CHAMPION 100424 27 Ton Full Beam Log Splitter Instructions
- June 7, 2024
- Champion
Table of Contents
CHAMPION 100424 27 Ton Full Beam Log Splitter
Parts Diagram
Parts List
# Part Number Description Qty.|
---|---
1| PMJ25M-01-00| Beam| 1|
2| G889.1-2000-M12| Lock Nut M12| 5|
3| G95-2000-12| Washer Ø12| 5|
4| PMJ25M-02-00| Wedge Slide| 1|
5| G5782-2000-M12-75| Bolt M12×75(12.9)| 1|
6| G5783-2000-M8-30| Bolt M8×30| 4|
7| PMJ25Y-23| JIC90 Joint| 1|
8| PMJ25M-12| Control Valve| 1|
9| G818-2000-M8-12| Bolt M8×12| 2|
10| G859-1987-8| Washer Ø8| 2|
11| PMJ22J-19| Plate| 1|
12| PMJ25M-16| Outlet Connector Of Pump| 1|
13| PMJ25M-29| Right Angle Joiner| 2|
14| PMJ22M-22| Valve Joiner| 1|
15| PMJ25M-28| Hydraulic Hose (Valve-Cylinder)| 1|
16| PMJ25M-08-00| Cylinder| 1|
17| GJY12-3| R Pin| 2|
18| PMJ25M-13| Wedge Pin| 1|
19| PMJ25M-15A| High Pressure Hydraulic Hose(Valve-Pump)| 1|
20| G5781-2000-M10-20| Bolt M10×20| 4|
21| G93-1987-10| Lock Washer Ø10| 10|
22| G95-2000-10| Washer Ø10| 14|
23| PMJ25M-36-00| Log Catcher| 1|
24| G70.2-2000-M10-30| Bolt M10×30| 2|
25| PMJ25M-31| Short Log Catcher| 1|
26| G6170-2000-M10| Nut M10| 6|
27| PMJ22G-35-00| Right Fender| 1|
28| PMJ22G-18| Screw NPT 1 in.| 1|
29| PMJ25M-19| Bolt M18×115| 1|
30| G1160.2-89| Oil Scale| 1|
31| PMJ25M-14| Washer| 2|
32| G95-2000-14| Washer Ø14| 1|
33| G889.1-2000-M14| Lock Nut M14| 1|
34| G5782-2000-M12-85| Bolt M12×85| 2|
35| PMJ22G-34-00| Left Fender| 1|
36| G5783-2000-M10-25| Bolt M10×25| 4|
37| PMJ22J-05-02| Axle Cap| 2|
38| G9459-1988-M20-1.5| Slotted Nut M20×1.5| 2|
39| L44634 LYC DS| Tapered Bearing| 4|
40| PMJ37N-05-03| Wheel| 2|
41| PMJ22J-05-01| Cased Seal| 2|
42| G91-2000-4-32| Cotter Pin Ø4×32| 2|
43| PMJ25M-04-00| Oil Tank| 1|
44| PMJ22G-19| Oil Plug| 1|
45| PMJ22Q-23| Through Joint| 1|
46| PMJ25M-20-00| Auto Filter Base| 1|
47| PMJ22G-52| Auto Filter| 1|
48| PMJ20J-17| Filter Housing “OUT” Connection| 1|
49| PMJ25Y-22| Low Pressure Hydraulic Hose(Valve-Oil Tank)| 1|
50| PMJ25M-17| Suction Hose| 1|
51| J8870-1999-d32| Clamp d32| 2|
52| G3452.1-92-10-2.65| “O” Ring Ø10×2.65| 2|
53| PMJ22Q-20A| Internal Oil Filter| 1|
54| PMJ22J-15| Pin| 1|
55| PMJ25M-03-00| Base Tube| 1|
56| PMJ22G-30| R Pin| 2|
57| PMJ22J-10| Pin| 1|
58| G889.1-2000-M10| Lock Nut M10| 1|
59| PMJ25M-18-00| Safety Chain With Hook| 2|
60| PMJ22J-07-00| Front Support Leg| 1|
| 61| PMJ22G-40| 2-in. Coupler| 1
| 62| G5782-2000-M12-80| Bolt M12×80| 2
| 63| G5782-2000-M10-85| Bolt M10×85| 1
| ****
64
| 27.103
SN: ≤20020425
| ****
Engine
| ****
1
| R224P-B00DY SN: 20030001+
| 65| G6170-2000-M8| Nut M8| 4
| 66| G93-1987-8| Lock Washer Ø8| 8
| 67| G95-2000-8| Washer Ø8| 12
| 68| G5782-2000-M8-40| Bolt M8×40| 4
| 69| G1096-1979-5-36| Flat Key 5×36| 1
| 70| PMJ22G-29| Engine Bushing| 1
| 71| PMJ22G-28| Engine Connector| 1
| 72| PMJ22G-27| Gear Pump Stand| 1
| 73| ASME-B18.2.1-1996
-516-24-1
| Bolt 5/16 in.-24×1 in.| 4
| 74| G818-2000-M4-10| Cross Head Screw M4×10| 4
| 75| G859-1987-4| Lock Washer Ø4| 4
| 76| G848-1985-4| Washer Ø4| 4
| 77| PMJ22G-32| Connector Cover| 1
| 78| G77-2000-M6-10| Screw M6×10| 1
| 79| PMJ22G-26| Gear Pump Connector| 1
| 80| G1096-1979-3.18-25.4| Flat Key 3.18×2.54| 1
| 81| PMJ22J-14| Gear Pump| 1
| 82| G889.1-2000-M8| Lock Nut M8| 4
| 83| PMJ25Y-24| 135 Degree Tapered Hydraulic Fitting| 1
| 82| G889.1-2000-M8| Lock Nut M8| 4
Engine Parts Diagram 27.103
Engine Parts List 27.103
# Part Number Description Qty.
1| 1.5789.0608| Flange Bolt M6 × 8| 5
2| 22.061100.00.1| Cover, Recoil Starter, Black| 1
3| 21.061005.00| Spring, Recoil Starter| 1
4| 2.10.003.1| Rope Ø4 × 1550, Black| 1
5| 21.061001.01| Reel, Recoil Starter| 1
6| 45.060003.00| Spring, Ratchet| 2
7| 45.060002.00| Starter Ratchet, Steel| 2
8| 45.060009.00| Spring Guide, Ratchet| 1
9| 45.060007.00| Ratchet Guide| 1
10| 45.060008.00| Screw, Ratchet Guide| 1
11| 1.5789.0612| Flange Bolt M6 × 12| 8
12| 27.080100.05.48| Fan Cover, Yellow| 1
13| 2.05.002| Clamp Ø9.5 × 5| 1
14| 21.061300.00| Handle, Recoil, Soft| 1
15| 2.02.006| Nut M14 × 1.5| 1
16| 83.060001.01| Pulley, Starter| 1
17| 27.080001.00| Cooling Fan| 1
18| 24.120100.06| Flywheel| 1
19| 2.11.001| Oil Seal Ø25 × Ø41.3 × 6| 2
20| 2.03.020.1| Washer Ø6.2 × Ø15 × 0.5, Black| 2
21| 21.110100.00| Gear, Governor| 1
22| 21.110013.00| Shaft, Governor Gear| 1
23| 21.110011.00| Clip, Governor Gear| 1
24| 21.110012.01| Bushing, Governor Gear| 1
25| 23.080600.00| Air Guide, Right| 1
26| 2.08.037| Drain Bolt M10 × 1.25 × 25| 2
27| 2.03.016| Washer Ø10 × Ø16 × 1.5, Drain Bolt| 2
28| 27.030100.00| Crankcase| 1
29| 21.120400.01| Diode Assembly| 1
30| 27.131017.04| Main Jet, Standard| 1
27.131017.04.01| Main Jet, Altitude| /
31| 21.127000.02| Oil Level Sensor| 1
32| 27.050200.00| Connecting Rod| 1
33| 27.050100.01| Crankshaft, Q| 1
34| 1.276.6205| Bearing 6205| 2
35| 24.030008.00| Gasket, Crankcase Cover| 1
36| 22.031000.00.48| Oil Dipstick Assembly, Yellow| 1
37| 24.030007.00| Cover, Crankcase| 1
38| 1.5789.0832| Flange Bolt M8 × 32| 6
39| 22.031000.01.48| Oil Filler Cap, Yellow| 1
40| 23.110005.01| Spring, Throttle Return| 1
41| 27.110003.00| Arm, Governor| 1
42| 1.6177.06| Flange Nut M6| 3
43| 2.03.021.1| Washer, Ø6.4 × Ø13 × 1, Black| 1
44| 21.110001.00| Shaft, Governor Arm| 1
45| 22.123000.02| Ignition Coil| 1
46| 1.5789.0625| Flange Bolt M6 × 25| 2
47| 23.110006.00| Rod, Governor| 1
48| 27.110007.01| Spring, Governor| 1
49| 2.08.040| Bolt M6 × 21, Governor Arm| 1
50| 21.110008.00| Pin, Shaft| 1
51| 24.111008.01.48| Grip Sheath, Speed Governor, Yellow| 1
52| 24.111000.01| Control Assembly| 1
53| 25.040013.00| Lifter, Valve| 2
54| 2.04.001| Dowel Pin Ø9 × 14| 2
55| 27.041000.01| Camshaft| 1
56| 2.14.012| Woodruff Key 4 × 7.5 × 19| 1
57| 27.050005.00| Piston| 1
58| 23.050003.00| Pin, Piston| 1
59| 2.09.001| Circlip Ø18 × Ø1| 2
60| 27.050303.00| Ring, Oil| 1
61| 27.050302.00| Ring, Second Piston| 1
62| 27.050301.00| Ring, First Piston| 1
63| 27.030009.01| Gasket, Cylinder Head| 1
64| 2.04.003| Dowel Pin Ø10 × 14| 2
65| 23.040002.02| Valve, Intake| 1
66| 23.040006.02| Valve, Exhaust| 1
67| 26.080400.00| Air Guide, Lower| 1
68| 2.15.002(F6RTC)| Spark Plug F6RTC| 1
69| 1.5789.0865| Flange Bolt M8 × 65| 3
70| 23.040017.00| Oil Seal, Valve| 2
71| 21.040003.00| Spring, Valve| 2
72| 21.040007.00| Retainer, Exhaust Valve Spring| 1
73| 21.040001.00| Retainer, Intake Valve Spring| 1
74| 21.040008.00| Rotator, Exhaust Valve| 1
75| 24.040202.00| Shaft, Rocker Arm| 1
76| 22.040009.00| Rocker Arm| 2
77| 22.040012.00| Screw, Valve Adjustment| 2
78| 21.040021.00| Nut M6 × 0.5, Lock| 2
79| 1.97.1.06| Washer Ø6| 2
80| 1.6177.1.06| Flange Nut M6| 2
81| 24.040201.00| Retainer, Rocker Arm| 1
82| 23.040010.00| Bolt, Rocker Arm| 2
83| 24.040004.00| Guide Plate, Push Rod| 1
84| 27.040005.00| Push Rod| 2
85| 21.020002.01| Gasket, Cylinder Head Cover| 1
86| 24.021000.00| Cover, Cylinder Head| 1
87| 21.020001.00| Breather Tube| 1
88| 1.5789.0615| Flange Bolt M6 × 15| 4
89| 2.01.010| Stud Bolt M8 × 35| 2
90| 26.100001.00| Gasket, Exhaust Pipe| 1
91| 1.16674.0510| Flange Bolt M5 × 10| 2
92| 1.848.05| Washer Ø5| 2
93| 1.93.05| Lock Washer Ø5| 2
94| 24.101202.00| Muffler Protector| 1
95| 46.101300.05| Muffler Screen| 1
96| 1.818.0406| Screw M4 × 6| 4
97| 1.9074.4.0510| Screw/Washer Assembly M5 × 10| 2
98| 24.101100.00| Muffler Assembly| 1
99| 2.08.154| Flange Bolt/Washer Assembly M6 x 20| 3
100| 1.6175.08| Nut M8| 2
101| 1.848.08| Washer Ø8| 2
102| 1.93.08| Lock Washer Ø8| 2
103| 26.010100.01| Cylinder Head, 224cc| 1
104| 2.01.009| Stud Bolt M6 × 110| 2
105| 24.130002.00| Gasket, Insulator| 1
106| 23.130001.00| Insulator, Carburetor| 1
107| 22.130003.00| Gasket, Carburetor| 1
108| 27.131000.04| Carburetor| 1
27.131000.09
109| 21.130004.00| Gasket, Air Cleaner| 1
110| 21.130100.00| Choke Handle| 1
111| 24.091100.01| Base, Air Cleaner| 1
112| 1.5789.0620| Flange Bolt M6 × 20| 2
113| 24.091003.02| Element, Air Cleaner| 1
114| 24.091200.02| Cover, Air Cleaner| 1
115| 24.091600.01| Screw Cap, Air Clean Cover| 2
116| 2.12.001| Buffer Ø7.5 × 7.5| 1
117| 2.06.006| Clamp Ø7 × Ø1| 1
118| 22.070013.00| Pipe, Air Cleaner| 1
119| 24.091000.02| Air Cleaner Assembly| 1
120| 24.101000.00.2| Muffler Assembly| 1
121| 22.061000.00| Recoil Assembly| 1
122| 24.070100.02| Cap, Fuel Tank| 1
123| 81.070301.00| Fuel Filter, Fuel Tank| 1
124| 2.08.156| Flange Bolt/Washer Assembly M6 × 33| 1
125| 24.071000.01.1| Fuel Tank| 1
126| 21.070600.03| Fitting, Fuel Tank| 1
127| 2.06.016| Clamp Ø8.7 × b8| 1
128| 24.070400.00| Fuel Valve| 1
129| 24.070011.01| Pipe, Ø4.5 × (30 + 30)| 1
130| 24.070010.00| Veil, Fuel Tank| 1
131| 5.1010.003.3| Ignition Switch, Red| 1
132| 24.070001.00| Fuel Knob| 1
133| 1.818.0412| Bolt M4 × 12| 1
134| 1.16674.0512.2| Flange Bolt M5 × 12| 1
135| 2.06.007| Clamp Ø8 × b6| 3
136| 24.070011.00| Fuel Pipe Ø4.5 × Ø9.5 × 230| 1
137| 2.08.121| Flange Bolt M10 × 65| 1
138| 22.070014.00| Pipe, Reversal Valve| 1
139| 24.070700.00| Carbon Canister, 45cc| 1
140| 1.845.2995| Screw ST2.9 × 9.5| 2
141| 2.03.037| Washer Ø3.2 × Ø14 × 1| 2
142| 1.5789.0612.3| Flange Bolt M6 × 12| 2
143| 24.040200.00| Rocker Arm Assembly| 1
Engine Parts Diagram R224P
Engine Parts List R224P
# Part Number Description Qty.
1| 90001-0612-0101| Hexagon Flange Bolt, M6 × 12, Blue White Zinc| 8
2| 12410-Z440110-0001| Cylinder Head Cover Subassembly, Blue White Zinc|
1
3| 12004-Z440110-00A0| Cylinder Head Cover Gasket| 1
4| 17004-Z440110-0002| Tube, Breather, Ø8 × Ø12 × 90| 1
5| 14312-Z010110-0000| Valve Lock Nut| 2
6| 14314-Z010110-0000| Valve Adjusting Nut| 2
7| 14311-Z010110-0000| Valve Rocker| 2
8| 14313-Z010110-0000| Valve Adjusting Bolt| 2
9| 14090-Z010110-0000| Lifter Stopper Plate Subassembly, Blue White
Zinc| 1
10| 12003-Z010110-0001| Cylinder Head Bolt, M8 × 60, Blue White Zinc| 4
11| 12109-Z810110-0000| Valve Lock Clamp| 4
12| 12112-Z810210-0000| Valve Spring Retainer| 2
13| 12103-Z010110-0000| Valve Spring| 2
14| 12101-Z810210-0000| Seal Guide| 1
15| 12140-Z810210-00A0| Cylinder Head Subassembly| 1
16| 30010-Z010110-0000| Spark Plug, F6RTC| 1
17| 12131-Z950210-0000| Cylinder Head Gasket| 1
18| 90502-1114-00A0| Pin, 11 × 14| 2
19| 14071-Z440110-0000| Valve Lifter| 2
20| 12121-Z810120-0000| Exhaust Valve| 1
21| 12111-Z810110-0000| Inlet Valve| 1
22| 14081-Z040110-0000| Valve Tappet| 2
23| 13200-Z140210-00A9| Piston Ring Assembly| 1
24| 13122-Z510210-0000| Piston Pin Clip| 2
25| 13111-Z810120-00A0| Piston| 1
26| 13121-Z810110-0000| Piston Pin, Ø13 × Ø45.9| 1
27| 13010-Z810210-00A0| Connecting Rod| 1
28| 11310-Z810120-00A9| Crankcase Subassembly| 1
29| 90682-Z300110-0001| Oil Seal, Ø25 × Ø41.25 × 6| 2
30| 90408-Z010110-00A0| Washer, Ø10 × Ø15.8 × 1.5| 2
31| 11007-Z010110-0001| Drain Plug Bolt, M10 × 1.25 × 15, Blue White
Zinc| 2
32| 16400-Z810210-0000| Governor Gear Assembly| 1
33| 90547-0205-00| Bearing| 2
34| 37060-Z010120-0001| Engine oil Sensor, W/O Nut| 1
35| 90001-0614-01A0| Hexagon Flange Bolt, M6 × 14, Blue White Zinc| 2
36| 90305-Z010210-0101| Hexagon Flange Nut, M10, Blue White Zinc| 1
37| 16061-Z010110-0000| Governor Arm| 1
38| 90408-Z010210-00A0| Washer, Ø6.2 × Ø15 × 0.6| 1
39| 90501-Z010110-0001| Pin, Blue White Zinc| 1
40| 16070-Z010110-0001| Governor Support Subassembly, Blue White Zinc| 1
41| 90305-0600-3101| Hexagon Flange Nut, M6, Blue White Zinc| 3
42| 16072-Z010110-0001| Governor Support Bolt, M6 × 21, Blue White Zinc|
1
43| 16063-Z810110-0001| Spring, Governor| 1
44| 16062-Z010110-0001| Governeor Rod, Blue White Zinc| 1
45| 16012-Z010310-0000| Throttle Valve Returning Spring| 1
46| 16520-Z012510-0100| Throttle Control Assembly, Blue White Zinc| 1
47| 90001-0610-0101| Hexagon Flange Bolt, M6 × 10, Blue White Zinc| 5
48| 14200-Z810310-0000| Camshaft Assembly| 1
49| 13300-Z812110-0000| Crankshaft Assembly| 1
50| 11001-Z440110-00A0| Crankcase Gasket| 1
51| 90502-0912-00A0| Pin, 9 × 12| 2
52| 15010-Z290110-L401| Oil Dipstick Subassembly| 2
53| 11411-Z440410-00A0| Crankcase Cover| 1
54| 90001-0832-0101| Hexagon Flange Bolt, M8 × 32, Blue White Zinc| 6
55| 13510-Z440410-0000| Flywheel Subassembly| 1
56| 19352-Z440110-0001| Impeller| 1
57| 28002-Z0L0110-0000| Starter Pulley, Blue White Zinc| 1
58| 13501-Z010110-00A0| Flywheel Nut, M14 × 1.5, Blue White Zinc| 1
59| 30400-Z441010-0001| Ignition Coil| 1
60| 90001-0625-01A0| Hexagon Flange Bolt, M6 × 25, Blue White Zinc| 2
61| 19304-Z010610-0001| Cylinder Body Shroud, Blue White Zinc| 1
62| 90684-Z010510-0000| Clip| 1
63| 19340-Z011010-0000| Lower Shield, Blue White Zinc| 1
64| 90001-0616-01A0| Hexagon Flange Bolt, M6 × 16, Blue White Zinc| 1
65| 37050-Z010210-0001| Oil Protector, Blue White Zinc| 1
66| 28110-Z810310-L400| Shroud| 1
67| 35555-Z810110-0000| Switch Connector Grounding Wire| 1
68| 35541-Z010610-0000| Stop Engine Connecting Wire| 1
69| 35540-Z010610-R901| Stop Engine Switch Subassembly| 1
70| 28200-Z141210-H200| Recoil Starter Assembly| 1
71| 90408-0600-03| Washer, Black Zinc| 3
72| 90001-0608-03| Hexagon Flange Bolt, M6 × 8, Black Zinc| 3
73| 12110-Z810120-0099| Valve Set| 1
74| 90203-Z010110-0000| Stud, M8 × 34, Black Zinc| 2
75| 18001-Z440110-00A0| Exhaust Gasket| 1
76| 18100-Z140411-0003| Muffler Assembly| 1
77| 90303-0800-3101| Hexagon Nut, M8, Blue White Zinc| 2
78| 90204-Z620110-00A0| Stud, M6 × 115, Black Zinc| 2
79| 16002-Z010110-0000| Carburetor Insulator Gasket| 1
80| 16003-Z010110-0000| Carburetor Insulator Plate| 1
81| 16001-Z010110-0000| Carburetor Gasket| 1
82| 16100-Z811411-00M3| Carburetor Assembly| 1
83| 17001-Z010210-0000| Air Cleaner Gasket| 1
84| 17100-Z011910-00A1| Air Cleaner| 1
85| 17151-Z2M0110-0000| Air Cleaner Element| 1
86| 90305-0600-33| Hexagon Flange Nut, M6, Black Zinc| 2
87| 90007-0630-A1A0| Hexagon Flange Bolt, M6 × 30, Blue White Zinc| 1
88
| 16161-Z152010-0000| Main Jet, Standard| 1
16161-Z151810-0000| Main Jet, Altitude 3000-6000 Feet| /
16161-Z151610-0000| Main Jet, Altitude 6000-8000 Feet| /
89| 16112-Z010110-0000| Seal Ring, Float| 1
90| 90681-Z0106100-0000| Seal Ring| 1
91| 16620-Z810310-H200| Fuel Tank| 1
92| 16680-Z010210-0000| Fuel Tank Oil Outlet Subassembly| 1
93| 90740-Z010510-00A1| Clamp| 1
94| 90686-Z010710-00M1| Fuel Pipe, Ø4.5 × Ø8.5 × 160| 1
95| 30431-Z010110-0003| Rubber Jacket, Ø9.5 × Ø11 × 90, Black| 1
96| 90521-U060110-00A0| Key| 1
97| 90722-Z2R0110-0000| End Plug| 1
98| 16730-Z440810-LK01| Fuel Tank Cap| 1
99| 16652-Z010810-0001| Fuel Strainer| 1
100| 37200-Z810210-0001| Fuel Gauge| 1
101| 90685-Z030610-01A1| Clamp, Ø8 × 7 × 0.6| 1
102| 90001-0630-0101| Hexagon Flange Bolt, M6 × 30, Blue White Zinc| 1
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>