CHAMPION 201083 8500w dual fuel electric start generator User Guide
- June 7, 2024
- Champion
Table of Contents
CHAMPION 201083 8500w dual fuel electric start generator
GENERATOR PARTS DIAGRAM
GENERATOR PARTS LIST
#
| Part Number|
Description
|
Qty
---|---|---|---
1
| 100712815| LPG Hose With Regulator, 2m x 3/8″ QC|
1
2
| 100713896-0001| Screw M5 x 16|
3
3
| 100163911| Rubber Cover, LPG Regulator|
1
4
| 100011264-0002| Flange Bolt M6 x 16|
4
5
| 100726129-0001| Control Panel Assembly, See Figure G|
1
6
| 100714096| LPG Regulator|
1
7
| 100110283| Clamp Ø17|
3
8
| 100712236| Hose, LPG, Regulator to Fuel Valve|
1
9
| 100090871| Clamp Ø9.7 x 8|
2
10
| 100093250-0002| Self-tapping Screw ST4.8 x 20|
4
11
| 100062546| Wire Clip B|
1
12
| 100010954-0002| Screw M5 x 12|
2
13
| 100163344| Fuel Valve|
1
14
| 100714686| Clamp 2|
2
15
| 100718279| Tube, Fuel, Ø4 x Ø10 x 310|
1
16
| 100005138| Clamp Ø9.5 x 8|
1
17
| 100000658| Clamp|
3
18
| 100010439-0001| Washer Ø6.5 x 2 x Ø25|
4
19
| 100011268-0002| Flange Bolt M6 x 25|
5
20
| 100712240| DC Wire Harness, Engine|
1
21
| 100734658| Fuel Tank Assembly, See Figure F|
1
22
| 100011311-0005| Flange Bolt M8 x 16|
2
23
| 100163910-0001| Air Guide, Muffler|
1
24
| 100156769| CO Module|
1
25
| 100733016| Muffler Assembly|
1
26
| 100000667| Clamp Ø8 x 8|
1
27
| 100011422-0004| Flange Nut M8|
2
28
| 100728060| Frame Assembly, See Figure H|
1
29
| 100009983| Grounding Wire|
1
30
| 100011025-0001| Lock Washer Ø6, Toothed|
1
31
| 100010886-0004| Spring Washer Ø6|
2
32
| 100011421-0003| Flange Nut M6|
1
33
| 100010920-0002| Flat Washer Ø6|
2
34
| 100010828-0002| Butterfly Type Nut M6|
1
35
| 100712241| DC Wire Harness, Battery|
1
36
| 100021409| Battery, 12V 14Ah|
1
37
| 100021362-0003| Fixing Bolt, Battery|
2
38
| 100021372-0017| Pressing Plate, Battery, 184 mm|
1
39
| 100011452-0003| Lock Nut M6, Flange|
2
40
| 100018704| Rubber Plug|
1
41
| 100005148| Calmp 1, Ø8|
2
42
| 100712242| Tube, Vent, 200mm|
1
43
| 100716905| Tube, Vent, 855mm|
1
44
| 100005130| Clamp Ø9 x 8|
1
45
| 100008945| Carbon Canister, 650cc|
1
46
| 100011261-0004| Flange Bolt M6 x 12, GB5789|
3
47
| 100008675-0001| Bracket, Carbon Canister Mounting|
1
48
| 100716369| Insulator, Carbon Canister|
1
49
| 100006941| Gasket, Exhaust Pipe|
1
50
| 100724958| Muffler Assembly|
1
51
| 100714387| Muffler Guard|
1
52
| 100097575-0001| Flange Bolt M6 x 10|
15
53
| 100714398| Spark Arrester|
1
54
| 100147110-0002| Flange Bolt M4 x 8|
4
55
| 100731805| Muffler|
1
56
| 100728168| Alternator Assembly, See Figure E|
1
57
| 1ZC7DFS03| Engine, 459cc, See Figure B|
1
ENGINE PARTS DIAGRAM
ENGINE PARTS PART LIST
#
|
Part Number
|
Description
|
Qty
---|---|---|---
1
| 100011264-0003| Flange Bolt M6 x 16, GB5789|
7
2
| 100002337| Cylinder Head Cover|
1
3
| 100715570| Breather Tube|
1
4
| 100055922| Gasket, Cylinder Head Cover|
1
5
| 100002470| Flange Bolt M10 x 1.25 x 87|
4
6
| 100727937| Cylinder Head Assembly – See Figure C|
1
7
| 100711174-0001| Crankcase|
1
8
| 100141250| Vent, Engine Fan|
1
9
| 100011248-0003| Flange Bolt M5 x 10|
1
10
| 100011451-0003| Flange Nut M5|
6
11
| 100010430| Washer Ø6 x 1 x Ø12|
6
12
| 100060808| Clamp|
2
13
| 100000667| Clamp Ø8 × 8|
1
14
| 100011565-0001| Flange Bolt M6 x 10, GB16674.1|
3
15
| 100010920-0002| Washer Ø6|
3
16
| 100715836-0001| Recoil Starter, Black|
1
17
| 100055977-0018| Fan Cover, Yellow|
1
18
| 100021032| Bracket, Air Cleaner Support|
1
19
| 100011460-0001| Flange Nut M16 x 1.5|
1
20
| 100007562| Pulley, Starter|
1
21
| 100732996| Carburetor Assembly – See Figure D|
1
22
| 100097517| Flywheel|
1
23
| 100011213-0001| Flange Bolt M6 x 8|
1
24
| 100009463| Pressing Plate|
1
25
| 100009405| Ignition Coil|
1
26
| 100713891| Sleeve, Fuel Hose, Ø20 x 150|
1
27
| 100011269-0003| Bolt M6 x 28|
4
28
| 100730943| Ignition Module|
1
29
| 100017649| Oil Seal Ø35 x Ø52 x 7|
1
30
| 100712978| Air Filter Assembly|
1
31
| 100714346| Air Filter Base|
1
32
| 100714345| Air Filter Clip|
2
33
| 100714344| Air Filter Separator|
1
34
| 100714343| Gasket, Air Filter Cover|
1
35
| 100713882| Air Filter Element|
1
36
| 100714350| Air Filter Cover|
1
37
| 100011452-0003| Lock Nut M6, Flange|
3
38
| 100007097| Air Guide, Lower|
1
39
| 100011260-0005| Flange Bolt M6 x 10|
1
40
| 100010275| Drain Bolt, M12 x 1.5 x 15|
2
41
| 100010467| Washer Ø12 x 1.5 x Ø15|
2
42
| 100159468-0001| Clamp, Fuel Hose|
1
43
| 100713889| Tube, Fuel, Ø9 x Ø17 x 410|
1
44
| 100007043| Fan, Engine Cooling|
1
45
| 100010562| Dowel Pin Ø12 x 20|
2
46
| 100149152| Push Rod|
2
47
| 100149154| Lifter, Valve|
2
48
| 100003265| Piston Ring Set|
1
49
| 100003168| 1st Piston Ring|
1
50
| 100003210| 2nd Piston Ring|
1
51
| 100003295| Oil Ring|
1
52
| 100003225| Circlip, Wrist Pin|
2
53
| 100030224| Piston|
1
54
| 100003132| Wrist Pin|
1
55
| 100719493| Connecting Rod Assembly|
1
56
| 100003432| Bolt, Connecting Rod|
2
57
| 100094024| Oil Level Sensor|
1
58
| 100711963| Crankshaft|
1
59
| 100711980| Camshaft|
1
60
| 100010521-0001| Washer Ø16.2 x 0.3 x Ø24|
1
61
| 100010789| Bearing TM6207E – P64|
1
62
| 100714134| Gasket, Crankcase Cover|
1
63
| 100010549| Dowel Pin Ø8 x 12|
2
64
| 100712041| Cover, Crankcase|
1
65
| 100011323-0001| Flange Bolt M8 x 38|
9
66
| 100017653| Oil Seal Ø35 x Ø52 x 7, Spiral Grain|
1
67
| 100004129-0008| Oil Dipstick|
1
68
| 100008305| Gear, Governor|
1
69
| 100010742| Bearing TM6202 – P63|
2
70
| 100150211| Balance Shaft|
1
71
| 100011320-0002| Flange Bolt M8 x 35|
2
72
| 100713757| Starter|
1
73
| 100715161| Air Guide, Engine Fan|
1
74
| 100011261-0004| Flange Bolt M6 x 12, GB5789|
8
75
| 100717724| Spring, Governor|
1
76
| 100007927| Spring, Throttle Return|
1
77
| 100007958| Rod, Governor|
1
78
| 100008428| Arm, Governor|
1
79
| 100007989| Cotter, Governor Shaft|
1
80
| 100017631| Oil Seal Ø8 x Ø14 x 4|
1
81
| 100010518-0001| Washer Ø8 x0.8 x Ø20|
1
82
| 100007980| Governor Shaft|
1
CYLINDER HEAD DIAGRAM
CYLINDER HEAD PART LIST
#
| Part Number| Description|
Qty
---|---|---|---
1
| 100149155| Rocker Arm Assembly|
2
2
| 100004474| Guide Plate, Push Rod|
1
3
| 100004589| Retainer, Valve|
2
4
| 100004576| Valve Collet|
4
5
| 100004516| Valve Spring Seat, Upper|
2
6
| 100067633| Spring, Valve|
2
7
| 100004602| Oil Seal, Intake Valve|
1
8
| 100004575| Valve Spring Seat, Lower|
2
9
| 100010389| Stud Bolt M8 x 35|
2
10
| 100009378| Spark Plug F6RTC|
1
11
| 100719490| Exhaust Valve|
1
12
| 100715291| Cylinder Head|
1
13
| 100010364| Stud Bolt M6-8 x 104|
2
14
| 100719491| Intake Valve|
1
15
| 100150209| Gasket, Cylinder Head|
1
CARBURETOR DIAGRAM
CARBURETOR PART LIST
#
|
Part Number
| Description|
Qty
---|---|---|---
1
| 100076230| Gasket, Insulator|
1
2
| 100005618| Insulator, Carburetor|
1
3
| 100076228| Gasket, Carburetor|
1
4
| 100713991| Carburetor Assembly|
1
5
| 100005720| Fuel Bowl O-Ring|
1
6
| 100073693| Main Jet, Standard, #114|
1
7
| 100125928| Main Jet, Altitude 1000-3000m, #112|
/
100130186| O-Ring, Solenoid Valve Base|
1
8
| 100130185| O-Ring, Solenoid Valve|
1
9
| 100076229| Gasket, Air Filter Base|
1
10
| 100005138| Clamp Ø9.5 x 8|
1
11
| 100713890| Fuel Tube, Ø4 x Ø10 x 480|
1
12
| 100718072| Solenoid Valve|
1
ALTERNATOR DIAGRAM
ALTERNATOR PART LIST
#
| Part Number| Description|
Qty
---|---|---|---
1
| 100011570-0007| Big Flange Bolt M6 x 12|
1
2
| 100018662-0001| Cover, End Housing, Yellow|
1
3
| 100011250-0002| Flange Bolt M5 x 14|
2
4
| 100020167| Support, End Cover|
1
5
| 100011252-0001| Flange Bolt M5 x 18|
7
6
| 100018640| AVR|
1
7
| 100018595| Carbon Brush Assembly|
1
8
| 100000563| Cable Ties, L=85 mm|
1
9
| 100009985| Grounding Wire 1|
1
10
| 100010885-0004| Spring Washer Ø5|
3
11
| 100010919-0002| Flat Washer Ø5|
1
12
| 100011305-0001| Flange Bolt M6 x 200|
4
13
| 100011400-0001| Flange Bolt M10 x 1.25 x 285|
1
14
| 100010888-0002| Spring Washer Ø10|
1
15
| 100010905-0001| Washer Ø10|
1
16
| 100011414-0001| Flange Bolt M5 x 229|
2
17
| 100011419-0001| Flange Nut M5|
2
18
| 100724466| Alternator Assembly, Al, Ø204 x 160 mm|
1
19
| 100018701| Terminal Block|
1
20
| 100725617| End Housing|
1
21
| 100715326| Stator Cover, 152.5 mm|
1
22
| 100727878| Stator Assembly, Al, Ø204 x 160 mm|
1
23
| 100727879| Rotor Assembly, Al, Ø119 x 160 mm|
1
24
| 100007025| Cooling Fan|
1
FUEL TANK PART DIAGRAM
FUEL TANK PART LIST
#
| Part Number| Description|
Qty
---|---|---|---
1
| 100098838| Fuel Filter Assembly|
1
2
| 100714393| Fuel Gauge|
1
3
| 100008968| Reversal Valve|
1
4
| 100714399-0001| Fuel Tank, 29.1L, Yellow|
1
5
| 100032369| Vibration Mounting, Fuel Tank|
4
6
| 100021118| Bushing, Ø12 x Ø9 x 13|
4
7
| 100142004| Fuel Tank Cap|
1
CONTROL PANEL PART DIAGRAM
CONTROL PANEL PART LIST
#
| Part Number|
Description
|
Qty
---|---|---|---
1
| 100160006| Control Panel Housing|
1
2
| 100726127| Control Panel|
1
3
| 100730999| Intelligauge, INT1OF|
1
4
| 100714233| Switch, Red, Engine|
1
5
| 100020005| Receptacle L5-30R|
1
6
| 100020021| Receptacle L14-30R|
1
7
| 100052461-0001| Receptacle 5-20R, GFCI Duplex|
2
8
| 100120180| Breaker Cover|
4
9
| 100731573| Receptacle Cover, L5-30R|
1
10
| 100731571| Receptacle Cover, L14-30R|
1
11
| 100731574| Receptacle Cover, 5-20R, Duplex|
2
12
| 100713001| Control Module, Solenoid Valve|
1
13
| 100724627| Charger Module|
1
14
| 100728387| OVF Module|
1
15
| 100727088| 35 Amp Circuit Breaker, Flip Pole|
1
16
| 100019751| 30 Amp Circuit Breaker, Push Button|
2
17
| 100019754| 20 Amp Circuit Breaker, Push Button|
2
18
| 100726128| Wire Harness Assembly|
1
FRAME PART DIAGRAM
FRAME PART LIST
#| Part Number|
Description
|
Qty
---|---|---|---
1
| 100726120-0001| Frame|
1
2
| 100031984| Vibration Mount 2|
2
3
| 100068992| Vibration Mount 1|
2
4
| 100011453-0003| Lock Nut M8, Flange|
4
5
| 100712243-0001| Cover, Wheel, Yellow|
2
6
| 100011064-0001| Roll Pin Ø16 x 100|
2
7
| 100163346-0001| 9.5 In. Wheel, Yellow|
2
8
| 100023414-0002| R-pin|
2
9
| 100011456-0003| Flange Nut M10 x 1.25|
4
10
| 100021029-0001| Heat Shield|
1
11
| 100009075| Rubber Damper|
1
12
| 100011381-0002| Flange Bolt M10 x 1.25 x 40|
4
13
| 100095857-0005| Flange Bolt M4 x 18|
2
14
| 100011047-0003| Roll Pin Ø8 x 40|
2
15
| 100714685-0001| R-pin, R5|
2
16
| 100078853| Damping Pad, Handle|
2
17
| 100160069-0001| Handle|
1
18
| 100711157| Grip, Handle|
1
19
| 100011330-0001| Flange Bolt M8 x 48|
4
20
| 100163347-0001| Support Leg Assembly|
2
21
| 100011452-0003| Lock Nut M6, Flange|
2
22
| 100711874-0001| Support Leg|
2
23
| 100068623-0001| Stop Block|
2
24
| 100058956| Vibration Mount, Support Leg|
2
25
| 100011266-0004| Flange Bolt M6 x 20|
2
26
| 100011453-0002| Flange Nut M8, GB6177.1|
4
WIRING DIAGRAM
| To order replacement
parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
---|---
