WatchGas QGM Mono and Multi Bump & Docking Station User Manual

: June 6, 2024
: WatchGas

WatchGas QGM Mono and Multi Bump & Docking Station User Manual

Warning

Any unauthorized attempt to repair or modify the product, or any other cause of damage beyondthe range of the intended use, including damage by fire, lightening, or other hazard, voids liabilityof the manufacturer.
Do not use if the device appears to be damaged.
Use the device in a clean environment, which has no hazardous gases.
Do not use the expired gas cylinders.
Ensure to use the certified gas cylinders.
Ensure gas types and concentrations match with manuals and devices.
Severe vibration or shock to the device may cause a sudden reading change and cause the device malfunction.
Do not allow water and liquids to reach this device.

READ THE OPERATION MANUAL BEFORE USE

Before operation, read the manual carefully and follow all the instructions.
IR link only works when it is placed at the bay 1 on the docking station.
The device only operates when the power LED turns green.
Before upgrading firmware, connect the plug to avoid any data loss and malfunction by unexpected power off.

1. Overview

Bump test and calibration are the key features to ensure the safety of devices and users. The QGM Mono and Multi Bump & Docking Station provides bump testing, event management and calibration and gives fleet or safety managers the ability to update configurations on large fleets. It also maintains all the important event logs that demonstrate users are working within company requirements.

KEY FEATURES

Intuitive simple user interface
Mobile, easy to transport
Automatic log storage
Rugged black brushed steel qualitative finish

ADVANTAGES

Gas usage controlled	Lowers the cost of bump testing
Manages calibration	Manages calibration and stores the records of

log events
All data is stored in a USB stick| Simple to transfer the data
Rechargeable battery or power| Ideal for in-vehicle or Multi-site use

2. Getting started

GETTING STARTED WITH YOUR QGM MULTI DOCKING STATION

Install calibration cylinder by opening the lid. Calibration cylinder can be attached to the internal demand flow regulator.
Check calibration cylinder pressure .
Start docking station by pressing any button. Continuous power supply recommended.
Configure docking station as preferred, see chapter 5.
The QGM Multi Docking station is now ready to calibrate or bump test up to 4 QGM units at the same time. Turn the QGM’s on before putting them into the docking station.

The QGM Multi Docking station is now ready to calibrate or bump test up to 4 QGM units at the same time. Turn the QGM’s on before putting them into the docking station.

GETTING STARTED WITH YOUR QGM SINGLE DOCKING STATION

Install demand flow regulated on calibration gas cylinder (sold separately).
Check calibration cylinder pressure .
Connect demand flow regulator to Docking Station Gas Inlet.
Start docking station by pressing any button. Continuous power supply recommended.
Configure docking station as preferred, see chapter 5.

The QGM Single Docking station is now ready to calibrate or bump test your QGM units.

3. Button Function

Function	Button	Instruction
Turn on	Calibration or Bump Test	To turn on, press either

calibration or bump test button for 1 second. (Power Led: Orange -> Green
Turn off| Calibration + Bump Test| To power off, press the calibration and bump test button for three seconds
Calibration| To activate the function, press the calibration button for three seconds
Bump Test| To activate the function, press the bump test button for three seconds

NOTE:

IR LINK only works when it is placed into the No.1 bay.
The button only works when the power LED turns green

4. LED Color

NOTE: When no bay LED’s are lighting up, either the device is turned off or the IR Port is not working properly.

and users can use the bump test for 1,000 times. During recharging, users can use the device. If USB is not connected and the USB memory is full, the power LED (Orange) is blinking If the USB is not connected, users can still use the docking station, but log data will not be recorded.
When the battery is drained, power LED (Red) will be on and the device is not working and it will enter the Idle status.
During the upgrading firmware, unit 6 LED (Blue) will be turned on and flashing for 2 minutes.

5. Configuration

To configure your WatchGas QGM 4-way Docking station or Single Docking station, connect it to the
Docking Manager program. This can be done by placing the IR link into the nr. 1 bay. In Docking Manager, the following settings can be configured:

DOCKING STATION SETTINGS

Docking info

Serial number| Docking station serial number (cannot be changed)
Version| Docking station firmware version
Auto Power-off| Time (s) after which docking station will power off when inactive
Maximum Bump time| Maximum time (s) allowed for bump test (40s or more recommended)
Location| Docking station location
Gas Expiration date| Expiration date of used calibration gas cylinder
Gas Bottle Lot #| Lot number or identifier or used calibration gas cylinder

Enable/Disable Function

Calibrate	Enable Calibration using Docking station
Bump Tests	Enable Bump tests using Docking station
Update QGM Config	Writing setting into QGM at every Calibration and

Bump test (settings to

be configured in QGM tab)

Update QGM Firmware| Update QGM firmware at every Calibration and Bump test if required.

(Firmware to be uploaded in QGM tab)

Docking station firmware can be upgraded by selecting the right firmware

file using ‘Browse’. Then pressing ‘Write’ to write the firmware. Restart docking station to upgrade firmware.

QGM SETTINGS

SERIAL NUMBER: Display a preset serial number.
FIRMWARE VERSION: Display a firmware version (EX. 1.x.x) .
USER ID/MESSAGE: Users can program a desired message/ID.
DISPLAY: Users can choose to display either the real time “Sensor Reading” or “Sensor Life remaining”.
STEALTH (OPTION): Users can turn off the buzzer, LED, and vibration.
SELF TEST (HOUR): Set an interval of the self-test alert.
SENSOR TYPE: Display a sensor type of the device.
LOW ALARM: Adjust the low alarm set point in compliance with international or local standards.
HIGH ALARM: Adjust the high alarm set point in compliance with the international or local standards.
CAL CONCENTRATION: Set a standard calibration value.
CAL TIME (SEC): Set a standard calibration time.
CAL INTERVAL (DAY): Set an interval of the calibration alert.
BUMP INTERVAL (DAY): Set an interval of the bump test alert.
SAFE DISPLAY: Display only SAFE. Gas reading will only be displayed if above alarm limits
MAINTENANCE NOTIFICATION: Notice when detector needs maintenance
DOCK LOCK: Manual calibration disabled. Calibration can only be preformed by docking station.
AUTO ZERO: Preform zero calibration on start-up.
AUTO HOLD: Device will be in alarm mode until button is pressed.
OFF LOCK: Device cannot be turned off (not recommended for catalytic type).
LEL BY VOL CH4: Change 100 %LEL to vol% value.
STEALTH Stealth mode. Warning: device will not give any alarm if concentrations exceed alarm limits!

NOTE: Check/uncheck settings to have the Docking station write these into the QGM. Make sure
‘Update QGM Config’ is enabled in Docking Station settings.

Input QGM firmware by selecting firmware filed named as “QGM_FW.bin” by clicking ‘Browse’. Transfer firmware file by clicking ‘Write’. Make sure ‘Update QGM firmware’ is enabled in Docking Station settings.

LOG FILES

Both the Single and Multi Docking station will transfer QGM log files when a QGM is placed in the
Docking station for calibration. Log files can be viewed in the Logs tab. Click ‘Refresh’ to load available log files. Selected log files can then be saved by clicking on ‘Local Save’.
The Docking Station log file can be found by selecting the top log file.
Note: Log files can also be viewed on the USB stick or SD card without using Docking Manager.

AUTOMATIC CERTIFICATES

Calibration and test certificates can be generated automatically in the ‘Certification tab’. Press ‘Refresh’ to load available certificates. Press ‘Load’ to load the certificate.
Optionally, the WatchGas address can be removed by selecting ‘No Addr’. Certificates can be completed using the ‘Calibrated by’ and ‘Approved by’ values. Press print to print the generated certificate.

6. Specifications

QGM MONO DOCK

Size	245 x 214 x 105 mm

Weight

(without gas cylinder)

| 2.45 kg
Operating Temperature| +5 ~ +40 ˚C
Warranty| 2 years
Battery Type| Rechargeable battery
Battery Life| Up to 1.000 Bump Tests
LEDS| 6 Blue LEDs for one bay
Memory| SD 8GB Standard
Log Capacity| Approximately Up to 5 million tests (8GB, removable SD memory)
Tests Performed| Bump Test and Calibration
Information Stored| Bump/Calibration Logs, Individual Monitor Event Logs, Firmware and Unit Configurations. Automatic certificate
Gases Available| LEL (CH4), CO, H2S and O2
Unit Compatibility| Works with QGM IR & QGM CAT
Calibration Gas| Compatible with 34L, 58L & 116L cylinders
Charging Adaptor| 100 – 240V to 12.0V External

QGM MULTI DOCK

Size	52.5 x 43.7 x 21.3 cm

Weight

(without gas cylinder)

| 11kg
Operating Temperature| 5 ~ +40 ˚C
Warranty| 2 years
Battery Type| Rechargeable Lithium Ion
Battery Life| Up to 1.000 Bump Tests
LEDS| 6 Blue LEDs for each bay, 3 color LED for power, Switch Back Light LED (Orange, Green)
Memory| USB 8GB Standard
Log Capacity| Approximately Up to 5 million tests (8GB, removable USB memory)
Tests Performed| Bump Test and Calibration
Information Stored| Bump/Calibration Logs, Individual Monitor Event Logs, Firmware and Unit Configurations
Gases Available| LEL (CH4), CO, H2S and O2
Unit Compatibility| Works with QGM IR & QGM CAT
Calibration Gas| Compatible with 34L, 58L & 116L cylinders
Interface| Ethernet RJ-45(TCP/IP), 10Mb/s
Charging Adaptor| DC12.0V, 3A/h

7. Limited Warranty

WatchGas warrants this product to be free of defects in workmanship and materials-under normal use and service for two years from the date of purchase from the manufacturer or from the product’s authorized reseller.
The manufacturer is not liable (under this warranty) if its testing and examination disclose that the alleged defect in the product does not exist or was caused by the purchaser’s (or any third party’s) misuse, neglect, or improper installation, testing, or calibrations. Any unauthorized attempt to repair or modify the product, or any other cause of damage beyond the range of the intended use, including damage by fire, lightening, water damage or other hazard, voids liability of the manufacturer.
In the event that a product should fail to perform up to manufacturer specifications during the applicable warranty period, please contact the product’s authorized reseller or WatchGas service center at +31 (0)85 01 87 709 to repair/return information.

All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law. For permission requests, contact WatchGas B.V.