CHAMPION 200994 4650 Dual Fuel Inverter Generator Instruction Manual

: June 7, 2024
: Champion

CHAMPION 200994 4650 Dual Fuel Inverter Generator

INVERTER GENERATOR PARTS DIAGRAM

INVERTER GENERATOR PARTS LIST

#	Part Number	Description	Qty
1	90208-YB00410-0000	Hexagonal Step Bolt, M5 x 16, Black Zinc	20
2	18002HYBW0110-Q201	Louver, Muffler	1
3	18018-Y2P0120-0001	Insulator Glue Cushion, Muffler	1
4	90208-YB00210-0000	Hexagonal Step Bolt, M5 x 12, Black Zinc	10
5	18130HYBW0110-Q201	Muffler Guard	1
6	90001-0830-03	Hexagon Flange Bolt, M8 x 30, Black Zinc	4
7	80153HYBW0210-H801	Handle 2, Ø28 x 332	1
8	90722-YBW0110-0001	Plug 1, End	6
9	37205-Y2V0310-00A1	Fuel Level View, Fuel Gauge	1
10	94230HYBW0110-Q201	Cover, Upper	1
11	80153HYBW0110-H801	Handle 1, Ø28 x 273	1
12	18012-Z800310-0000	Bolt, M5 x 10, Spark Arrestor	2
13	18213-Z800310-0000	Cover Plate, Spark Arrestor	1
14	18218-Z800210-0000	Muffling Block	1
15	18250-Z800210-0000	Spark Arrestor	1
16	90303-0800-31A0	Flange Nut, M8, Blue White Zinc	2
17	18100-YBW0111-00A0	Muffler Assembly	1
18	90007-0612-A1A0	Hexagon Flange Bolt, M6 x 12, Blue White Zinc	2
19	18030HYBW0110-H300	Muffler Bracket	1
20	18020-YBW0110-0000	Plate, Muffler Insulator	1
21	90001-0820-01A0	Hexagon Flange Bolt, M8 x 20, Blue White Zinc	1
22	90007-0635-A1A0	Hexagon Flange Bolt, M6 x 35, Blue White Zinc	1
23	18299HYBW0121-0000	Bracket, Muffler Guard	1
24	90001-0816-01A0	Hexagon Flange Bolt, M8 x 16, Blue White Zinc	5
25	28110HYBW0111-Q200	Shroud	1
26	200994 – YXZJ – F	Fuel Tank Assembly – See Figure F	1
27	18001-Z950110-00A0	Exhaust Outlet Gasket	2
28	90134-YB00110-0000	Bolt, Cross Hexagon Pan Head, M5 x 12, Black Zinc	2
29	19352HYBW0110-Q2A0	Engine Fan	1
30	90124-Y9T0310-00A0	Tapping Screw, PT4×13	1
31	90748-0812-00A0	Clamp, Ø8 x 12	2
32	77100-Z3R0310-0000	Regulator, Auxiliary	1
33	90729-YJR0110-0000	Pipe, Ø9.5 x Ø16.8 x 300	1
34	54912HYBW0110-Q201	Left, Rotating Arm	1
35	90001-0616-03	Hexagon Flange Bolt, M6 x 16, Black Zinc	2
36	90685-Z030220-0000	Clamp, Ø7.5 x 0.6 x 8	2
37	30431-YBW0210-0001	Rubber Sleeve, Ø10 x Ø11 x 180	1
38	90001-0612-01A0	Hexagon Flange Bolt, M6 x 12, Blue White Zinc	26
39	90683-Z870310-00A0	Bushing, Ø6.5 x 12 x 5	1
40	30431-Y020110-0001	Rubber Sleeve, Fuel Pipe	1
41	90001-0620-01A0	Hexagon Flange Bolt, M6 x 20, Blue White Zinc	1
42	16806-YBW0110-QCA0	Mounting Plate, Carbon Canister	1
43	16801-YDR0110-00A0	Carbon Canister, Ø71 x 150, 240cc	1
44	30431-YBW0110-0001	Rubber Sleeve, Carbon Canister	1
45	16805-YDR0110-0001	Connection Pipe, Ø7.5 x Ø11 x 255, Air Cleaner	1
46	90685-Z030410-0000	Clamp, Ø10.7 x 8 x 0.8	2
47	16804-YBW0210-0001	Connection Pipe, Ø4.5 x Ø8.5 x 335	1
48	16804-YBW0110-0001	Connection Pipe, Ø4.5 x Ø8.5 x 265	1
49	80092HYJR0210-L400	Cover Board, Left	1
50	16601-Y2V0210-0001	Vibration Mount 2, Fuel Tank	4
51	80091HYBW0110-Q201	Shell, Left	1
52	17199-YB00110-00A0	Clip Nut, M5, White Zinc	16
53	90326-Y2V0110-00A0	Square Nut, M6, White Zinc	8
54	90208-YB00110-0000	Hexagonal Step Bolt, M6 x 20, Black Zinc	8
55	80095HYBW0110-Q201	Shell, Right	1
56	80096HYJR0210-L400	Cover Board, Right	1
57	16021-YJR0210-0000	Inlet Connection	1
58	90722-YJR0110-0000	Plug, Gas	1
59	90255-0512-53	Cross Recess Pan Head Screw & Washer Assembly, Black Zinc

8
60| 37073-Y2V0110-00A0| Clip, Spring| 1
61| 24329-Y9T0120-Q201| Block 1| 1
62| 51197HYH30110-L401| Side Access Panel, Service| 1
63| 80105-YB00110-Q201| Knob, Side Access Panel, Service| 1
64| 90408-Y020310-00A0| Flat Washer, Ø25 x Ø6.2 x 2, White Zinc| 4
65| 90001-0625-01A0| Hexagon Flange Bolt, M6 x 25, White Zinc| 7
66| 200994 – JJZJ – E| Frame – See Figure E| 1
67| 54912HYBW0210-Q201| Right, Rotating Arm| 1
68| 51124-YJR0110-0000| Mounting Bracket| 1
69| 30060-YH30110-0000| AVR| 1
70| 90001-0612-03| Hexagon Flange Bolt, M6 x 12, Black Zinc| 1
71| 54913-YBW0110-0P00| Rotating Bar| 1
72| 30043-YH30110-0000| Inverter| 1
73| 90683-Y2P0210-00A0| Bushing, Ø11 x Ø7 x 16| 3
74| 90406-0600-E1A0| Flat Washer, Ø6.4 x Ø18 x 1.6, White Zinc| 3
75| 30431-Y2P0110-0001| Rubber Sleeve| 3
76| 16080-YBW0110-0000| Choke Handle Subassembly| 1
77| 90129-0416-01A0| Cross Recess Countersunk Head Tapping Screw, -ST4.2×16, White Zinc| 3
78| 35643HYH30210-Q2A1| Knob, Switch Dial, Engine| 1
79| 35680HYBW0110-Q201| Seat, Panel| 1
80| 90001-0610-01A0| Hexagon Flange Bolt, M6 x 10, White Zinc| 2
81| 35610-YJR0110-H200| Panel Assembly – See Figure G| 1
82| 30009-YH30110-0000| Grounding Wire| 1
83| 90408-0500-E1A0| Flat Washer, Ø5, Blue White Zinc| 1
84| 90005-0408-00| Hexagon Screw, M4 x 8, White Zinc| 1
85| 90001-0614-01A0| Hexagon Flange Bolt, M6 x 14, Blue White Zinc| 1
86| 90685-Z030610-0400| Clamp, Ø8 x 7 x 0.6, Army Green Zinc| 2
87| 16750-Y2V0141-00A0| Fuel Valve Assembly| 1
88| 35160-YH30110-0000| Switch Assembly, Engine| 1
89| 94111-Y2V0410-00A1| Cover Board, 45×14| 1
90| 16527-Y2V0210-0000| Spring, Stopper Adjusting| 1
91| 90543-0500-00A0| Ball, Steel| 1
92| 90341-YA50110-0000| Nylon Nut, M5, Black,Zinc| 1
93| 24329-YCF0110-Q201| Block 2| 1
94| 31123HYBW0110-Q201| Cover, Battery| 1
95| 90208-Y9T0120-0000| Hexagonal Step Bolt, M5 x 16, 6mm| 1
96| 90103-0416-51A0| Cross Recess Pan Head Tapping Screw, M4 x 16, White Zinc| 1
97| 31115-YBW0110-0001| Band, Battery, 177×24.5×3.8| 1
98| 31110-Y030610-00A0| Battery| 1
99| 31130-YBW0210-QCA0| Battery Holder| 1
100| R30AIEPNPFB-CMP309| Engine Assembly – See Figure B| 1
101| 90305-0800-31A0| Hexagon Flange Nut, M8, White Zinc| 4
102| 19306-Z1D0110-0000| Crankcase Air Deflector| 1
103| 90001-0840-01A0| Hexagon Flange Bolt, M8 x 40, White Zinc| 4
104| 17003HYBW0110-H701| Air Cleaner Support| 1
105| 200994 – Figure – H| Wheel kit – See Figure H| 1
106| 93120-Y020310-0002| Screwdriver| 1
107| 93107-Y920210-0100| Wrench, 8 x 10| 1
108| 93130-Z010410-0100| Spark Plug Socket| 1
109| 35613-YBE0110-0000| 12VDC USB Adapter| 1
110| 77300HYJR0111-0000| LPG Hose with Regulator| 1
111| 90748-1016-00A0| Clamp, Ø10 x 16| 2

ENGINE PARTS DIAGRAM

ENGINE PARTS LIST

#	Part Number	Description	Qty
1	90001-0620-01A0	Hexagon Flange Bolt, M6 x 20, Blue White Zinc	4
2	12410-Z1D0110-00A0	Cylinder Head Cover Subassembly, Blue White

Zinc

| 1
3| 12004-Z1D0110-0000| Cylinder Head Cover Gasket| 1
4| 11332-Z1D0110-0000| Gasket, Breather Groove Cover| 1
5| 11320-Z1D0110-0000| Assembly, Breather| 1
6| 90001-0612-01A0| Hexagon Flange Bolt, M6 x 12, Blue White Zinc| 12
7| 12003-Z010110-00A0| Cylinder Head Bolt, M8 x 60, Black Zinc| 4
8| 200994-QGT-C| Cylinder Head – See Figure C| 1
9| 30010-Z010110-00A0| Spark Plug, F6RTC| 1
10| 13200-Z140210-00A9| Piston Ring Assembly| 1
11| 13122-Z010110-0000| Piston Pin Clip| 2
12| 13111-Z950110-00A9| Piston| 1
13| 13010-Z950110-00A0| Connecting Rod| 1
14| 90804-Y5Z0210-0001| Stop Block| 1
15| 17004-Z1D0110-0000| Tube, Breather| 1
16| 90502-1114-00A0| Pin, 11 x 14| 2
17| 14071-Z950110-0000| Valve Lifter| 2
18| 14081-Z040110-00A0| Valve Tappet| 2
19| 13121-Z010110-0000| Piston Pin, Ø18 x Ø54| 1
20| 90547-6305-00A1| Bearing| 1
21| 13300-Z1D0110-0000| Crankshaft Assembly| 1
22| 90547-0205-00A0| Bearing| 1
23| 11001-Z010120-0000| Crankcase Gasket| 1
24| 90502-0812-00A0| Pin, 8 x 12| 4
25| 15010-Z010130-Q200| Oil Dipstick Subassembly| 1
26| 11411-Z1D0110-00A0| Crankcase Cover| 1
27| 90001-0832-01A0| Hexagon Flange Bolt, M8 x 32, Blue White Zinc| 6
28| 30300-Z1D0210-0000| Starting Motor Assembly| 1
29| 31112HYH30110-0000| Positive Wire| 1
30| 31114HYH30110-0000| Negative Wire| 1
31| 90305-0500-31A0| Hexagon Flange Nut, M6,Blue White Zinc| 2
32| 54066-YE50110-0900| Wiring Clamp, White Zinc| 1
33| 30002-Z1D0110-0000| Magneto Wiring Clamp| 1
34| 90001-0520-01A0| Hexagon Flange Bolt, M5 x 20, Blue White Zinc| 2
35| 90001-0628-01A0| Hexagon Flange Bolt, M6 x 28, Blue White Zinc| 4
36| 11310-Z1D0110-00A9| Crankcase Subassembly| 1
37| 90408-Z010510-00A0| Flat Washer, Ø10 x Ø15.8 x 1.5| 1
38| 90689-Z430211-0000| Joint, Fuel Pipe, White Zinc| 1
39| 11011HZ1D0210-L400| Oil Drain Hose| 1
40| 30130-Z1D0310-0000| Trigger| 1
41| 90001-0516-01A0| Hexagon Flange Bolt, M5 x 16, Blue White Zinc| 2
42| 30120-YH30110-0000| Stator Component, Ø152 x 38| 1
43| 90408-0600-E1A0| Washer, Ø6, Blue White Zinc| 3
44| 90102-0660-06A0| Hexagon Socket Cap Screw, M6 x 60| 3
45| 30110-YH30110-0000| Rotor Component| 1
46| 19352-Z1D0110-00A0| Engine Fan| 1
47| 13501-Z010110-00A0| Flywheel Nut, M14 x 1.5, Blue White Zinc| 1
48| 90682-Z010110-0000| Oil Seal, Ø25 x Ø41.25 x 6| 2
49| 19309-Z1D0110-0000| Right Shield, Crankcase| 1
50| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, Black Zinc| 5
51| 28020-Z150120-0000| Starter Pulley Base| 1
52| 28002-Z1D0110-0000| Starter Pulley| 1
53| 28110-Z1D0110-H600| Shroud| 1
54| 28200-Z1D0410-H600| Recoil Starter Assembly| 1
55| 90251-0608-03| Bolts & Washer Assembly| 3
56| 28004-YHX0110-Q200| Guide Plate, Starter Rope| 1
57| 28210-YEB0110-L400| Handle, Starter Rope| 1
58| 90684-Z030120-0000| Clip, 10.6 ×100| 2
59| 200994-HYQ-D| Carburetor – See Figure D| 1
60| 90748-0812-00A0| Clamp, Ø8 x 12| 2
61| 90729-YEY0310-0000| Pipe, Ø6.3 x Ø13 x 260| 1
62| 90729-YEY0410-0000| Pipe, Ø6.3 x Ø13 x 210| 1
63| 17400-Z1D0112-00A0| Air Cleaner, Auxiliary| 1
64| 90305-0600-31A0| Hexagon Flange Nut, M6, Blue White Zinc| 2
65| 12081-Z1D0110-0000| Clamp, Ø53.5 x 9| 2
66| 12510-Z1D0110-0001| Intake Pipe| 1
67| 90001-0625-01A0| Hexagon Flange Bolt, M6 x 25, Blue White Zinc| 2
68| 17151-Z1D0110-0000| Element, Air Cleaner| 1
69| 17100-Z1D0112-0001| Air Cleaner| 1
70| 37060-Z1D0112-0000| Engine oil Sensor, W/O Nut| 1
71| 90305-Z010210-01A0| Hexagon Flange Nut, M6, Blue White Zinc| 1
72| 16675-Z1D0112-0000| Shield| 1
73| 30400-Z1D0311-0000| Ignition Coil| 1
74| 14200-Z1D0110-00A9| Camshaft Assembly| 1

CYLINDER HEAD DIAGRAM

CYLINDER HEAD LIST

#	Part Number	Description	Qty
1	14310-Z950110-0000	Valve Rocker Subassembly	2
2	90001-0612-01A0	Hexagon Flange Bolt, M6 x 12, Blue White Zinc	1
3	12109-Z810110-0000	Valve Lock Clamp	4
4	12103-Z010110-00A0	Valve Spring, Ø20 x 1.8 x 30.5	2
5	90203-Z010110-0000	Stud, M8 x 34, Black Zinc	2
6	12140-Z950310-00A0	Cylinder Head Subassembly	1
7	12121-Z950110-0000	Exhaust Valve	1
8	14318-Z950110-0000	Valve Rocker Shaft Subassembly	2
9	12419-Z950310-00A0	Pin Plate, Cylinder Head Cover	1
10	12112-Z810210-00A0	Valve Spring Retainer	2
11	12101-Z810210-0000	Seal Guide	1
12	90207-Z330210-0000	Stud, M6 x 105, Black Zinc	2
13	12111-Z950110-0000	Inlet Valve	1
14	12131-Z950210-0000	Cylinder Head Gasket	1

CARBURETOR DIAGRAM

CARBURETOR LIST

#	Part Number	Description	Qty
1	16002-Z950110-0000	Carburetor Insulator Gasket	1
2	16003-Z1D0110-0000	Carburetor Insulator Plate	1
3	16001-Z010110-0000	Carburetor Gasket	1
4	16100-Z3R0310-00A0	Carburetor Assembly	1
5	16652-Z800110-00A0	Fuel Filter	1
6	90685-Z080210-0000	Clamp, Ø9 x Ø0.8 x 8, Army Green Zinc	1
7	90686-YBW0310-00M0	Fuel Pipe, Ø4.5 x Ø8.5 x 260	1
8	17001-Z1D0110-0000	Air Cleaner Gasket	1
9	30431-YBW0210-0000	Rubber Sleeve, Ø10 x Ø11 x 180	1
10	16112-Z010110-0000	Seal Ring, Ø48.5 x Ø51.5, Float	1

11

| 16161-Z152410-00A0| Main Jet (83#), Standard| 1
16161-Z152210-00A0| Main Jet (81#), Altitude 3000-6000 Feet| /
16161-Z152010-00A0| Main Jet (79#), Altitude 6000-8000 Feet| /
12| 90681-Z010610-0000| Seal Ring| 1

FRAME ASSEMBLY DIAGRAM

FRAME ASSEMBLY LIST

#	Part Number	Description	Qty
1	90341-Y2D0210-00A0	Nylon Nut, M6, Blue White Zinc	2
2	90408-Y840210-00A0	Flat Washer, Ø18 x 6.5 x 1.5, White Zinc	2
3	54122-YBW0110-H700	Left Seat 2, Handle Tube Connector	1
4	90412-YBW0110-Q200	Flat Washer, Ø12.2 x 27 x 2	2
5	90412-YBW0210-01A0	Flat Washer, Ø13 x 25 x 1, White Zinc	6
6	94101-YBW0110-01A0	Position Block, Ø12.2 x 25 x 1, Blue White Zinc	2
7	90419-YBW0110-0300	Washer, Butterfly, Ø12.2 x 25 x 1x 2, Black Zinc	4
8	54113-YBW0120-00A0	Left Seat 1, Handle Tube Connector	1
9	26231-YBW0110-00A0	Shaft, Fixed Axis, Black Zinc	2
10	90001-0610-03	Hexagon Flange Bolt, M6 x 10, Black Zinc	4
11	90001-0616-01A0	Hexagon Flange Bolt, M6 x 16, Blue White Zinc	4
12	54113-YBW0220-00A0	Right Seat 1, Handle Tube Connecting	1
13	54122-YBW0210-H700	Right Seat 2, Handle Tube Connecting	1
14	51100-YJR0110-H7A0	Frame Assembly	1

FUEL TANK DIAGRAM

FUEL TANK LIST

#	Part Number	Description	Qty
1	16730-YH30110-Q2A0	Fuel Tank Cap	1
2	16641-YBW0110-0001	Rubber Sleeve, Fuel Fill Hole	1
3	37200-Y5V0110-00A1	Fuel Gauge	1
4	16652-Y9T0110-00A1	Fuel Filter	1
5	16601-Y020120-0001	Vibration Mount, Ø16 x 12.5, Fuel Tank	4
6	90683-Y020110-0000	Bushing, Blue White Zinc	4
7	16620-YBW0110-H7A1	Fuel Tank	1
8	16680-Y2P0110-00A1	Fuel Tank Fuel Outlet Subassembly	1
9	90685-Z020110-0000	Clamp, Ø9.5 x 0.8 x 8, Army Green Zinc	1
10	90686-YBW0210-00M1	Fuel Pipe, Ø4.5 x Ø8.5 x 130	1
11	30431-Y020110-0001	Rubber Sleeve, Fuel Pipe	1

OUTLET PANEL DIAGRAM

OUTLET PANEL LIST

#	Part Number	Description	Qty
1	35650-YJR0110-H200	Control Panel	1
2	35654-YGK0110-0000	Cover, Push Button	3
3	31234-YBE0210-0000	Circuit Breaker, Push Button, 20A, 125V/250V	1
4	31234-YGK0110-0000	Circuit Breaker, Push Button, 30A, 125V/250V	1
5	35654-YGK0310-0000	Receptacle Cover, TT-30R	1
6	35614-Y2D0110-0000	TT-30R Receptacle, 30A, 125V	1
7	35614-YH30210-0000	Wireless Parallel, Black	1
8	35614-YH30110-0000	“Wireless Parallel, Red”	1
9	35632-YHV0110-0000	Multifunctional Display	1
10	31234-YBE0110-0000	Circuit Breaker, Push Button, 8A, 125V/250V	1
11	35619-Y110110-0000	Automotive Receptacle, 12V DC	1
12	35654-YBE0110-0000	Receptacle Cover, 5-20R	1
13	35614-Y730110-0000	5-20R Receptacle, 20A, 125V	1
14	35629-Y090110-0000	Grounding Terminal	1

WHEEL KIT DIAGRAM

WHEEL KIT LIST

#	Part Number	Description	Qty
1	51188HYBW0110-QCA0	Left Support, Engine	1
2	51189HYBW0110-QCA0	Right Support, Engine	1
3	50035-YBW0110-0001	Bracket, Cushion Rubber	1
4	51011HY2P0210-0000	Vibration Mount, Right, Frame	2
5	90305-0800-31A0	Hexagon Flange Nut, M8, White Zinc	6
6	51009HY2P0110-0000	Vibration Mount, Left, Frame	2
7	90326-Y2V0110-00A0	Square Nut, M6, White Zinc	6
8	44110HYH30110-L401	5in. Wheel, Yellow	2
9	42002-YH30110-0300	Roll Pin, M8×15, Black Zinc	2
10	17199-YB00110-00A0	Clip Nut, M5, White Zinc	4
11	51143HYBW0110-Q201	Plate, Bottom	1
12	51014HYBW0110-0001	Foot, Rubber	4
13	90001-0616-01A0	Hexagon Flange Bolt, M6 x 16, Blue White Zinc	4
14	51103-YBW0110-H701	Reinforcing Plate, Black Zinc	1
15	90001-0612-01A0	Hexagon Flange Bolt, M6 x 12, Blue White Zinc	2
16	90722-Y2P0110-0001	Plug, End	1