CHAMPION 201064 4500W Dual Fuel Electric Start Inverter Generator User Guide

June 7, 2024
Champion

CHAMPION 201064 4500W Dual Fuel Electric Start Inverter Generator User Guide
CHAMPION 201064 4500W Dual Fuel Electric Start Inverter
Generator

INVERTER GENERATOR PARTS DIAGRAM

NVERTER GENERATOR PARTS DIAGRAM

INVERTER GENERATOR PARTS LIST

# Part Number Description Qty.
1 90208-YB00410-0000 Hexagonal Step Bolt, M5 x 16, Black Zinc 20
2 18002HYBW0110-Q201 Louver, Muffler 1
3 18018-Y2P0120-0001 Insulator Glue Cushion, Muffler 1
4 90208-YB00210-0000 Hexagonal Step Bolt, M5 x 12, Black Zinc 10
5 18130HYBW0110-Q201 Muffler Guard 1
6 90001-0830-03 Hexagon Flange Bolt, M8 x 30, Black Zinc 4
7 80153HYBW0210-H801 Handle 2, Ø28 x 332 1
8 90722-YBW0110-0001 Plug 1, End 6
9 37205-Y2V0310-00A1 Fuel Gauge 1
10 94230HYBW0110-Q201 Cover, Upper 1
11 80153HYBW0110-H801 Handle 1, Ø28 x 273 1
12 18012-Z800310-0000 Bolt, M5 x 10, Spark Arrestor 2
13 18213-Z800310-0000 Cover Plate, Spark Arrestor 1
14 18218-Z800210-0000 Muffling Block 1
15 18250-Z800210-0000 Spark Arrestor 1
16 90303-0800-31A0 Hexagon Nut, M8, White Zinc 2
17 18100-YBW0111-00A0 Muffler Assembly 1
18 90007-0612-A1A0 Hexagon Flange Bolt, M6 x 12, Big head, White Zinc

2
19| 18030HYBW0110-H300| Muffler Bracket| 1
20| 18020-YBW0110-0000| Plate, Muffler Insulator| 1
21| 90001-0820-01A0| Hexagon Flange Bolt, M8 x 20, White Zinc| 1
22| 90007-0635-A1A0| Hexagon Flange Bolt, M6 x 35, White Zinc| 1
23| 18299HYBW0121-0000| Bracket, Muffler Guard| 1
24| 90001-0816-01A0| Hexagon Flange Bolt, M8 x 16, White Zinc| 5
25| 28110HYBW0111-Q200| Shroud| 1
26| ELYL64-YXZJ-F000| Fuel Tank Assembly – See Figure F| 1
27| 18001-Z950110-00A0| Exhaust Outlet Gasket| 2
28| 90134-YB00110-0000| Bolt, Cross Hexagon Pan Head, M5 x 12, Black Zinc| 2
29| 19352HYBW0110-Q2A0| Engine Fan, Inverter| 1
30| 90124-Y9T0310-00A0| Tapping Screw, PT4×13| 1
31| 90748-0812-00A0| Clamp, Ø8 ~ Ø12| 2
32| 77100-Z3R0310-0000| Regulator, Auxiliary| 1
33| 90729-YJR0110-0000| Hose, Ø9.5 x Ø16.8 x 300| 1
34| 54912HYBW0111-Q201| Rotating Arm 2, Left| 1
35| 90748-1016-00A0| Clamp, Ø10 ~ Ø16| 2
36| 90001-0612-01| Hexagon Flange Bolt, M6 x 12, White Zinc| 23
37| 80092HYJR0410| Cover Board, Left| 1
38| 16601-Y2V0210-0001| Vibration Mount 2, Fuel Tank| 2
39| 80091HYBW0110-Q201| Shell, Left| 1
40| 17199-YB00110-0000| Clip Nut, M5, White Zinc| 16
41| 90326-Y2V0110-0000| Square Nut, M6, White Zinc| 8
42| 90208-YB00110-0000| Hexagonal Step Bolt, M6 x 20, Black Zinc| 8
43| 80095HYBW0110-Q201| Shell, Right| 1
44| 80096HYJR0410| Cover Board, Right| 1
45| 16021-YJR0210-0000| Inlet Connection| 1
46| 90722-YJR0110-0000| Plug, Inlet Connection| 1
47| 90255-0512-53| Screw & Washer Assembly, M5 x 12, Black Zinc| 2
48| 37073-Y2V0110-0000| Clip, Spring| 2
49| 24329-Y9T0120-Q201| Block 1| 1
50| 51197HYH30110-L401| Side Access Panel, Service| 1
51| 80105-YB00110-Q201| Knob, Side Access Panel, Service| 1
52| 90408-Y020310-0000| Flat Washer, Ø25 x Ø6.2 x 2, White Zinc| 4
53| 90001-0625-01| Hexagon Flange Bolt, M6 x 25, White Zinc| 7
54| ELYL64-JJZJ-E000| Frame Assembly – See Figure E| 1
55| 54912HYBW0211-Q201| Rotating Arm 1, Left| 1
56| 51124-YJR0110-0000| Mounting Bracket| 1
57| 30060-YH30110-0000| Rectifier| 1
#| Part Number| Description| Qty.
---|---|---|---
58| 90001-0616-03| Hexagon Flange Bolt, M6 x 16, Black Zinc| 1
59| 54913-YBW0110-0P00| Rotating Bar| 1
60| 30043-YH30110-0000| Inverter, 3.3/3.5KW, 120V/60Hz| 1
61| 90683-Y2P0210-0000| Bushing, Ø11 x Ø7 x 16| 3
62| 90406-0600-E1| Flat Washer, Ø6.4 x Ø18 x 1.6, White Zinc| 3
63| 30431-Y2P0110-0001| Rubber Sleeve| 3
64| 16080-YBW0110-0000| Choke Handle Subassembly| 1
65| 90129-0416-01| Tapping Screw, ST4.2×16, White Zinc| 3
66| 35643HYH30210-Q2A1| Knob, Switch Dial, Engine| 1
67| 35680HYBW0110-Q201| Control Panel Housing| 1
68| 90001-0610-01| Hexagon Flange Bolt, M6 x 10, White Zinc| 2
69| 35610-YJR0310-H200| Control Panel Assembly – See Figure G| 1
70| 90255-0512-53| Screw & Washer Assembly, M5 x 12, Black Zinc| 6
71| 30009-YH30110-0000| Grounding Wire| 1
72| 90408-0500-E1| Flat Washer, Ø5, White Zinc| 1
73| 90005-0408-00| Hexagon Screw, M4 x 8, White Zinc| 1
74| 90001-0614-01| Hexagon Flange Bolt, M6 x 14, White Zinc| 1
75| 90685-D080-0EA0| Clamp, Ø8.0 x 0.6 x 7| 2
76| 16750-Y2V0141-00A0| Fuel Valve Assembly| 1
77| 35160-YH30110-0000| Switch Assembly, Engine| 1
78| 94111-Y2V0410-00A1| Cover Board, 45×14| 1
79| 16527-Y2V0210-0000| Spring, Stopper Adjusting| 1
80| 90543-0500-00A0| Ball, Steel| 1
81| 90341-YA50110-0000| Nylon Nut, M5, Black,Zinc| 1
82| 24329-YCF0110-Q201| Block 2| 1
83| 31123HYBW0110-Q201| Access Panel, Battery| 1
84| 90208-Y9T0120-0000| Hexagonal Step Bolt, M5 x 16, 6mm| 1
85| 31115-YBW0110-0001| Battery Strap, 177 x 24.5 x 3.8| 1
86| 31110-Y030610-00A0| Battery, 12V / 1.6Ah| 1
87| 31130-YBW0210-QCA0| Battery Holder| 1
88| R210DNVI0F3-CMP304| Engine, 212cc, EPA3, Electric – See Figure B| 1
89| 90305-0800-31| Hexagon Flange Nut, M8, White Zinc| 4
90| 19306-Z1D0110-0000| Air Deflector, Crankcase| 1
91| 90001-0840-01| Hexagon Flange Bolt, M8 x 40, White Zinc| 4
92| 17003HYBW0110-H701| Air Cleaner Support| 1
93| ELYL64-DBZJ-H000| Wheel Kit – See Figrue H| 1
94| 93120-Y020310-0002| Screwdriver| 1
95| 93107-Y920210-0100| Wrench, 8 – 10| 1
96| 93130-Z010410-0100| Spark Plug Socket| 1
97| 77300HYJR0111-0000| LPG Hose with Regulator| 1
98| 90103-0416-51| Screw, M4 x 16, White Zinc| 1
99| 90001-0612-03| Hexagon Flange Bolt, M6 x 12, Black Zinc| 2

ENGINE PARTS DIAGRAM

ENGINE PARTS DIAGRAM

ENGINE PARTS PART LIST

# Part Number Description Qty.
1 90001-0620-01A0 Hexagon Flange Bolt, M6 x 20, White Zinc 4
2 12410-Z1D0110-00A0 Cylinder Head Cover Assembly, White Zinc 1
3 12004-Z1D0110-0000 Cylinder Head Cover Gasket 1
4 11332-Z1D0110-0000 Gasket, Breather Groove Cover 1
5 11320-Z1D0110-0000 Breather 1
6 90001-0612-01A0 Hexagon Flange Bolt, M6 x 12, White Zinc 12
7 12003-Z010110-00A0 Cylinder Head Bolt, M8 x 60, White Zinc 4
8 R210DNVi-QGT-C000 Cylinder Head Assembly – See Figure C 1
9 30010-Z010110-00A0 Spark Plug, F6RTC 1
10 13200-Z140210-00A9 Piston Ring Assembly 1
11 13122-Z010110-0000 Circlip, Piston Pin 2
12 13111-Z950110-00A9 Piston 1
13 13010-Z950110-00A0 Connecting Rod 1
14 90804-Y5Z0210-0001 Stop Block 1
15 17004-Z1D0110-0000 Breather Tube 1
16 90502-1114-00A0 Pin, Ø11 x 14 2
17 14071-Z950110-0000 Valve Lifter 2
18 14081-Z040110-00A0 Valve Tappet 2
19 13121-Z010110-0000 Piston Pin, Ø18 x Ø54 1
20 90547-6305-00A1 Bearing 6305 1
21 13300-Z1D0110-0000 Crankshaft Assembly 1
22 90547-0205-00A0 Bearing 6205 1
23 11001-Z010120-0000 Crankcase Gasket 1
24 90502-0812-00A0 Pin, Ø8 x 12 4
25 15010-Z010210-Q200 Oil Dipstick Assembly 1
26 11411-Z1D0110-00A0 Crankcase Cover 1
27 90001-0832-01A0 Hexagon Flange Bolt, M8 x 32, White Zinc 6
28 30500-Z980110-0000 Starting Relay 1
29 31112HYH30110-0000 DC Wire Harness, Battery 1
30 31114HYH30110-0000 DC Wire Harness, EngineHarnais de fil CC,

moteur

| 1
31| 90305-0500-31A0| Hexagon Flange Nut, M6, White Zinc| 2
32| 54066-YE50110-0900| Wiring Clamp, White Zinc| 1
33| 30002-Z1D0110-0000| Wiring Clamp, Magneto| 1
34| 90001-0520-01A0| Hexagon Flange Bolt, M5 x 20, White Zinc| 2
35| 90001-0628-01A0| Hexagon Flange Bolt, M6 x 28, White Zinc| 4
36| 11310-Z1D0110-00A9| Crankcase Assembly| 1
37| 90408-Z010510-00A0| Flat Washer, Ø10 x Ø15.8 x 1.5| 1
38| 90689-Z430211-0000| Joint, Oil Drain Hose, White Zinc| 1
39| 11011HZ1D0210-L400| Oil Drain Hose Assembly| 1
40| 30130-Z1D0310-0000| Trigger| 1
41| 90001-0516-01A0| Hexagon Flange Bolt, M5 x 16, White Zinc| 2
42| 30120-YH30110-0000| Stator Component, Ø152 x 38| 1
43| 90408-0600-E1A0| Washer, Ø6, White Zinc| 3
44| 90102-0660-06A0| Hexagon Socket Cap Screw, M6 x 60| 3
45| 30110-YH30110-0000| Rotor Component, Ø152 x 38| 1
46| 19352-Z1D0110-00A0| Cooling Fan, Engine| 1
47| 13501-Z010110-00A0| Flywheel Nut, M14 x 1.5, White Zinc| 1
48| 90682-Z010110-0000| Oil Seal, Ø25 x Ø41.25 x 6| 2
49| 19309-Z1D0110-0000| Right Shield, Crankcase| 1
50| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, White Zinc| 5
51| 28020-Z150120-0000| Starter Pulley Base| 1
52| 28002-Z1D0110-0000| Starter Pulley| 1
53| 28110-Z1D0110-H600| Shroud, Engine| 1
54| 28200-Z1D0410-H600| Recoil Starter Assembly| 1
55| 90251-0608-03| Bolts & Washer Assembly, M6 x 8| 3
56| 28004-YHX0110-Q200| Guide Plate, Starter Rope| 1
57| 28210-YEB0110-L400| Handle, Starter Rope| 1
58| 90684-Z030120-0000| Clip, 100 mm| 2
59| R210DNVi-HYQ-D| Carburetor Assembly-See Figure D| 1
60| 90748-0812-00A0| Clamp, Ø8 ~ Ø12| 2
61| 90729-YEY0310-0000| Hose, Ø6.3 x Ø13 x 260| 1
62| 90729-YEY0410-0000| Hose, Ø6.3 x Ø13 x 210| 1
63| 17400-Z1D0112-00A0| Air Cleaner, Auxiliary| 1
64| 90305-0600-31A0| Hexagon Flange Nut, M6, White Zinc| 2
65| 12081-Z1D0110-0000| Clamp, Inlet Pipe| 2
66| 12510-Z1D0110-0001| Inlet Pipe| 1
67| 90001-0625-01A0| Hexagon Flange Bolt, M6 x 25, White Zinc| 2
68| 17151-Z1D0110-0000| Element, Air Cleaner| 1
69| 17100-Z1D0112-0001| Air Cleaner Assembly| 1
70| 37060-Z1D0112-0000| Engine oil Sensor, W/O Nut| 1
71| 90305-Z010210-01A0| Hexagon Flange Nut, M10, White Zinc| 1
72| 16675-Z1D0112-0000| Upper Shroud, Engine| 1
73| 30400-Z1D0311-0000| Ignition Coil| 1
74| 14200-Z1D0110-00A9| Camshaft Assembly| 1
75| 30300-Z1D0210-0000| Starting Motor Assembly| 1
76| 90001-0514-0101| Hexagon Flange Bolt, M5 x 14, White Zinc| 2

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART DIAGRAM

CYLINDER HEAD PART LIST

# Part Number Description Qty.
1 14310-Z950110-0000 Rocker Arm 2
2 90001-0612-01A0 Hexagon Flange Bolt, M6 x 12, White Zinc 1
3 12109-Z810110-0000 Valve Lock Clamp 4
4 12103-Z010110-00A0 Valve Spring 2
5 90203-Z010110-0000 Stud, M8 x 34, Black Zinc 2
6 12140-Z950310-00A0 Cylinder Head Subassembly 1
7 12121-Z950110-0000 Exhaust Valve 1
8 14318-Z950110-0000 Rocker Shaft 2
9 12419-Z950310-00A0 Pin Plate, Cylinder Head Cover 1
10 12112-Z810210-00A0 Retainer, Valve Spring 2
11 12101-Z810210-0000 Seal, Inlet Valve 1
12 90207-Z330210-0000 Stud, M6 x 105, Black Zinc 2
13 12111-Z950110-0000 Inlet Valve 1
14 12131-Z950210-0000 Cylinder Head Gasket 1

CARBURETOR PART DIAGRAM

CARBURETOR PART LIST

# Part Number Description Qty.
1 16002-Z950110-0000 Carburetor Insulator Gasket 1
2 16003-Z1D0110-0000 Carburetor Insulator Plate 1
3 16001-Z010110-0000 Carburetor Gasket 1
4 16100-Z3R0310-00A0 Carburetor Assembly 1
5 16652-Z800110-00A0 Fuel Filter 1
6 90685-Z080210-0000 Clamp, Ø9 x Ø0.8 x 8, Army Green Zinc 1
7 90686-YBW0310-00M0 Fuel Hose, Ø4.5 x Ø8.5 x 260 1
8 17001-Z1D0110-0000 Air Cleaner Gasket 1
9 30431-YBW0210-0000 Rubber Sleeve 1
10 16112-Z010110-0000 Seal Ring, Float 1

11

| 16161-Z152410-00A0| Main Jet (83#)| 1
16161-Z152210-00A1| Main Jet (81#), Altitude 3000-6000 Feet| /
16161-Z152010-00A4| Main Jet (79#), Altitude 6000-8000 Feet| /
12| 90681-Z3R0110-0000| Seal Ring| 1

FRAME ASSEMBLY PART DIAGRAM

FRAME ASSEMBLY PART DIAGRAM

FRAME ASSEMBLY PART LIST

# Part Number Description Qty.
1 90341-Y2D0210-0000 Nylon Nut, M6, White Zinc 2
2 90408-Y840210-0000 Flat Washer, Ø18 x 6.5 x 1.5, White Zinc 2
3 54122-YBW0110-H700 Left Seat 2, Handle Tube Connecting 1
4 90412-YBW0110-Q200 Flat Washer, Ø12.2 x 27 x 2 2
5 90412-YBW0210-0100 Flat Washer, Ø13 x 25 x 1, White Zinc 6
6 94101-YBW0110-01A0 Position Block, Ø12.2 x 25 x 1, White Zinc 2
7 90419-YBW0110-0300 Washer, Butterfly, Ø12.2 x 25 x 1x 2, Black Zinc

4
8| 54113-YBW0120-00A0| Left Seat 1, Handle Tube Connecting| 1
9| 26231-YBW0110-00A0| Shaft, Fixed Axis, Black Zinc| 2
10| 90001-0610-03| Hexagon Flange Bolt, M6 x 10, Black Zinc| 4
11| 90001-0616-01| Hexagon Flange Bolt, M6 x 16, White Zinc| 4
12| 54113-YBW0220-00A0| Right Seat 1, Handle Tube Connecting| 1
13| 54122-YBW0210-H700| Right Seat 2, Handle Tube Connecting| 1
14| 51100-YJR0110-H7A0| Frame Assembly| 1

FUEL TANK PART DIAGRAM

FUEL TANK PART DIAGRAM

FUEL TANK PART LIST

# Part Number Description Qty.
1 16730-YH30110-Q2A0 Fuel Tank Cap 1
2 16641-YBW0110-0001 Rubber Sleeve, Filling Fuel Hole 1
3 37200-Y5V0110-00A1 Fuel Gauge 1
4 16652-Y9T0110-00A1 Fuel Filter 1
5 16601-Y020120-0001 Vibration Mount 1, Fuel Tank 4
6 90683-Y020110-0000 Bushing, White Zinc 4
7 16620-YBW0110-H7A1 Fuel Tank, 8.5L 1
8 16680-Y2P0110-00A1 Fitting, Fuel Tank 1
9 90685-D095-0EA0 Clamp, Ø9.5 x 0.8 x 8 1
10 90686-YBW0210-00M1 Fuel Tube, Carburetor, Ø4.5 x Ø8.5 x 130 1
11 30431-Y020110-0001 Rubber Sleeve, Fuel Tube 1
12 16804-YG80110-0001 Tube, Air Cleaner, Ø4.5 x Ø8.5 x 357.5 1
13 30431-YBW0210-0001 Rubber Sleeve, Fuel Tube, Ø10 x Ø11 x 180 1
14 90685-D105-0EA0 Clamp, Ø10.5 x 0.8 x 8 1

OUTLET PANEL PART DIAGRAM

OUTLET PANEL PART DIAGRAM

OUTLET PANEL PART LIST

# Part Number Description Qty.
1 35650-YJR0110-H200 Control Panel 1
2 35654-YGK0110-0000 Circuit Breaker Cover, Push Button 3
3 31234-YBE0210-0000 20Amp Circuit Breaker, Push Button, 125/250V 1
4 31234-YGK0110-0000 30Amp Circuit Breaker, Push Button, 125/250V 1
5 35654-YGK0310-0000 Receptacle Cover, TT-30R 1
6 35614-Y2D0110-0000 TT-30R Receptacle, 30A, 125V 1
7 35614-YH30210-0000 Parallel Outlet Socket, Black 1
8 35614-YH30110-0000 Parallel Outlet Socket, Red 1
9 35632-YHV0110-0000 Multifunctional Display 1
10 31234-YBE0110-0000 8Amp Circuit Breaker, Push Button, 125/250V 1
11 35619-Y110110-0000 Automotive Receptacle, 12V DC 1
12 35654-YBE0110-0000 Receptacle Cover, 5-20R 1
13 35614-Y730110-0000 5-20R Receptacle, 20A, 125V 1
14 35629-Y090110-0000 Grounding Terminal 1
15 90305-0400-71A0 Hexagon Flange Nut, M4, White Zinc 6
16 35660HYJR0310-0000 Wire Harness, Control Panel 1
17 90721-YH30110-0000 Fuse 15A 1

WHEEL KIT PART DIAGRAM

WHEEL KIT PART DIAGRAM

# Part Number Description Qty.
1 51188HYBW0110-QCA0 Left Support, Engine 1
2 51189HYBW0110-QCA0 Right Support, Engine 1
3 50035-YBW0110-0001 Bracket, Cushion Rubber 1
4 51011HY2P0210-0000 Vibration Mount, Right, Frame 2
5 90305-0800-31 Hexagon Flange Nut, M8, White Zinc 6
6 51009HY2P0110-0000 Vibration Mount, Left, Frame 2
7 90326-Y2V0110-0000 Square Nut, M6, White Zinc 6
8 44110HYH30110-L401 5in. Wheel, Yellow 2
9 42002-YH30110-0300 Roll Pin, M8×15, Black Zinc 2
10 17199-YB00110-0000 Clip Nut, M5, White Zinc 4
11 51143HYBW0110-Q201 Plate, Bottom 1
12 51014HYBW0110-0001 Foot, Rubber 4
13 90001-0616-01A0 Hexagon Flange Bolt, M6 x 16, White Zinc 4
14 51103-YBW0110-H701 Reinforcing Plate, Black Zinc 1
15 90001-0612-01 Hexagon Flange Bolt, M6 x 12, White Zinc 2
16 90722-Y2P0110-0001 Plug, End 1

WIRING DIAGRAM

WIRING DIAGRAM

Contact Us

Web visit: shop.championpowerequipment.com
call: 1-877-338-0999.

References

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