CHAMPION 201080 4650W Dual FUEL ELECTRIC START INVERTER GENERATOR User Guide

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

PARTS INFORMATION
4650W DuAl FuEl ElECTRIC START INVERTER GENERATOR
SERIAl NuMBER RANGE: All

| To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
---|---

INVERTER GENERATOR PARTS DIAGRAM

INVERTER GENERATOR PARTS LIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 90208-YB00410-0000| Hexagon Step Bolt, M5 x 16, 6.5mm, Black Zinc| 20
2| 18002HYBW0110-Q201| Louver, Muffler| 1
3| 18018-Y2P0120-0001| Insulator Glue Cushion, Muffler| 1
4| 90208-YB00210-0000| Hexagon Step Bolt, M5 x 12, Black Zinc| 10
5| 18130HYBW0110-Q201| Muffler Guard| 1
6| 90001-0830-03A0| Hexagon Flange Bolt, M8 x 30, Black Zinc| 4
7| 80153HYBW0210-H801| Handle 2, Ø28 x 332| 1
8| 90722-YBW0110-0001| Plug 1, End| 6
9| 37205-Y2V0310-00A1| Fuel Gauge| 1
10| 94230HYBW0110-Q201| Cover, Upper| 1
11| 80153HYBW0110-H801| Handle 1, Ø28 x 273| 1
12| 18012-Z800310-0000| Bolt, M5 x 10, Spark Arrestor| 2
13| 18213-Z800310-0000| Cover Plate, Spark Arrestor| 1
14| 18218-Z800210-0000| Muffling Block| 1
15| 18250-Z800210-0000| Spark Arrestor| 1
16| 90303-0800-31A0| Hexagon Nut, M8, White Zinc| 2
17| 18100-YBW0111-00A0| Muffler Assembly| 1
18| 90007-0612-A1A0| Hexagon Flange Bolt, M6 x 12, White Zinc| 2
19| 18030HYBW0110-H300| Muffler Bracket| 1
20| 18020-YBW0110-0000| Plate, Muffler Insulator| 1
21| 90001-0820-01A0| Hexagon Flange Bolt, M8 x 20, White Zinc| 1
22| 90007-0635-A1A0| Hexagon Flange Bolt, M6 x 35, White Zinc| 1
23| 18299HYBW0121-0000| Bracket, Muffler Guard| 1
24| 90001-0816-01A0| Hexagon Flange Bolt, M8 x 16, White Zinc| 5
25| 28110HYBW0111-Q200| Shroud| 1
26| ELYLBL-YXZJ-F000| Fuel Tank Assembly – See Figure F| 1
27| 18001-Z950110-00A0| Exhaust Outlet Gasket| 2

28

| 90134-YB00110-0000| Bolt, Cross Hexagon Pan Head, M5 x 12, Black Zinc|

2

29| 19352HYBW0110-Q2A0| Engine Fan, Inverter| 1
30| 90124-Y9T0310-00A0| Tapping Screw, PT4×13| 1
31| 90748-1016-00A0| Clamp, Ø10 – Ø16| 2
32| 77100-Z3R0310-0000| Regulator, Auxiliary| 1
33| 90729-YJR0110-0000| Vent Hose, Ø9.5 x Ø16.8 x 300| 1
34| 54912HYBW0111-Q201| Rotating Arm, Left| 1
35| 90001-0616-03A0| Hexagon Flange Bolt, M6 x 16, Black Zinc| 1
36| 35720-YJR0110-0000| CO Sensor| 1
37| 90001-0612-01A0| Hexagon Flange Bolt, M6 x 12, White Zinc| 24
38| 90748-0812-00A0| Clamp, Ø8 – Ø12| 2
39| 80092HYJR0510-L400| Cover Board, Left| 1
40| 16601-Y2V0210-0001| Vibration Mount, Fuel Tank| 4
41| 80091HYBW0110-Q201| Shell, Left| 1
42| 17199-YB00110-00A0| Clip Nut, M5, White Zinc| 16
43| 90326-Y2V0110-00A0| Square Nut, M6, White Zinc| 8
44| 90208-YB00110-0000| Hexagon Step Bolt, M6 x 20, Black Zinc| 8
45| 80095HYBW0110-Q201| Shell, Right| 1
46| 80096HYJR0510-L400| Cover Board, Right| 1
47| 16021-YJR0210-0000| Inlet Connection| 1
48| 90722-YJR0110-0000| Plug, Gas| 1
49| 90255-0512-53A0| Screw & Washer Assembly, M5×12, Black Zinc| 8
50| 37073-Y2V0110-00A0| Clip, Spring| 1
51| 24329-Y9T0120-Q201| Block 1| 1
52| 51197HYJR0110-L400| Side Access Panel, Service| 1
53| 80105-YB00110-Q201| Knob, Side Access Panel, Service| 1
54| 90408-Y020310-00A0| Flat Washer, Ø25 x Ø6.2 x 2, White Zinc| 4
55| 90001-0625-01A0| Hexagon Flange Bolt, M6 x 25, White Zinc| 7
56| ELYLBL-JJZJ-E000| Frame Assembly – See Figure  E| 1
57| 54912HYBW0211-Q201| Rotating Arm, Right| 1
58| 51124-YJR0210-H700| Mounting Bracket| 1
59| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, White Zinc| 2
60| 30060-YH30110-0000| Rectifier| 1
61| 54913-YBW0110-0P00| Rotating Bar| 1
62| 30043-YH30210-0000| Inverter, 3.3/3.8kW_120V_60Hz| 1
63| 90683-Y2P0210-00A0| Bushing,  Ø6.5 x 10.5 x 16| 3
64| 90406-0600-E1A0| Flat Washer, Ø6.4 x Ø18 x 1.6, White Zinc| 3
65| 30431-Y2P0110-0001| Rubber Sleeve| 3
66| 16080-YBW0110-0000| Choke Handle Subassembly| 1
67| 90129-0416-01A0| Tapping Screw, ST4.2 x 16, White Zinc| 3
68| 35643HYH30210-Q2A1| Knob, Switch Dial, Engine| 1
69| 35680HYBW0110-Q201| Control Panel Housing| 1
70| 90001-0610-01A0| Hexagon Flange Bolt, M6 x 10, White Zinc| 2
71| 35610-YHV0410-H700| Control Panel Assembly – See Figure  G| 1
72| 30009-YH30110-0000| Grounding Wire| 1
73| 90408-0500-E1A0| Flat Washer, Ø5, White Zinc| 1
74| 90005-0408-00| Hexagon Bolt, M4 x 8, White Zinc| 1
75| 90001-0614-01A0| Hexagon Flange Bolt, M6 x 14, White Zinc| 1
76| 90685-D080-0EA0| Clamp, Ø8 x 7 x 0.6| 2
77| 16750-Y2V0141-00A0| Fuel Valve Assembly| 1
78| 35160-YH30110-0000| Switch Assembly, Engine| 1
79| 94111-Y2V0410-00A1| Cover Board| 1
80| 16527-Y2V0210-0000| Spring, Stopper Adjusting| 1
81| 90543-0500-00A0| Ball, Steel| 1
82| 90341-YA50110-0000| Nylon Nut, M5, Black,Zinc| 1
83| 24329-YCF0110-Q201| Block 2| 1
84| 31123HYBW0110-Q201| Cover, Battery| 1
85| 90208-Y9T0120-0000| Hexagon Step Bolt, M5 x 16, 6mm| 1

86

| 90103-0416-51A0| Cross Recess Pan Head Screw, M4 x 16, White Zinc|

1

87| 31115-YBW0110-0001| Battery Strap, 177 x 24.5 x 3.8| 1
88| 31110-Y030610-00A0| Battery, 12V / 1.6Ah| 1
89| 31130-YBW0210-QCA0| Battery Holder| 1
90| 30009-YDZ0110-0000| Grounding Wire 1| 1
91| R210DNVI0F3-CMP319| Engine, 212cc,  EPA3, Electric – See Figure B| 1
92| 90305-0800-31A0| Hexagon Flange Nut, M8, White Zinc| 4
93| 19306-Z1D0110-0000| Crankcase Air Deflector| 1
94| 90001-0840-01A0| Hexagon Flange Bolt, M8 x 40, White Zinc| 4
95| 17003HYBW0110-H701| Air Cleaner Support| 1
96| ELYLBL-LTZJ-H000| Wheel Kit – See Figrue H| 1
97| 93120-Y020310-0002| Screwdriver| 1
98| 93107-Y920210-0100| Wrench, 8 – 10| 1
99| 93130-Z010410-0100| Spark Plug Socket| 1
100| 35613-YBE0110-0000| 12VDC USB Adapter| 1
101| 77300HYJR0111-0000| LPG Hose With Regulator| 1
102| 90103-0516-51| Screw, M5 x 16, White Zinc| 2
103| 90001-0612-03A0| Hexagon Flange Bolt, M6 x 12, Black Zinc| 1
104| 35613-YDR0110-Q200| Plug Adaper, L5-30 To TT-30R| 1

ENGINE PARTS DIAGRAM

ENGINE PARTS PART lIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 90001-0620-01A0| Hexagon Flange Bolt, M6 x 20, White Zinc| 4
2| 12410-Z1D0110-00A0| Cylinder Head Cover Assembly, White Zinc| 1
3| 12004-Z1D0110-0000| Cylinder Head Cover Gasket| 1
4| 11332-Z1D0110-0000| Gasket, Breather Groove Cover| 1
5| 11320-Z1D0110-00A0| Breather| 1
6| 90001-0612-01A0| Hexagon Flange Bolt, M6 x 12, White Zinc| 12
7| 12003-Z010110-00A0| Cylinder Head Bolt, M8 x 60, White Zinc| 4
8| R210DNVi-QGT-C001| Cylinder Head Assembly – See Figure C| 1
9| 30010-Z010110-00A0| Spark Plug, F6RTC| 1
10| 13200-Z140210-00A9| Piston Ring Assembly| 1
11| 13122-Z010110-0000| Circlip, Piston Pin| 2
12| 13111-Z950110-00A9| Piston| 1
13| 13010-Z950110-00A0| Connecting Rod| 1
14| 90804-Y5Z0210-0001| Stop Block| 1
15| 17004-Z1D0110-0000| Breather Tube| 1
16| 90502-1114-00A0| Pin, Ø11 x 14| 2
17| 14071-Z950110-0000| Valve Lifter| 2
18| 14081-Z040110-00A0| Valve Tappet| 2
19| 13121-Z010110-0000| Piston Pin, Ø18 x Ø54| 1
20| 90547-6305-00A1| Bearing, 6305| 1
21| 13300-Z1D0110-00A0| Crankshaft Assembly| 1
22| 90547-0205-00A0| Bearing, 6205| 1
23| 11001-Z010120-0000| Crankcase Gasket| 1
24| 90502-0812-00A0| Pin, Ø8 x 12| 4
25| 15010-Z010210-Q200| Oil Dipstick Subassembly| 1
26| 11411-Z1D0110-00A0| Crankcase Cover| 1
27| 90001-0832-01A0| Hexagon Flange Bolt, M8 x 32, White Zinc| 6
28| 30300-Z1D0210-0000| Starting Motor Assembly| 1
29| 31112HYH30111-0000| DC Wire Harness, Battery| 1
30| 31114HYH30110-0000| DC Wire Harness, Engine| 1
31| 90305-0500-31A0| Hexagon Flange Nut, M6, White Zinc| 2
32| 54066-YE50110-0900| Wiring Clamp, White Zinc| 1
33| 30002-Z1D0110-0000| Wiring Clamp, Magneto| 1
34| 90001-0520-01A0| Hexagon Flange Bolt, M5 x 20, White Zinc| 2
35| 90001-0628-01A0| Hexagon Flange Bolt, M6 x 28, White Zinc| 4
36| 11310-Z1D0110-00A9| Crankcase Assembly| 1
37| 90408-Z010510-00A0| Flat Washer, Ø10 x Ø15.8 x 1.5| 1
38| 90689-Z430211-0000| Joint, Oil Hose,  White Zinc| 1
39| 11011HZ1D0210-L400| Oil Drain Hose Assembly| 1
40| 30130-Z1D0310-0000| Trigger| 1
41| 90001-0516-01A0| Hexagon Flange Bolt, M5 x 16, White Zinc| 2
42| 30120-YH30210-0000| Stator Component, Ø152 x 38| 1
43| 90408-0600-E1A0| Washer, Ø6, White Zinc| 3
44| 90102-0660-06A0| Hexagon Socket Cap Screw, M6 x 60| 3
45| 30110-YH30110-0000| Rotor Component, Ø152 x 38| 1
46| 19352-Z1D0110-00A0| Cooling Fan, Engine| 1
47| 13501-Z010110-00A0| Flywheel Nut, M14 x 1.5, White Zinc| 1
48| 90682-Z010110-0000| Oil Seal, Ø25 x Ø41.25 x 6| 2
49| 19309-Z1D0110-0000| Right Shield, Crankcase| 1
50| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, White Zinc| 5
51| 28020-Z150120-0000| Starter Pulley Base| 1
52| 28002-Z1D0110-0000| Starter Pulley| 1
53| 28110-Z1D0110-H600| Shroud, Engine| 1
54| 28200-Z1D0410-H600| Recoil Starter Assembly| 1
55| 90251-0608-03| Bolts & Washer Assembly, M6 x 8| 3
56| 28004-YHX0110-Q200| Guide Plate, Starter Rope| 1
57| 28210-YEB0110-L400| Handle, Starter Rope| 1
58| 90684-Z030120-0000| Clip, 100 mm| 2
59| R210DNVi-HYQ-D001| Carburetor Assembly-See Figure D| 1
60| 90748-0812-00A0| Clamp, Ø8×12| 2
61| 90729-YEY0310-0000| Vent Tube, Ø6.3 x Ø13 x 260| 1
62| 90729-YEY0410-0000| Vent Tube, Ø6.3 x Ø13 x 210| 1
63| 17400-Z1D0112-00A0| Air Cleaner, Auxiliary| 1
64| 90305-0600-31A0| Hexagon Flange Nut, M6, White Zinc| 2
65| 12081-Z1D0110-0000| Clamp, Inlet Pipe| 2
66| 12510-Z1D0110-0001| Inlet Pipe| 1
67| 90001-0625-01A0| Hexagon Flange Bolt, M6 x 25, White Zinc| 2
68| 17151-Z1D0110-0000| Element, Air Cleaner| 1
69| 17100-Z1D0112-0001| Air Cleaner Assembly| 1
70| 37060-Z1D0112-0000| Engine Oil Sensor, W/O Nut| 1
71| 90305-Z010210-01A0| Hexagon Flange Nut, M10, White Zinc| 1
72| 16675-Z1D0112-0000| Upper Shroud, Engine| 1
73| 30400-Z1D0311-0001| Ignition Coil| 1
74| 14200-Z1D0110-00A9| Camshaft Assembly| 1
75| 90001-0514-0101| Hexagon Flange Bolt, M5 x 14, White Zinc| 2
76| 30500-Z980110-0000| Relay, Starter| 1

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART lIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 14310-Z950110-0000| Rocker Arm| 2
2| 90001-0612-01A0| Hexagon Flange Bolt, M6 x 12, White Zinc| 1
3| 12109-Z810110-00A0| Valve Lock Clamp| 4
4| 12103-Z010110-00A0| Valve Spring| 2
5| 90203-Z010110-0000| Stud, M8 x 34, Black Zinc| 2
6| 12140-Z950310-00A0| Cylinder Head Subassembly| 1
7| 12121-Z950110-00A0| Exhaust Valve| 1
8| 14318-Z950110-0000| Rocker Shaft| 2
9| 12419-Z950310-00A0| Pin Plate, Cylinder Head Cover| 1
10| 12112-Z810210-00A0| Retainer, Valve Spring| 2
11| 12101-Z810210-00A0| Seal, Inlet Valve| 1
12| 90207-Z330210-0000| Stud, M6 x 105, Black Zinc| 2
13| 12111-Z950110-00A0| Inlet Valve| 1
14| 12131-Z950210-0000| Cylinder Head Gasket| 1

CARBURETOR PART DIAGRAM

CARBURETOR PART lIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 16002-Z950110-0000| Carburetor Insulator Gasket| 1
2| 16003-Z1D0110-0000| Carburetor Insulator Plate| 1
3| 16001-Z010110-0000| Carburetor Gasket| 1
4| 16100-Z3R0310-00A1| Carburetor Assembly| 1
5| 16652-Z800110-00A0| Fuel Filter| 1
6| 90685-D090-0EA0| Clamp, Ø9 x Ø0.8 x 8, Army Green Zinc| 1
7| 90686-YBW0310-00M0| Fuel Tube, Ø4.5 x Ø8.5 x 260| 1
8| 17001-Z1D0110-0000| Air Cleaner Gasket| 1
9| 30431-YBW0210-0000| Rubber Sleeve, Ø10 x Ø11 x 180| 1
10| 16112-Z010110-0000| Seal Ring, Float| 1

11

| 16161-Z152410-00A0| Main Jet(83#)| 1
16161-Z152210-00A0| Main Jet(81#), Altitude 3000-6000 Feet| /
16161-Z152010-00A0| Main Jet(79#), Altitude 6000-8000 Feet| /
12| 90681-Z010610-0000| Seal Ring, Ø9.5 x 1.5| 1

FRAME ASSEMBlY PART DIAGRAM

FRAME ASSEMBlY PART LIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 90341-Y2D0210-00A0| Nylon Nut, M6, White Zinc| 2
2| 90408-Y840210-00A0| Flat Washer, Ø18 x 6.5 x 1.5, White Zinc| 2
3| 54122-YBW0110-H700| Left Seat 2, Handle Tube Connecting| 1
4| 90412-YBW0110-Q200| Flat Washer, Ø12.2 x 27 x 2| 2
5| 90412-YBW0210-01A0| Flat Washer, Ø13 x 25 x 1, White Zinc| 6
6| 94101-YBW0110-01A0| Position Block, Ø12.2 x 25 x 1, White Zinc| 2
7| 90419-YBW0110-0300| Washer, Butterfly,  Ø12.2 x 25 x 1x 2, Black Zinc| 4
8| 54113-YBW0120-00A0| Left Seat 1, Handle Tube Connecting| 1
9| 26231-YBW0110-00A0| Shaft, Fixed Axis, Black Zinc| 2
10| 90001-0610-03A0| Hexagon Flange Bolt, M6 x 10, Black Zinc| 4
11| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, White Zinc| 4
12| 54113-YBW0220-00A0| Right Seat 1, Handle Tube Connecting| 1
13| 54122-YBW0210-H700| Right Seat 2, Handle Tube Connecting| 1
14| 51100-YJR0310-H7A0| Frame Assembly| 1

FUEL TANK PART DIAGRAM

FUEL TANK PART lIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 16730-YH30110-Q2A0| Fuel Tank Cap| 1
2| 16641-YBW0110-0001| Rubber Sleeve, Filling Fuel Hole| 1
3| 37200-Y5V0110-00A1| Fuel Gauge| 1
4| 16652-Y9T0110-00A1| Fuel Filter| 1
5| 16601-Y020120-0001| Vibration Mount 1, Fuel Tank| 4
6| 90683-Y020110-0000| Bushing, White Zinc| 4
7| 16620-YBW0110-H7A1| Fuel Tank, 8.5L| 1
8| 16680-Y2P0110-00A1| Fuel Tank Fuel Outlet Subassembly| 1
9| 90685-D095-0EA0| Clamp, Ø9.5 x 0.8 x 8, Army Green Zinc| 1
10| 90686-YBW0210-00M1| Fuel Tube, Carburetor, Ø4.5 x Ø8.5 x 130| 1
11| 30431-Y020110-0001| Rubber Sleeve, Fuel Tube| 1
12| 16804-YG80110-0001| Vent Tube, Fuel Tank,  Ø4.5 x Ø8.5 x 357.5| 1
13| 30431-YBW0210-0000| Rubber Sleeve, Fuel Tube, Ø10 x Ø11 x 180| 1
14| 90685-D105-0EA0| Clamp, Ø10.5 x 0.8 x 8| 1

OUTLET PANEL DIAGRAM

OUTLET PANEL PART LIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 35650-YJR0610-H700| Control Panel| 1
2| 35654-YGK0110-0000| Cover, Push Button| 3

3

| 31234-YBE0210-0000| 20Amp Circuit Breaker, Push Button, 125/250V|

1

4

| 31234-YGK0110-0000| 30Amp Circuit Breaker, Push Button, 125/250V|

1

5| 35654-YGK0210-0000| L5-30R Receptacle Cover| 1
6| 35614-Y1J0210-0000| L5-30R Receptacle, 30A, 125V| 1
7| 35614-YH30210-0000| Parallel Outlet Socket, Black| 1
8| 35614-YH30110-0000| Parallel Outlet Socket, Red| 1
9| 35632-YJR0110-0000| Multifunction Display, INT5CINV| 1
10| 31234-YBE0110-0000| 8Amp Circuit Breaker, Push Button, 125/250V| 1
11| 35619-Y110110-0000| Automotive Receptacle, 12V DC| 1
12| 35654-YBE0110-0000| Receptacle Cover, 5-20R| 1
13| 35614-Y730110-0000| 5-20R Receptacle, 20A, 125V| 1
14| 35629-Y090110-0000| Grounding Terminal| 1
15| 90305-0400-71A0| Hexagon Flange Nut, M4, White Zinc| 4
16| 35660HYHV0410-0000| Wire Harness, Control Panel| 1
17| 90721-YH30110-0000| Fuse, 15A| 1

WHEEL KIT PART DIAGRAM

WHEEL KIT PART LIST

#| Pa r t N u m b e r| De s c r i p t io n| Q t y.
---|---|---|---
1| 51188HYBW0110-QCA0| Left Support, Engine| 1
2| 51189HYBW0110-QCA0| Right Support, Engine| 1
3| 50035-YBW0110-0001| Bracket, Cushion Rubber| 1
4| 51011HY2P0210-0000| Vibration Mount, Right, Frame| 2
5| 90305-0800-31A0| Hexagon Flange Nut, M8, White Zinc| 6
6| 51009HY2P0110-0000| Vibration Mount, Left, Frame| 2
7| 90326-Y2V0110-00A0| Square Nut, M6, White Zinc| 6
8| 44110HYH30110-L401| 5in. Wheel, Yellow| 2
9| 42002-YH30110-0300| Roll Pin, M8×15, Black Zinc| 2
10| 17199-YB00110-00A0| Clip Nut, M5, White Zinc| 4
11| 51143HYBW0110-Q201| Plate, Bottom| 1
12| 51014HYBW0110-0001| Support Leg, Frame| 4
13| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, White Zinc| 4
14| 51103-YBW0110-H701| Reinforcing Plate, Black Zinc| 1
15| 90001-0612-01A0| Hexagon Flange Bolt, M6 x 12, White Zinc| 2
16| 90722-Y2P0110-0001| Plug, End| 1

WIRING DIAGRAM

References

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