CHAMPION 201073 7000W Portable Generator User Guide

CHAMPION 201073 7000W Portable Generator

GENERATOR PARTS DIAGRAM

GENERATOR PARTS LIST

#

| Part Number|

Description

|

Qty.

---|---|---|---

1

| 2.06.006| Clamp, Ø7 x Ø1|

1

2

| 24.070030.00| Orifice, Breather Tube|

1

3

| 152.070014.08| Tube, Fuel Tank Breather|

1

4

| 2.06.007| Clamp Ø8 x b6|

3

5

| 152.070000.64.48| Fuel Tank Assembly, See Figure F|

1

6

| 2.08.143.1| Flange Bolt/Washer Assembly M6 x 20, Black|

4

7

| 45.090006.20| Bracket, Air Cleaner Support|

1

8

| 1.6177.1.06| Lock Nut M6, Flange|

2

9

| 1.6177.1.08| Lock Nut M8, Flange|

2

10

| 46.100001.07| Gasket, Exhaust|

1

11

| 46.101000.00.2| Muffler Assembly|

1

12

| 1.9074.4.0510| Screw/Washer Assembly M5 x 10|

3

13

| 46.101300.00| Spark Arrester|

1

14

| 1.16674.0820.1| Flange Bolt M8 x 20, Black|

2

15

| 153.190000.35| Alternator Assembly, See Figure E|

1

16

| 1.5789.0608| Flange Bolt M6 x 8|

1

17

| 152.192300.01| Vent, Alternator Fan|

1

18

| 152.190005.00| Rubber, Fore-Cover, A|

1

19

| 152.190005.01| Rubber, Fore-Cover, B|

1

20

| 46.401| Engine, 389cc|

1

21

| 152.100007.00| Heat Shield, Motor Mount|

1

22

| 1.6177.1.10| Lock Nut M10, Flange|

4

23

| 65309.201073| Frame Assembly, See Figure H|

1

24

| 2.05.001| Clamp, Ø8 x 6.5|

2

25

| 1.862.06| Lock Washer Ø6, Toothed|

1

26

| 5.1900.029| Grounding Line 150 mm|

1

27

| 1.97.1.06.2| Washer Ø6|

2

28

| 1.93.06| Lock Washer Ø6|

1

29

| 1.62.06| Butterfly Type Nut M6|

1

30

| 2.05.009| Clamp Ø12.5 x 7|

2

31

| 152.070011.29| Tube, Fuel, Fuel Valve to Carburetor, 430+20mm|

1

32

| 1.5789.0615.1| Flange Bolt M6 x 15, Black|

4

33

| 201073.21| Control Panel Assembly, See Figure G|

1

ENGINE PARTS DIAGRAM

ENGINE PARTS DIAGRAM

#

| Part Number| Description|

Qty.

---|---|---|---

1

| 21.061006.02| Handle, Recoil, Soft|

1

2

| 1.5789.0608| Flange Bolt M6 x 8|

3

3

| 46.061100.03.2| Cover, Recoil Starter, Black|

1

4

| 45.060005.00| Spring, Recoil Starter|

1

5

| 45.061102.00| Reel, Recoil Starter|

1

6

| 2.10.003.1| Rope Ø4 x 1550, Black|

1

7

| 45.060003.00| Spring, Ratchet|

2

8

| 45.060002.00| Starter Ratchet, Steel|

2

9

| 45.060009.00| Spring, Ratchet Guide|

1

10

| 45.060007.00| Ratchet Guide|

1

11

| 45.060008.00| Screw, Ratchet Guide|

1

12

| 1.5789.0612| Flange Bolt M6 x 12|

12

13

| 2.05.005| Clamp Ø6|

2

14

| 46.080100.01.48| Fan Cover, Yellow|

1

15

| 2.02.007| Nut M16 x 1.5|

1

16

| 1.5789.0629| Flange Bolt M6 x 29|

2

17

| 45.060001.00| Pulley, Starter|

1

18

| 46.123000.08| Ignition Coil|

1

19

| 45.080001.00| Fan, Engine|

1

20

| 46.120100.03| Flywheel|

1

21

| 2.11.007| Oil Seal Ø35 x Ø52 x 8|

2

22

| 2.05.050| Wire Clip, 100 mm|

1

23

| 152.070031.01| Sheath, Wire|

1

24

| 2.03.023| Washer Ø12.5 x Ø20 x 2, Drain Bolt|

1

25

| 46.030100.04.1| Crankcase|

1

26

| 45.127000.02| Oil Level Sensor|

1

27

| 1.5789.0615| Flange Bolt M6 x 15|

2

28

| 1.276.6202| Bearing 6202|

2

29

| 47.050006.00| Weight Balancer|

1

30

| 45.050100.14| Crankshaft|

1

31

| 46.030008.00| Gasket, Crankcase Cover|

1

32

| 2.04.001| Dowel Pin Ø9 x 14|

2

33

| 46.080600.00| Air Guide, Right Side|

1

34

| 1.276.6207| Bearing 6207|

1

35

| 46.031000.01.48| Oil Dipstick, Yellow|

1

36

| 45.030007.00| Cover, Crankcase|

1

37

| 1.5789.0840| Flange Bolt M8 x 40|

7

38

| 2.03.021.1| Washer Ø6.4 x Ø13 x 1, Black|

1

39

| 45.110013.00| Shaft, Governor Gear|

1

40

| 45.110100.00| Gear, Governor|

1

41

| 21.110011.00| Clip, Governor Gear|

1

42

| 45.110012.00| Bushing, Governor Gear|

1

43

| 47.050200.00| Connecting Rod|

1

44

| 46.050005.00| Piston|

1

45

| 2.09.004| Circlip Ø21 x Ø1|

2

46

| 45.050003.00| Pin, Piston|

1

47

| 46.050303.00| Ring, Oil|

1

48

| 46.050302.00| Ring, Second Piston|

1

49

| 46.050301.00| Ring, First Piston|

1

50

| 2.04.004| Dowel Pin Ø12 x 20|

2

51

| 46.030009.01| Gasket, Cylinder Head|

1

52

| 46.080400.00| Air Guide, Lower|

1

53

| 46.010000.00| Cylinder Head Assembly, See Figure C|

1

54

| 45.110006.00| Rod, Governor|

1

55

| 2.15.002(F6RTC)| Spark Plug F6RTC|

1

56

| 2.08.014| Flange Bolt M10 x 80|

4

57

| 46.020002.00| Gasket, Cylinder Head Cover|

1

58

| 46.021000.00| Cover, Cylinder Head|

1

59

| 45.020001.02| Breather Tube|

1

60

| 45.020100.00| Bolt, Cylinder Head Cover|

1

61

| 2.08.039| Drain Bolt M12 x 1.5 x 15|

1

62

| 46.041000.00| Camshaft|

1

63

| 45.040013.00| Lifter, Valve|

2

64

| 45.110005.00| Spring, Throttle Return|

1

65

| 45.110007.00| Spring, Governor|

1

66

| 46.040005.00| Push Rod|

2

67

| 46.080300.20| Air Guide, Upper|

1

68

| 45.040017.00| Oil Seal, Valve|

2

69

| 46.091000.09| Air Cleaner Assembly|

1

70

| 46.061000.03.2| Recoil Assembly|

1

71

| 46.040200.00| Rocker Arm Assembly|

1

72

| 1.6177.1.05| Flange Nut M5|

6

73

| 45.040008.00| Rotator, Exhaust Valve|

1

74

| 46.040004.00| Guide Plate, Push Rod|

1

75

| 46.040016.00| Shaft, Rocker Arm|

1

76

| 46.040201.00| Retainer, Rocker Arm|

1

77

| 46.040009.00| Rocker Arm, Intake Valve|

1

78

| 46.040018.00| Rocker Arm, Exhaust Valve|

1

79

| 1.97.1.06| Washer Ø6|

2

80

| 22.040012.00| Screw, Valve Adjustment|

2

81

| 1.6177.1.06| Flange Nut M6|

2

82

| 21.040021.00| Nut M6 x 0.5, Lock|

2

83

| 21.061301.01.48| Support, Handle, Recoil|

1

84

| 46.130002.20| Gasket, Insulator|

1

85

| 45.130001.00| Insulator, Carburetor|

1

86

| 46.130003.20| Gasket, Carburetor|

1

87

| 46.131000.20| Carburetor Assembly|

1

46.131000.24

88

| 46.130004.20| Gasket, Air Cleaner|

1

89

| 1.6177.06| Flange Nut M6|

3

90

| 46.091100.09| Base, Air Cleaner|

1

91

| 45.091002.20| Seal, Air Cleaner|

1

92

| 45.091001.20| Separator, Air Cleaner|

1

93

| 45.091003.20| Element, Air Cleaner|

1

94

| 46.091200.09| Cover, Air Cleaner|

1

95

| 45.110001.00| Shaft, Governor Arm|

1

96

| 2.03.019| Washer Ø8.2 x Ø17 x 0.8|

1

97

| 2.11.006| Oil Seal Ø7 x Ø14 x 5|

1

98

| 45.110008.00| Pin, Shaft|

1

99

| 45.110003.00| Arm, Governor|

1

100

| 2.08.040| Bolt M6 x 21, Governor Arm|

1

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART LIST

#

| Part Number|

Description

|

Qty.

---|---|---|---

1

| 45.040002.00| Valve, Intake|

1

2

| 45.040006.00| Valve, Exhaust|

1

3

| 46.030009.01| Gasket, Cylinder Head|

1

4

| 2.01.008| Stud Bolt M6 x M8 x 105|

2

5

| 46.010100.00| Cylinder Head|

1

6

| 2.01.010| Stud Bolt M8 x 35|

2

7

| 45.040015.00| Retainer, Valve Spring|

2

8

| 45.040017.00| Oil Seal, Valve|

2

9

| 45.040003.00| Spring, Valve|

2

10

| 45.040001.00| Retainer, Intake Valve Spring|

1

11

| 45.040007.00| Retainer, Exhaust Valve Spring|

1

12

| 23.040010.00| Bolt, Rocker Arm|

2

ALTERNATOR PART DIAGRAM

ALTERNATOR PART LIST

#| Part Number| Description|

Qty.

---|---|---|---

1

| 1.6175.05| Nut M5|

2

2

| 1.97.1.05| Washer Ø5|

2

3

| 1.93.05| Lock Washer Ø5|

2

4

| 2.08.071| Bolt M5 x 229|

2

5

| 152.190300.00| Carbon Brush Assembly|

1

6

| 122.190004.01| Bracket, Carbon Brush Securing|

1

7

| 1.9074.15.0520| Bolt/Washer Assembly M5 x 20|

1

8

| 122.190018.03| Bracket, End Housing Cover|

1

9

| 2.08.068.1| Flange Bolt M5 x 13, Black|

1

10

| 152.190003.02.48| Cover, End Housing, Yellow|

1

11

| 1.9074.17.0516| Screw/Washer Assembly M5 x 16|

2

12

| 122.190400.02| Terminal Block|

1

13

| 1.16674.0516| Flange Bolt M5 x 16|

2

14

| 153.190200.03| AVR|

1

15

| 1.16674.0512| Flange Bolt M5 x 12|

3

16

| 152.190002.00| End Housing|

1

17

| 2.08.069| Flange Bolt/Washer Assembly M6 x 194|

4

18

| 153.191002.00| Stator Cover|

1

19

| 2.08.070| Flange Bolt/Washer Assembly M10 x 280|

1

20

| 153.191200.35| Stator Assembly, Al, Ø190 x 148 mm, DC 12V|

1

21

| 153.191100.18| Rotor Assembly, Al, Ø190x 158 mm, DC 12V|

1

22

| 153.191000.35| Alternator Assembly, Al, Ø190 x 158 mm, DC 12V|

1

FUEL TANK PART DIAGRAM

FUEL TANK PART LIST

#| Part Number|

Description

|

Qty.

---|---|---|---

1

| 122.070100.09| Fuel Tank Cap|

1

2

| 122.070300.03| Fuel Filter|

1

3

| 152.072000.06| Fuel Gauge|

1

4

| 24.070800.00| Reversal Valve|

1

5

| 152.071000.64.48| Fuel Tank, 29.1L, Yellow|

1

6

| 122.070015.01| Mount Vibration, Fuel Tank|

4

7

| 21.070600.03| Fitting, Fuel Tank|

1

8

| 2.06.016| Clamp Ø8.7 x b8|

1

9

| 152.070011.30| Tube, Fuel, 245+32 mm, Fuel Tank to Fuel Valve|

1

CONTROL PANEL PART DIAGRAM

CONTROL PANEL PART LIST

#

| Part Number|

Description

|

Qty.

---|---|---|---

1

| 5.1810.000| VFO Diode|

1

2

| 1.818.0514.2| Screw M5 x 14|

2

3

| 5.1800.000| Rectifier|

1

4

| 152.210002.63| Control Panel Housing|

1

5

| 1.6177.1.05| Lock Nut M5, Flange, Black|

8

6

| 62.139002.00.48| Cover, Fuel Select Dial, Yellow|

1

7

| 1.9074.4.0414.1| Screw/Washer Assembly M4 x 14, Black|

1

8

| 122.139001.01| Fuel Select Dial|

1

9

| 1.845.0.2216| Screw, ST2.2 x 16|

2

10

| 5.1050.006| Microswitch, 2-Pole|

1

11

| 122.139004.01| Mounting Plate, Fuel Valve|

1

12

| 1.845.4816| Screw, ST4.8 x 16|

4

13

| 62.070400.00| Fuel Valve|

1

14

| 1.818.0410| Screw M4 x 10|

2

15

| 201073.21.10| Wire Assembly|

1

16

| 152.210003.03| Plug, End Housing|

1

17

| 5.1320.024| Sheath, Wire|

1

18

| 152.210003.01| Wire Jacket, Control Panel Housing|

1

19

| 5.1830.022| Module, CO Shutdown|

1

20

| 1.845.4213| Screw, ST4.2 x 13|

2

21

| 5.1210.920| 20Amp Circuit Breaker, Push Button, CSA|

2

22

| 5.1870.014| Circuit Breaker Cover, Push Button|

2

23

| 5.1240.929| 29Amp Circuit Breaker, Double Pole|

1

24

| 5.1120.050| Receptacle 5-20R, Duplex GFCI|

2

25

| 1.6177.1.04.1| Lock Nut M4, Flange, Black|

6

26

| 5.1870.022| Receptacle Cover, Receptacle 5-20R, Duplex GFCI|

2

27

| 1.9074.4.0306.1| Screw/Washer Assembly M3 x 6, Black|

4

28

| 5.1120.026| Receptacle L14-30R, CSA|

1

29

| 5.1870.020| Receptacle Cover, Receptacle L14-30R|

1

30

| 5.1470.000| Intelligauge, INT1AOF|

1

31

| 152.25.5.2| Control Panel|

1

FRAME PART DIAGRAM

FRAME PART LIST

#| Part Number|

Description

|

Qty.

---|---|---|---

1

| 65309.0.10.2| Frame, 680 x 556 x 567|

1

2

| 152.200703.05| Long Pin, Handle|

2

3

| 11.110008.00| Pin Ø1.6 x 24, “R” Shape , Black|

2

4

| 122.200702.14.48| Cover, Handle, Lower, Yellow|

1

5

| 122.200702.13.48| Cover, Handle, Upper, Yellow|

1

6

| 1.9074.4.0414.1| Screw/Washer Assembly M4 x 14, Black|

2

7

| 152.200701.22.2| Handle, U Shape, Black|

1

8

| 152.200703.02| Short Pin, Handle|

2

9

| 1.894.1.08| Circlip Ø8|

2

10

| 1.6177.1.08| Lock Nut M8, Flange|

4

11

| 1.6177.1.08.1| Lock Nut M8, Flange , Black|

6

12

| 1.5789.0825.1| Flange Bolt M8 x 25, Black|

2

13

| 122.201400.04| Rubber, Support, 55 x 36 x 22|

2

14

| 152.200002.16.2| Support Leg, 68 mm, Black|

2

15

| 1.5789.0840.1| Flange Bolt M8 x 40, Black|

4

16

| 122.201701.11.48| 8 in. Wheel, PU, Yellow|

2

17

| 122.201501.23.1| Pin Roll, Wheel, Ø16 x Ø10 x 97, Black|

2

18

| 122.201702.11.48| Wheel Cover, Tooth Profile 8-10 in, Yellow|

2

19

| 2.16.001.1| Pin Ø2 x 33, “R” Shape , Black|

2

20

| 152.201200.03| Motor Mount 1|

2

21

| 152.201200.04| Motor Mount 2|

2

WIRING DIAGRAM

|

To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.

---|---

www.championpowerequipment.com

Documents / Resources

| CHAMPION 201073 7000W Portable Generator [pdf] User Guide
201073, 7000W Portable Generator
---|---

References

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