H700 Handle, 028 x 1.2 1
58 54101-y990110-0000 Handle Sheath, 028 x 150 1
59 CMP-SBG-5500 Handle Assembly 1
--- --- --- ---
60 90583-YGK0110-03A0 R Pin 1
61 90001-0630-03 Range Bolt, M6 x 30, Black Zinc 4
62 54113HY9X0110-H700 Handle Tube Connecting Seat 1
63 90504-Y9X0110-0300 Pin Shaft, 08 x 45, Black Zinc 1
64 51008-Y2D0210-0000 Shock Absorption Pole 1
65 90501-Y2C0110-0300 Cotter Pin, Black Zinc 2
66 44020-Y9X0110-0300 Roll Pin, 016 x 98, Black Zinc 2
67 44110-Y9X0110-L400 8in. Wheel, Yellow 2
68 51016-Y9X0110-H700 Support Leg 1
69 51014HY9X0110-0000 Vibration Mount, Support Leg, 15 mm 2
70 90305-0800-33A0 Flange Nut, M8, Black Zinc 2
71 90684-Z010310-0000 Clip, 130 mm 2
72 31234-YBE0110 8Amp Circuit Breaker, Push Button 1
73 35160-YOG0110-0000 Economy Switch 1
74 35619-Y110110 Automotive Receptacle, 12V DC 1
75 30700-YBE0110 Ignitor 1
76 35160-Y450110-0000 Switch, 16A/250V 1
77 16080-Y9K0110 Choke Cable Assembly 1
78 35632-Y9X0310 Intelligauge, VFT-3 1
79 35614-Y9X0110 GFC15-20R Receptacle 2
80 35654-YBE0110 Receptacle Cover, GFCI 5-20R 2
81 35614-Y090110 L14-30R Receptacle, 125V/250V/30A 1
82 35654-YBE0210 Receptacle Cover, L14-30R 1
83 31234-YBE0210 20Amp Circuit Breaker, Push Botton 2
84 35646-Y2V0110 Reset Button, AC250V/0.5A 1
85 R300MI000FB-CMP319 Engine, 301cc 1
86 93106HY020210-0000 Flexible Oil Funnel 1
87 35613-YBE0210-0000 USB Adapter 1
88 93041-YBE0110-0000 Battery Charger Cables, 2 m 1
89 90001-0610-03 Bolt M6 x 10, Black Zinc 2
90 35621-YBE0210-0000 Bridge Rectifiers 1
91 90005-0510-01 Flange Bolt, M5 x 10, Blue White Zinc 2
--- --- --- ---
92 18213-Z800310-0000 Plate, Spark Arrestor 1
93 18250-Y9X0110-0000 Spark Arrestor 1
94 90722-Y2D0110-0000 End Plug, Handle 1

ENGINE PARTS DIAGRAM

CHAMPION 100519 6250W Open Frame - ENGINE PARTS
DIAGRAM

ENGINE PARTS LIST

# Part Number Description Oty.
1 12032-Z080110-0101 Cylinder Head Cover Bolt Subassembly, Blue White Zinc

1
2| 12034-Z080110-0091| Cylinder Head Cover Gasket Subassembly, Blue White Zinc| 1
3| 12410-Z580110-0100| Cylinder Head Cover Subassembly, Octagon, Blue White Zinc| 1
4| 12004-Z580110-0099| Cylinder Head Cover Gasket| 1
5| 30010-Z010110-0000| Spark Plug, F6RTC| 1
6| 90203-Z010110-0000| Stud, M8 x 34, Black Zinc| 2
7| 90204-Z000120-0301| Stud, M6/8 x 108, Black Zinc| 2
8| 12140-Z00O210-0BAO| Cylinder Head Subassembly| 1
9| 12003-Z080110-0001| Cylinder Head Bolt, M10 x 80, Blue White Zinc| 4
10| 90502-1220-00A0| Pin, 012 x 020| 2
11| 12131-Z730210-0000| Cylinder Head Gasket| 1
12| 17004-Z080510-00A0| Breather Tube, 010.5 x 015 x 125| 1
13| 90412-Z080110-00A0| Flat Washer| 1
14| 19304-Z080110-0006| Cylinder Body Shroud, Blue White Zinc| 1
15| 11310-Z00O310-01309| Crankcase Subassembly| 1
16| 90682-Z080110-0000| Oil Seal,
030 x 046 x 8| 1
17| 90689-Z120110-0001| Connecting, Oil Drain Fuel Hose, 06.5 x 012, M12x1.5| 1
18| 11011HZ980110-L401| Oil Drain Fuel Hose, d=9.5, D=17, L=330, Black| 1
19| 90001-0520-0102| Hexagon Flange Bolt, M5 x 20, Blue White Zinc| 2
20| 37060-Z080510-0000| Oil Sensor| 1
21| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, Blue White Zinc| 2
22| 30400-Z980110-0003| Ignition Coil| 1
23| 90305-Z010210-0101| Hexagon Flange Nut, M10 x 15, Blue White Zinc| 1
24| 30130-Z980210-0000| Trigger| 1
---|---|---|---
25| 90001-0516-01A0| Hexagon Flange Bolt, M5 x 16, Blue White Zinc| 2
26| 30002-Z980111-0000| Magneto Wiring Clamp| 1
27| 90001-0510-01A0| Hexagon Flange Bolt, M5 x 10, Blue White Zinc| 1
28| 11411-Z000110-0BA1| Crankcase Cover Assembly| 1
29| 11001-Z580120-0000| Crankcase Gasket| 1
30| 90502-0912-00A0| Pin, 09 x 012| 2
31| 15010-Z080130-L401| Oil Dipstick Subassembly, 109C| 1
32| 90547-0206-00TM| Deep Groove Ball Bearing| 1
33| 90001-0835-0102| Hexagon Flange Bolt, M8 x 35, Blue White Zinc| 7
34| 13300-Z000110-RBTM| Crankshaft Assembly| 1
35| 90524-Z010110-0000| Woodruff Key| 1
36| 13010-Z730120-00A9| Connecting Rod| 1
37| 13200-Z730110-0099| Piston Rings Set| 1
38| 13111-Z730120-00A9| Piston| 1
39| 13122-Z730110-0099| Piston Pin Clip| 2
40| 13121-Z730110-0000| Piston Pin, 015 x 53| 1
41| 14200-Z730120-0099| Camshaft Assembly| 1
42| 14312-Z010110-0000| Valve Lock Nut| 2
43| 14314-Z010110-0000| Valve Adjusting Nut| 2
44| 14311-Z080110-0000| Valve Rocker| 2
45| 14313-Z010110-0000| Valve Adjusting Bolt| 2
46| 14090-Z080110-0000| Guide Plate Subassembly, Blue White Zinc| 1
47| 14070-Z730110-0000| Valve Rod| 2
48| 14081-Z580110-0000| Valve Lifter| 2
49| 12110-Z730110-00A9| Valve set| 1
50| 12111-Z730110-00A0| Inlet Valve| 1
51| 12121-Z730110-00A0| Exhaust valve| 1
52| 12101-Z020110-0000| Seal Guide| 2
53| 12105-Z080110-0000| Valve Spring Seat| 2
54| 12103-Z730110-0099| Valve Spring| 2
55| 12112-Z730110-0000| Valve Spring Retainer| 2
56| 12109-Z730110-0000| Valve Collet| 4
---|---|---|---
57| 90001-0620-01| Hexagon Flange Bolt, M6 x 20, Blue White Zinc| 3
58| 28200-Z980410-H700| Recoil Starter Assembly| 1
59| 90408-0600-El| Flat Washer, M6, Blue White Zinc| 3
60| 90001-0612-0101| Hexagon Flange Bolt, M6 x 12, Blue White Zinc| 10
61| 28261-Z980110-0000| Circlip, Rope| 1
62| 28110-Z000110-L400| Shroud| 1
63| 19305-Z000120-0001| Cylinder Body Shroud| 1
64| 90684-Z030120-0000| Clip, 100 mm| 1
65| 17001-Z080210-0000| Air Cleaner Gasket| 1
66| 16100-Z00O212-00M0| Carburetor Assembly| 1
67| 16001-Z080110-0000| Carburetor Gasket| 1
68| 16003-Z00O310-00A0| Carburetor Insulator Plate| 1
69| 17002-Z080110-0000| Inlet Gasket| 1
70| 90001-0612-03| Hexagon Flange Bolt, M6 x 12, Black Zinc| 5
71| 17100-Z101710-0001| Air Cleaner Subassembly| 1
72| 90305-0600-3101| Hexagon Flange Nut, M6, Blue White Zinc| 2
73| 17151-Z100810-0000| Element, Air Cleaner| 1
74| 13501-Z080110-00A0| Flywheel Nut, M16 x 1.5, Blue White Zinc| 1
75| 28002-Z980110-0000| Starter Pulley, Blue White Zinc| 1
76| 28020-Z150120-0000| Starter Pulley Base| 1
77| 19352-Z980110-0000| Impeller| 1
78| 90102-0660-06A0| Hexagon Socket Cap Screw, M6 x 60| 3
79| 30110-YBG0110-0000| Rotor Component, 0210 x 69.5| 1
80| 30120 -YBE0211-0000| Stator Component, 0179 x 39| 1
81| 16161-Z153010-00A0| Main Jet, Standard| 1
16161-Z152810-00A0| Main Jet, Altitude 3000-6000 Feet| 1
16161-Z152610-00A0| Main Jet, Altitude 6000-8000 Feet| 1
82| 16112-Z000110-0000| Float Seal Ring| 1
83| 90681-Z010510-0000| Seal Ring| 1
84| 90685-Z120210-0000| Clamp| 2
85| 11011-Z980210-0000| Oil Drain Fuel Hose| 1
86| 15031-Z980110-0000| Engine Oil Plug| 1
---|---|---|---
87| 300i-002| Cylinder Head Subassembly| 1
88| 90807-Z980110-0000| Anti Take-off Chain| 1
89| 90408-0600-E1A0| Flat Washer, 06| 3

WIRING DIAGRAM

CHAMPION 100519 6250W Open Frame - WIRING DIAGRAM

References

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