CHAMPION 201054 4500W Wireless Start Open Frame Inverter Instructions
- June 7, 2024
- Champion
Table of Contents
- INVERTER PARTS DIAGRAM
- INVERTER PARTS LIST
- ENGINE PARTS DIAGRAM
- ENGINE PARTS LIST
- CYlINDER HEAD PART lIST
- CARBURETOR PART DIAGRAM
- FUEl TANK PART DIAGRAM
- FUEl TANK PART LIST
- CONTROL PANEL PART DIAGRAM
- CONTROL PANEL PART LIST
- FRAME ASSEMBlY PART DIAGRAM
- FRAME ASSEMBlY PART lIST
- WIRING DIAGRAM
- Documents / Resources
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #201054
PARTS INFORMATION
4500W WIRELESS START OPEN FRAME INVERTER SERIAL NUMBER RANGE: ALL
To order replacement parts please
visit: shop.championpowerequipment.com
or call
1-877-338-0999.
INVERTER PARTS DIAGRAM
INVERTER PARTS LIST
| # | Part Number | Description | Oty. |
|---|---|---|---|
| 1 | 100712234 | Cover, Dial Knob | 1 |
| 2 | 100031845-0002 | Screw M4 x 12 | 3 |
| 3 | 100725108 | Fuel Dial | 1 |
| 4 | 100725109 | Mounting Seat, Fuel Dial | 1 |
| 5 | 100032963-0003 | Self-tapping Screw ST3.5 x 13 | 4 |
| 6 | 100725112 | Slide Block, Fuel Switch | 1 |
| 7 | 100728457 | Fuel Valve | 1 |
| 8 | 5.1830.022 | CO Shutdown Module | 1 |
| 9 | 100730997 | Fuel Tube, 04 x 08 x 255 | 1 |
| 10 | 100725113 | Stopper, Fuel Dial | 1 |
| 11 | 100090978 | Butterfly Type Bolt M6 x 16 | 1 |
| 12 | 100725010 | Deco Trim, Recoil | 1 |
| 13 | 100010954-0001 | Screw M5 x 12 | 2 |
| 14 | 100011002-0003 | Self-tapping Screw ST4.2 x 19 | 2 |
| 15 | 100055592-0005 | Flange Bolt M6 x 10, GB16674 | 1 |
| 16 | 100011264-0002 | Flange Bolt M6 x 16 | 4 |
| 17 | 100725111 | Spring, Fuel Dial | 1 |
| 18 | 100011264-0003 | Flange Bolt M6 x 16, GB5789 | 1 |
| 19 | 100011263-0002 | Flange Bolt M6 x 15 | 2 |
| 20 | 100725250-0001 | Panel Assembly, See Figure F | 1 |
| 21 | 100729547 | Remote Control | 1 |
| 22 | 100011518-0001 | Flange Bolt M5 x 12 | 4 |
| 23 | 100725872 | Bracket, Inverter Module, Right | 1 |
| 24 | 100011261-0004 | Flange Bolt M6 x 12 | 11 |
| 25 | 100725013 | Protective Cover, Inverter Module | 1 |
| 26 | 100011266-0003 | Flange Bolt M6 x 20 | 4 |
| 27 | 100726330 | Vent Tube, Long | 1 |
| 28 | 100005148 | Clamp 08 | 6 |
| 29 | 100725015 | Vent Tube, Short | 1 |
| 30 | 100011260-0005 | Flange Bolt M6 x 10, GB5789 | 2 |
| # | Part Number | Description | Qty. |
| --- | --- | --- | --- |
| 31 | 100157588 | Carbon Canister, 320 cc | 1 |
| 32 | 100000658 | Clamp | 1 |
| 33 | 100005159 | Clamp 010.5 x 8 | 1 |
| 34 | 100725861 | Bracket, Inverter Module, Left | 1 |
| 35 | 100731716 | Inverter Module, 120V 60Hz | 1 |
| 36 | 100735082 | Fuel Tank Assembly, See Figure E | 1 |
| 37 | 100010437-0001 | Washer 06.5 x 1.5 x 018.2 | 4 |
| 38 | 100011267-0002 | Flange Bolt M6 x 22 | 4 |
| 39 | 100009075 | Sheath, Vent Tube | 1 |
| 40 | 100143536 | Rubber Mat | 1 |
| 41 | 100730439 | Frame Assembly – See Figure G | 1 |
| 42 | 1ZC7DFN16 | Engine, 224 cc, See Figure B | 1 |
| 43 | 100158476 | Holder, Air Cleaner | 1 |
| 44 | 100021402 | Battery, 12V 7Ah | 1 |
| 45 | 100041264-0003 | Pressing Plate, Battery | 1 |
| 46 | 100155005 | 12VDC USB Adapter | 1 |
| 47 | 100729994 | Grounding Wire | 1 |
| 48 | 100727488 | Electric Starter Module | 1 |
| 49 | 100727487 | DC Wire Harness, Battery | 1 |
| 50 | 100011260-0003 | Flange Bolt M6 x 10 | 2 |
| 51 | 100124562-0001 | Charger Module | 1 |
| 52 | 100718327 | Mounting Bolt, Spark Arrester | 2 |
| 53 | 100725011 | Shipping Bracket | 3 |
| 54 | 100713834 | Rectifier Bridge, Capacitance | 1 |
| # | Part Number | Description | Qty. |
| --- | --- | --- | --- |
| 55 | 100011422-0004 | Flange Nut M8, GB6170 | 2 |
| 56 | 100726331 | Insulation Foam | 1 |
| 57 | 100058175 | Gasket, Muther, Graphite | 1 |
| 58 | 100151975 | Muffler Subassembly | 1 |
| 59 | 100142015-0001 | Muffler Cover | 1 |
| 60 | 100097575-0002 | Flange Bolt M6 x 10, 0C340 | 3 |
| 61 | 100000667 | Clamp 08 x 8 | 1 |
| 62 | 100151976 | Muffler | 1 |
| 63 | 100154368 | Spark Arrester Assembly | 1 |
ENGINE PARTS DIAGRAM
ENGINE PARTS LIST
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 100011264-0003 | Flange Bolt M6 x 16, GB5789 | 7 |
| 2 | 100002335 | Cylinder Head Cover(Cpe) | 1 |
| 3 | 100713739 | Breather Tube | 1 |
| 4 | 100066138 | Gasket, Cylinder Head Cover | 1 |
| 5 | 100002464-0001 | Flange Bolt M8 x 60 | 4 |
| 6 | 100159588 | Cylinder Head Assembly, See Figure C | 1 |
| 7 | 100011581-0001 | Flange Bolt M6 x 14 | 4 |
| 8 | 100062546 | Wire Clip B 1 | 1 |
| 9 | 100011263-0002 | Flange Bolt M6 x 15 | 1 |
| 10 | 100055588-0006 | Flange Bolt M6 x 20, GB16674 | 1 |
| 11 | 100006526 | Gasket, Muffler | 1 |
| 12 | 100142016 | Exhaust Pipe | 1 |
| 13 | 100011422-0004 | Flange Nut M8, GB6170 | 2 |
| 14 | 100011284-0003 | Flange Bolt M6 x 100 | 3 |
| 15 | 100135072 | Flange Bolt M6 | 4 |
| 16 | 100010894 | Washer 06 | 4 |
| 17 | 100724977-0001 | Recoil Starter | 1 |
| 18 | 100061091 | Stud Bolt M6 x 98 | 2 |
| 19 | 100078607 | Gasket, Insulator | 1 |
| 20 | 100122101 | Insulator, Carburetor | 1 |
| 21 | 100078606 | Gasket, Carburetor | 1 |
| 22 | 100732017 | Carburetor Assembly, See Figure D | 1 |
| 23 | 100051029-0004 | Screw M4 x6 | 2 |
| 24 | 100724985 | Pulley, Starter | 1 |
| 25 | 100087582 | Fan, Engine Cooling | 1 |
| 26 | 100126953 | Rotor Assembly, Permanent Magneto, 0180 x 64 mm | 1 |
| 27 | 100011540-0007 | Flange Bolt M6 x 50 | 3 |
| 28 | 100005148 | Clamp | 1 |
| 29 | 100730998 | Fuel Tube, 04 x 08 x 350 | 1 |
| # | Part Number | Description | Qty. |
| --- | --- | --- | --- |
| 30 | 100727489 | Stator Assembly, 0156 x35 mm | 1 |
| 31 | 100130948 | Lower Guard | 1 |
| 32 | 100017644 | Oil Seal 025 x 041.25 x 6 | 1 |
| 33 | 100727615 | Trigger | 1 |
| 34 | 100005152 | Clamp 011.5 | 1 |
| 35 | 100010887-0004 | Spring Washer 08 | 2 |
| 36 | 100005629 | Gasket 2, Carburetor | 1 |
| 37 | 100011459-0003 | Flange Nut M14 x 1.5 | 1 |
| 38 | 100731202 | Air Cleaner Assembly | 1 |
| 39 | 100731587 | Air Cleaner Base | 1 |
| 40 | 100005078 | Air Cleaner Baffle | 1 |
| 41 | 100004771 | Air Cleaner Element | 1 |
| 42 | 100717012 | Air Cleaner Cover | 1 |
| 43 | 100004949 | Air Cleaner Bolt | 1 |
| 44 | 100011463-0002 | Flange Nut M6 | 2 |
| 45 | 100007083 | Air Guide, Lower | 1 |
| 46 | 100011260-0005 | Flange Bolt M6 x 10 | 4 |
| 47 | 100724983-0001 | Fan Cover | 1 |
| 48 | 100010558 | Dowel Pin 010 x 16 | 2 |
| 49 | 100003243 | Piston Ring Set | 1 |
| 50 | 100072134 | 1st Piston Ring | 1 |
| 51 | 100072135 | 2nd Piston Ring | 1 |
| 52 | 100072136 | Oil Ring | 1 |
| 53 | 100149269 | Push Rod | 2 |
| 54 | 100149234 | Lifter, Valve | 2 |
| 55 | 100003086 | Piston | 1 |
| 56 | 100003221 | Circlip, Wrist Pin | 2 |
| 57 | 100003123 | Wrist Pin | 1 |
| 58 | 100003446 | Connecting Rod | 1 |
| 59 | 100010272 | Drain Bolt, M10 x 1.25 x 15 | 2 |
#
|
Part Number
|
Description
|
Qty.
---|---|---|---
60| 100010459| Washer 010 x 1.5 x 016| 3
61| 100002910-0001| Oil Drain Pipe| 1
62| 100731194| Oil Level Sensor| 1
63| 100010761| Bearing, TM6205| 2
64| 100126476| Crankshaft| 1
65| 100099599| Camshaft| 1
66| 100010148| Gasket, Crankcase Cover| 1
67| 100128008| Cover, Crankcase| 1
68| 100011319-0001| Flange Bolt M8 x 32| 6
69| 100152738-0001| Oil Dipstick Assembly| 1
70| 100010550| Dowel Pin 08 x 14| 2
71| 100011215-0001| Flange Bolt M6 x 12| 2
72| 100122168| Control Assembly| 1
73| 100011266-0004| Flange Bolt M6 x 20| 3
74| 100000655| Wire Clip B| 1
75| 100727607| Ignition Coil| 1
76| 100725320| Crankcase| 1
77| 100122099| Bracket, Trigger| 1
78| 100055591-0007| Flange Bolt M6 x 12, GB16674| 2
CYlINDER HEAD PART DIAGRAM
CYlINDER HEAD PART lIST
#
|
Part Number
|
Description
|
Qty.
---|---|---|---
1| 100149239| Rocker Arm Assembly| 2
2| 100050881| Guide Plate, Push Rod| 1
3| 100050896| Valve Collet| 4
4| 100073758| Valve Spring Seat, Upper| 2
5| 100713979| Spring, Valve| 2
6| 100004599| Oil Seal, Intake Valve| 1
7| 100010387| Stud Bolt M8 x 34| 2
8| 100713981| Exhaust Valve| 1
9| 100009378| Spark Plug F6RTC| 1
10| 100713980| Intake Valve| 1
11| 100079792| Cylinder Head| 1
12| 100155656| Gasket, Cylinder Head| 1
CARBURETOR PART DIAGRAM
CARBURETOR PART lIST
#
|
Part Number
|
Description
|
Qty.
---|---|---|---
1| 100730341| Carburetor| 1
2| 100005717| 0-Ring, Fuel Bowl| 1
3| 100005766| Main Jet Standard (#68)| 1
100713414| Main Jet Altitude 1000-3000m (#66)| /
4| 100006037| Gasket, Fuel Bowl Mounting Bolt| 1
5| 100005725| Mounting Bolt, Fuel Bowl| 1
6| 100714111| Protection Cover, Stepping Motor| 1
7| 100031809-0002| Screw M3 x 6| 4
8| 100727606| Stepping Motor, Throttle| 1
9| 100727605| Stepping Motor, Choke| 1
FUEl TANK PART DIAGRAM
FUEl TANK PART LIST
#
|
Part Number
|
Description
|
Qty.
---|---|---|---
1| 100715500| Bushing. 09 x 06.6 x 10| 4
2| 100711813| Vibration Mounting. Fuel Tank| 4
3| 100727794| Fuel Gauge| 1
4| 100099571| Reversal Valve| 1
5| 100098838| Fuel Filter Assembly| 1
6| 100727618-0001| Fuel Tank. 11L| 1
7| 100142004| Fuel Tank Cap| 1
8| 100714546| Fitting. Fuel Tank| 1
CONTROL PANEL PART DIAGRAM
CONTROL PANEL PART LIST
#|
Part Number
|
Description
|
Qty.
---|---|---|---
1| 100011421-0002| Flange Nut M6, GB6170| 1
2| 100010886-0002| Spring Washer 06| 1
3| 100010910-0002| Washer 06| 1
4| 100731289| Intelligauge, INTSDINV| 1
5| 100137347-0001| Ignition Module| 1
6| 10057719| 8Amp Circuit Breaker, Push Button| 1
7| 100092320-0002| Grounding Stud| 1
8| 100011025-0001| Lock Washer 06, Toothed| 1
9| 100010919-0001| Washer 05| 1
10| 100011419-0003| Flange Nut M5| 1
11| 100019782| Receptacle, 12 VDC| 1
12| 100091059-0001| Parallel Outlet Socket, Red| 1
13| 100091059-0002| Parallel Outlet Socket, Black| 1
14| 100150096-0001| Cover, Parallel Outlet Socket, Red| 1
15| 100150096-0002| Cover, Parallel Outlet Socket, Black| 1
16| 100731572| Receptacle Cover, TT-30R| 1
17| 100731575| Receptacle Cover, 5-20R, Duplex| 1
18| 100019747| 20Amp Circuit Breaker, Push Button| 1
19| 100019756| 30Amp Circuit Breaker, Push Button| 1
20| 100010885-0003| Spring Washer 05| 1
21| 100020029| Receptacle 5-20R, Duplex| 1
22| 100020008| Receptacle TT-30R| 1
23| 100727641| Control Panel Housing| 1
24| 100000655| Wire Clip B| 2
25| 100011446-0001| Flange Nut M4| 8
26| 100727492| Wire Harness Assembly| 1
27| 100120180| Cover, Circuit Breaker| 3
28| 100729981| Start/Stop Control Module| 1
29| 100730628| One-button Start| 1
FRAME ASSEMBlY PART DIAGRAM
FRAME ASSEMBlY PART lIST
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 100725007-0001 | Frame | |
| 2 | 100079483-0001 | Flange Nut M8 | 10 |
| 3 | 100731886 | Front Mounting Bracket, Engine | |
| 4 | 100162980 | Insulator shield | 1 |
| 5 | 100093523 | Vibration Mount 2, Support | 2 |
| 6 | 100011323-0001 | Flange Bolt M8 x 38 | 2 |
| 7 | 100162854 | Rear Mounting Bracket, Engine | 1 |
| 8 | 100093524 | Vibration Mount 1, Support | 2 |
| 9 | 100011320-0002 | Flange Bolt M8 x 35 | 2 |
| 10 | 100720829-0001 | Support Leg Assembly | 1 |
| 11 | 100011452-0003 | Flange Nut M6, GB6177.1 | 6 |
| 12 | 100020659-0001 | Support Leg | 1 |
| 13 | 100099931 | Vibration Mount | 2 |
| 14 | 100011265-0003 | Flange Bolt M6 x 18 | 2 |
| 15 | 100011453-0003 | Flange Nut M8, GB6177.1 | 2 |
| 16 | 100023415-0001 | R-pin | 2 |
| 17 | 100714023-0001 | 8 In. Wheel, Yellow | 2 |
| 18 | 100714025 | Roll Pin 010 | 2 |
| 19 | 100712243-0001 | Tire Cover, Yellow | 2 |
| 20 | 100095857-0005 | Flange Bolt M4 x 18 | 2 |
| 21 | 100011047-0003 | Roll Pin 08 x 40 | 1 |
| 22 | 100725016-0001 | Handle | 1 |
| 23 | 100716888 | Grip, Handle | 1 |
| 24 | 100731043 | Damping Pad, Handle | 1 |
| 25 | 100714685-0001 | R-pin, R5 | 1 |
| 26 | 100022335 | Damping Pad | 4 |
| 27 | 100010964-0002 | Screw M6 x 12 | 4 |
WIRING DIAGRAM
Documents / Resources
|
CHAMPION 201054 4500W Wireless Start Open Frame
Inverter
[pdf] Instructions
201054, 4500W Wireless Start Open Frame Inverter
---|---
|
CHAMPION 201054 4500W Wireless Start Open Frame
Inverter
[pdf] User Guide
201054 4500W Wireless Start Open Frame Inverter, 201054, 4500W Wireless Start
Open Frame Inverter, Wireless Start Open Frame Inverter, Start Open Frame
Inverter, Open Frame Inverter, Frame Inverter, Inverter, 4500W Inverter