Truxedo Premium Roll-Up Truck Bed Cover Pro X15 Owner’s Manual

Truxedo Premium Roll-Up Truck Bed Cover Pro X15

• Please read manual throughly before installing this kit. Failure to install cover properly will void wrarranty.
• Use picture keys below to verify componets found in shipping box and hardware bags.
• Damaged or missing parts? Call 1-877-878-9336 Mon – Fri 8 am-5 pm CT. Parts will be shipped to you factory direct. Do not return kit to place of purchase.

Components In Shipping Box

Components Inside Hardware Bag “E”, p/n 1118547

E. Main Parts Hardware Bag, Showing Components Inside This Hardware Bag.

TOOLS REQUIRED

IMPORTANT INFORMATION

• This TruXedo truck cover will fit the Jeep Gladiator with and without the Trail Rail Cargo Management System.
• Different attachment brackets will be utilized to attach the TruXedo side rails.

FRONT WEATHER SEAL INSTALLATION STEPS

The next installation steps will use the foam blocks out of hardware bag 1118547

Bulkhead weather seal, Item “D”, will also be used in the next installation steps.

WEATHER SEAL INSTALLATION FOR TRUCKS WITH AND WITHOUT TRAIL RAILS

1. It is important that all areas where the bed cover mounts are clean and free of debris prior to installing.
   

2. Install the bulkhead seal supplied in the shipping box.
   

3. Apply foam block seal to the driver and passenger side front bulkhead corners.
   
   Attention:
   The next installation steps will show how to install the front mounting brackets and hardware for trucks with the old bulkhead and new bulkhead configuration. The front brackets will work for both the Trail Rail and Non- Trail Rail Cargo Management System for Jeep Gladiator’s.
   NOTE: The front bracket installation will require identifying the bulkhead mounting hole configuration of your truck. This will determine which hardware packages to use.
   Old Hole Attachment Configuration
   New Hole Attachment Configuration
   
   FRONT BRACKETS AND HARDWARE NEEDED FOR TRAIL RAIL AND NON-TRAIL RAIL TRUCK BEDS
   

4. Bracket to front bulkhead assembly configuration for trucks built before July 2020. Use hardware bag 1118538.
   Assemble front bracket to the bulkhead as shown (driver side shown). leave all fasteners fingertight at this time.
   Assemble the passenger side bracket to the bulkhead using the same method and hardware provided in hardware bag 1118538.
   Bracket To Front Bulkhead Assembly Configuration for Trucks Built After July 2020. Use Hardware From Bag 1706541.

5. Insert the jack nut into the upper hexagonal hole. Next, insert the 1/4-20 screw through the jack nut installation tool and thread into the jack nut. Use the install wrench to hold the jack nut from turning while tightening the bolt with a wrench socket. This will pull and collapse the jack nut. Once the screw has stopped turning, remove it for installation at a latter step.
   
   Thread the buttonhead screw through the #10 oversize washer, through the bottom hole in the bracket, through the flat washer, and into the well nut.
   Note: Assemble just until contact is made, do not tighten fasteners just yet.
   Thread the 1/4″-20 screw through the flat washer, into the top hole of the bracket, and then into the jack nut. Follow the same steps to assemble the driver side bracket on the other side.
   REAR BRACKET ASSEMBLIES
   INSTALLING REAR BRACKETS TO NON-TRAIL AND TRAIL RAIL TRUCK BOXES
   – Follow steps 6 and 7 to attach rear brackets to a Non-Trail Rail truck box.
   Attention: The following steps will be followed for both driver and passenger side.

6. Install Non-Trail rail rear bracket with screw as shown below.

7. Assemble screw, washer, and bracket as shown and leave loose at this time.
   – Follow steps 8 thru 12 to attach rear bracket to a Trail Rail truck box.

8. Loosen both tie down anchors in each Trail Rail, slide them to the front of the cab and remove them from the Rail.
   

9. Tie down anchors will come out of the Trail Rail at location shown below.
   

10. Insert nut into Trail Rail system and slide nut to the rear of truck.
    

11. Assemble screw, washer, and bracket as shown and leave loose at this time.
    

12. At this time, reinstall the tie down anchors into the Trail Rail system that were taken out in Step 8.
    SIDE RAILS AND HARDWARE NEEDED FOR TRAIL RAIL AND NON-TRAIL RAIL TRUCK BEDS
    INSTALLING SIDE RAILS FOR BOTH THE TRAIL RAIL AND NON-TRAIL RAIL TRUCK BEDS

13. Locate the Mounting hole in rail at the front. Proceed by lining up that hole with the slot in the front bracket from step 5 and assemble hardware as shown.
    

14. Locate the Mounting hole in rail at the rear. Proceed by lining up the mounting hole with the slot in rear bracket from step 4 and assemble hardware as shown.
    

15. For proper side rail fit to the truck box, apply downward pressure on the rail and pull the rail towards the outside of the bed while tightening the screw. This will assure the rail is positioned correctly.
    

16. Apply downward pressure on the rail and pull towards the outside of the bed while tightening the screw to hold rail down on the bracket.
    

17. While tightening the two front fasteners securing the bracket to the bulkhead, apply downward pressure on the rail and the bracket to compress the side rail seal.

18. Apply downward pressure on the rail and the bracket, to compress the rail seal, then tighten the rear fasteners.
    INSTALLING COVER ASSEMBLY

19. Set cover assembly across cab end of side rails. Insert square head cap screws through slots in side rails. Secure with plastic washers and lock nuts. Finger tighten.

20. Tighten 3/8″ lock nut, Do not over tighten. Header must be free to slide back and forth.
    

21. Unhook and roll cover to the tailgate.
    

22. Close tailgate, then cover
    

23. NOTE: If you have a locking tailgate, truck bed cover is secured until tailgate is unlocked and opened.
    SETTING HOOK AND LOOP FASTENER:

24. Note: Small wrinkles may be present after closing cover for first time. Remove wrinkles by pulling cover material from each side. For best results have cover unlatched. Relatch rear header after adjustments have been made.
    IMPORTANT: Before driving vehicle, secure hook and loop fastener by running your hand down entire length of each rail. This will prevent wind lifting the cover and causing damage.
    OPENING THE COVER:

25. 1. Open tailgate
    2. Pull latch on driver side to unlatch cover.
    3. Roll Cover to front and secure with retainer straps.
    

26. ROLL COVER TIGHT AND SECURE BOTH RETAINER STRAPS. DO NOT STOW COVER AGAINST CAB WINDOW.
    Before driving with cover open, BOTH STRAPS MUST BE SECURED TO RETAINING LOOPS. Failure to do so could cause accidental release of the cover, resulting in personal injury or property damage.
    COVER TENSION ADJUSTMENT

27. EVER-TITE AUTOMATIC TENSION CONTROL

    • Spring plunger compensates for material expansion & contraction caused by temperature changes.
    • Check cover tension after installation, seasonally, and after extreme temperature changes.
    • For best performance, adjust tension regularly to protect your cover against wind wear.
      Set tension during WARMEST PART OF THE DAY. With cover closed, release hook and loop fastener from both side rails near cab. Check compression of both spring plungers against the front header per diagram. Roll cover open and make adjustments. Close cover and re-check adjustment. Repeat until satisfactory tension has been achieved.
      
      

WITHOUT TRAIL RAIL SYSTEM

Replacement Parts For Kit Without The Trail Rail Cargo Management System

1. * Replacement Cover
2. * Black Front Header
3. * Header Seal Front
4. 1118445 Front Header End Plugs (Set of Two)
5. 1703455 Square Head Bolt 3/8”-16 X 1.25”
6. 1115745 Plastic washer
7. * Retainer Strap
8. 1115354 Header Retainer Clip
9. * Extruded Retainer Loop
10. * Header Seal Rear
11. 1705052 End Plug, 1” OD
12. * Aluminum Cross Tubes
13. 1704187 Header Stop
14. 1706275 Driver/ Passenger Rear Bracket
15. 1705787 Header Insert Retainer Clip
16. * Hook and Loop Fasteners
17. 1706273 Driver Front Bracket
18. 1706274 Passenger Front Bracket
19. * Passenger’s Side Rail
20. * Driver’s Side Rail
21. 1705727 Flat Spring, 5/8” x 3 7/8”
22. 1116224 Latch Assembled
23. 1702926 Cap Screw, 5/16” x 7/8”
24. 1705927 Left Hand Side Rail Endplug
25. 1705629 Square Head Screw (#1 Drive)
26. 1118192 Rear Header End Plugs (Set of Two)
27. * Black Rear Header
28. 1701580 Nylon Lock Nut 3/8”
29. 1115356 Tension Control Bracket
30. 1703332 Pin, Hitch_1/16” Dia.x 1-5/16” long.
31. 1706277 Cap Screw Button Head M8
32. 1706279 Well Nut 10-32
33. 1706347 Flat Washer
34. 1706278 Cap Screw Button Head 10-32 X 1
35. 1705596 Button Head Screw 1/4-20
36. 1700427 Flat Washer 1/4”
37. 1701543 Nylon Lock Nut 1/4-20
38. 1705954 Cap Screw Hex Head 5/16-18 X 7/8”
39. 1700428 Flat Washer 5/16”
40. 1705880 5/16” Rail System Nut
41. 1705928 Right Hand Side Rail Endplug
42. 1706339 Driver Rear Bracket Without Trail Rail
43. 1706340 Passenger Rear Bracket Without Trail Rail
44. 1706342 Flanged Button Head M6
45. 1706541 Hardware bag_Cab Mounting Bracket

WITH TRAIL RAIL SYSTEM

Replacement Parts For Kit With The Trail Rail Cargo Management System

1. * Replacement Cover
2. * Black Front Header
3. * Header Seal Front
4. 1118445 Front Header End Plugs (Set of Two)
5. 1703455 Square Head Bolt 3/8”-16 X 1.25”
6. 1115745 Plastic washer
7. * Retainer Strap
8. 1115354 Header Retainer Clip
9. * Extruded Retainer Loop
10. * Header Seal Rear
11. 1705052 End Plug, 1” OD
12. * Aluminum Cross Tubes
13. 1704187 Header Stop
14. 1706275 Driver/ Passenger Rear Bracket
15. 1705787 Header Insert Retainer Clip
16. * Hook and Loop Fasteners
17. 1706273 Driver Front Bracket
18. 1706274 Passenger Front Bracket
19. * Passenger’s Side Rail
20. * Driver’s Side Rail
21. 1705727 Flat Spring, 5/8” x 3 7/8”
22. 1116224 Latch Assembled
23. 1702926 Cap Screw, 5/16” x 7/8”
24. 1705927 Left Hand Side Rail Endplug
25. 1705629 Square Head Screw (#1 Drive)
26. 1118192 Rear Header End Plugs (Set of Two)
27. * Black Rear Header
28. 1701580 Nylon Lock Nut 3/8”
29. 1115356 Tension Control Bracket
30. 1703332 Pin, Hitch_1/16” Dia.x 1-5/16” long.
31. 1706277 Cap Screw Button Head M8
32. 1706279 Well Nut 10-32
33. 1706347 Flat Washer
34. 1706278 Cap Screw Button Head 10-32 X 1
35. 1705596 Button Head Screw 1/4-20
36. 1700427 Flat Washer 1/4”
37. 1701543 Nylon Lock Nut 1/4-20
38. 1705954 Cap Screw Hex Head 5/16-18 X 7/8”
39. 1700428 Flat Washer 5/16”
40. 1705880 5/16” Rail System Nut
41. 1705928 Right Hand Side Rail Endplug
42. 1706541 Hardware Bag_Cab Mounting Bracket

OWNER/USER RESPONSIBILITIES:
It is the responsibility of the owner/user to read this manual and comply with the operating procedures. The owner/user is also responsible for inspecting the TruXedo cover and for having parts repaired or replaced when worn or damaged. Failure to follow safety instructions and warning labels could result in failure of your cover system and/or personal injury.

SAFETY INSTRUCTIONS:

1. Do not place objects on or against cover or framework.
2. Do not tie cargo to truck bed cover framework.
3. Never allow children or pets to occupy pickup box while cover is closed.
4. Cover is not airtight. Special care is required to keep cargo clean and dry.
5. Fabric cover won’t prevent theft of contents inside truck box.
6. Cover must be rolled fully open and secured with retainer straps when towing vehicle backwards.
7. DO NOT stow rolled cover against cab window.
8. DO NOT ATTEMPT TO DRIVE WITH THE COVER IN THE PARTIALLY OPEN POSITION!
9. A FULLY ROLLED OPEN COVER MUST ALWAYS BE SECURED WITH RETAINER STRAPS.
10. DO NOT operate vehicle with objects on top of the cover.

TROUBLESHOOTING

• Headers Will Not Latch
  • Check side rails to make sure they are level.
  • Make sure the rear header seal is not caught between side rail & rear header.
  • Check position of side rails on truck bed, they may be positioned incorrectly, see steps 13 thru 18
  • Make sure cover has proper tension. See Step 27.
• Side Rails Tilt Downward or Upward
  • Reposition clamp up or down, refer to steps 13 thru 18.
• Cover Leaks Water
  • Cover is not designed to be fully water tight.
  • Make sure clamps are tight and rails are positioned correctly.
  • Extra seal can be added to help block water intrusions.
• Top of Cover Pools Water
  • Water pooling is normal with fabric covers.
  • The cross tubes are not arched, therefore some water pooling may occur and is normal. This will not affect performance or the water management properties in this fabric.
  • Make sure cover is pulled tight on each side and automatic tension control is properly adjusted.
• Cover Rolls Up Crooked
  • Make sure control straps are evenly set. See Step 25.
• Cover Is Too Tight or Too loose
  • Make sure clamps are tight and rails are positioned correctly.
  • Make sure cover is pulled tight on each side and automatic tension control is properly adjusted.

COVER CARE AND MAINTENANCE

1. Cover surface can be hand washed with mild soap and water or cleaned in a car wash. Thoroughly rinse cover to remove any soap residue. Never use vinyl conditioners that contain silicon, petroleum, or citrus based products on your truck bed cover as they may crack and shrink the vinyl top surface. Do not use a power washer to clean cover. If a manual car wash is used do not aim the car wash and directly at the fabric’s top surface. This will damage the fibers.
2. It is recommended that you periodically check that the cover is securely attached to your truck bed. Inspect the clamps and front header guide slides to ensure they were properly installed and have not come loose during operation.
3. It is recommended that you periodically inspect and service the rear latch closures. Clean away any excess dirt or grime and lubricate with silicone spray. Ensure the latches move freely in and out to properly engage the side rail and provide performance with optimal security. Be careful not to over spray the cover.
4. Covers that are used frequently or are subject to vibrations and impacts from rough roadways can require adjustment.

LIFE TIME WARRANTY

TruXedo warrants that all new, unused products are free from defects in material and workmanship. This Lifetime Limited Warranty is effective if the product is properly installed and used for the purpose intended. It applies to the original buyer only. TruXedo’s obligation under this Warranty is limited to repairing, or at its option, replacing any part that is returned, transportation prepaid, to TruXedo, if the product is, in our judgment, defective. All materials must be accompanied by an RMA (Returned Material Authorization) number requested by and authorized in advance of returning the materials. TruXedo shall not be liable or responsible to supply or pay labor to replace any part found defective, nor shall it be liable for any damages of any kind or nature to person, product, or property.
There are no Warranties for used products or products that have been repaired, altered, modified, subjected to misuse, negligence, accident or ordinary wear and tear. TruXedo products are sold without any express warranty except as set forth above. TruXedo is not obligated to honor warranty claims if Genuine TruXedo parts are not Utilized.

References

• Truxedo Tonneau Covers & Accessories | RealTruck

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