WARRIOR 57806 Amp Rotating Handle Variable Speed Reciprocating Saw Owner’s Manual

RECIPROCATING SAW

Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance, and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if the product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 21g

  (Saw Blade Sold Separately)
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57806
Owner’s Manual & Safety Instructions

WARNING
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

WarninG SyMBOLS anD DEFinitiOnS

**| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
---|---
DANGER| Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING| Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION| Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
CAUTION**| Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General power tool Safety Warnings

WARNING
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.

Work area safety

1. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
   For technical questions, please call 1-888-866-5797.

Electrical safety

1. power tool plugs must match the outlet. never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching
   outlets will reduce the risk of electric shock.

2. avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

4. Do not abuse the cord. never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

6. if operating a power tool in a damp location is unavoidable, use a Ground Fault circuit interrupter (GFI) protected supply. The use of a GFCI reduces the risk of electric shock.

personal safety

1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. use personal protective equipment. always wear eye protection. Safety equipment such as dust masks, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
5. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
6. if devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of these devices can reduce dust-related hazards. switch
7. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

power tool use and care

1. Do not force the power tool. use the correct power tool for your application. The correct power tool will do job better and safer at rate for which it was designed.
2. Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. if damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. use the power tool, accessories tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Reciprocating Saw Safety Warnings

1. Hold the power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a ″live″ wire will make exposed metal parts of the tool ″live″ and shock the operator.

2. use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

3. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

4. Avoid unintentional starting. Prepare to begin work before turning on the tool.

5. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.

6. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.7. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

7. This product is not a toy. Keep it out of reach of children.

8. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to the heart pacemakers could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
   • Avoid operating alone.
   • Do not use with power switch locked on.
   • Properly maintain and inspect to avoid electrical shock.
   • Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

9. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator.

Vibration Safety

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems re not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or
   Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers,  increasing the risk of vibration-related injury.

3. Wear suitable gloves to reduce the vibration effects on the user.

4. Use tools with the lowest vibration when there is a choice.

5. Include vibration-free periods each day of work.

6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.

7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SAVE THESE INSTRUCTIONS.

Grounding

WARNING

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. never remove the
grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. if damaged, have it repaired by a service facility before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded tools: tools with three-prong plugs

1. Tools marked with “Grounding Required” have a three-wire cord and three-prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-prong plug and Outlet.)
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-prong plug and Outlet.)
3. The tool must be plugged into an appropriate outlet, properly installed, and grounded in accordance with all codes and ordinances. The plug and outlet should look like that n the preceding illustration. ( See 3-prong plug and Outlet.)

Double insulated tools: tools with two-prong plugs

1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system that satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the 120-volt outlets shown in the preceding illustration. (See Outlets for the 2-prong plug.)

Extension cords

1. Grounded tools require a three-wire extension cord. Double Insulated tools can use either a two or three-wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See table a.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See table a.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See table a.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See table a.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

*TABLE A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120/240 VOLT)**

NAMEPLATE

AMPERES

(at full load)

| EXTENSION CORD LENGTH
25´| 50´| 75´| 100´| 150´
0 – 2.0| 18| 18| 18| 18| 16
2.1 – 3.4| 18| 18| 18| 16| 14
3.5 – 5.0| 18| 18| 16| 14| 12
5.1 – 7.0| 18| 16| 14| 12| 12
7.1 – 12.0| 18| 14| 12| 10| –
12.1 – 16.0| 14| 12| 10| –| –
16.1 – 20.0| 12| 10| –| –| –
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

Symbology

| Double Insulated
---|---

VAC

| Volts Alternating Current

A

| Amperes

n0 XXXX/min.

| No Load Revolutions per Minute (RPM)
| WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
| Read the manual before set-up and/or use.
---|---
| WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
| WARNING marking concerning Risk of Fire. Do not cover ventilation ducts. Keep flammable objects away.
****| WARNING marking concerning Risk of Electric Shock. Properly connect the power cord to the appropriate outlet.

Specifications

Setup – Before use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Squeeze and release the Trigger and unplug the tool from its electrical outlet before performing any procedure in this section.

NOTE: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram on pages 14-15.

Functions

Operating instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Squeeze and release the Trigger and unplug the tool from its electrical outlet before performing any procedure in this section.

Installing the Saw Blade

1. If there is an installed blade, remove it by twisting open the Chuck and pulling the blade out. To open the Chuck, twist it counterclockwise and hold it in the open position.
2. Release the Chuck to close it.
3. To install the new Saw Blade, twist and hold the  Chuck counterclockwise while inserting the Saw  Blade and pushing it in to its deepest position.
4. Release the Chuck to close it.
5. Check that the Saw Blade is firmly locked in place and that the teeth are pointed downward.

Warning! To prevent serious injury: Before plugging in the Power Cord for each use, wearing work gloves, pull on the Saw Blade to make sure it is securely locked in the Chuck.

Handle rotation

1. For comfort and controlled cutting from any angle, the Handle may be rotated up to  180° with five positive stops (0°, 45°, 90°to the left and 45° and 90° to the right).
2. To rotate the Handle, press the Rotation Switch, turn the handle to the desired position, and release the Handle Rotation Switch. Make sure the Handle is locked into the chosen position.

Workpiece and Work area Set up

1.  designate a work area that is clean and well lit.  The work area must not allow access by children or pets to prevent distraction and injury.
   properly Sized Workpieces

2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage.  The power cord must reach the work area with enough extra length to allow free movement while working.

3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
   Workpieces that are too thick?
   

4. There must not be objects, such as utility lines, nearby that will present a hazard while working.  This is especially critical for plunge cuts.

5. Using a glove, push the blade holder all the way back. The workpiece must be thinner than the minimum blade extension.
   CAUTION To prevent injury, do not use on workpieces thicker than the minimum blade extension at their maximum thickness. Blade tip can strike workpiece and may shatter.

General Operating instructions

General cutting

1. Install the Blade and adjust the Handle.

2. Press and release the Trigger to ensure that the Trigger Lock is off.

3. Holding the Saw with the Trigger released, plug the Power Cord into a 120V electrical outlet.

4. To begin sawing, gripping the saw firmly with both hands, rest the front of the Shoe on your workpiece with the blade above the work. iMpOrtant:  Do not start the Saw if the Saw Blade is in contact with anything before operation.

5. Depress the Trigger. The Saw features a variable speed Trigger.  For increased strokes per minute,  squeeze the Trigger harder.  For decreased strokes per minute, apply less pressure to the Trigger.
   note:  When cutting softer materials, use a faster speed.  When cutting harder materials, use a slower speed.

6.  Allow the tool to come up to full speed
   before touching the workpiece.

7.  Guide the Saw Blade into the workpiece. Warning! TO PREVENT SERIOUS INJURY: Keep the Shoe pressed firmly against the workpiece while cutting to prevent tool kickback.

8. For continuous cutting, press and release the Trigger Lock button, then release the Trigger.

9. Maintain a smooth motion, guiding the Blade through the material as it is cut. Follow the cut. Do not press too hard. If the saw slows down as it is cutting, apply less pressure on the saw.

10. To stop the saw, release the Trigger when not using the Trigger Lock feature. If using the Trigger Lock function, press and release the Trigger. . For decreased strokes

11. Allow the tool to come to a complete stop before setting it down. speed.

12. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach.

plunge cutting

Plunge cut into plywood and thin board panels. Do not attempt to plunge cut into thick, hardwood or metal panels.

1. Clearly mark the line of cut.

2.  From a convenient starting point within the cutting area, place the tip of the Blade over that point with the Saw parallel to the line of cut.

3. Place the edge of the Pivot Shoe on the workpiece with the Blade NOT touching the workpiece. Squeeze the trigger to start the tool operating. Never start a plunge cut with
   the Blade tip touching the workpiece. This will cause an immediate kickback, that can damage the workpiece, blade or cause injury.

4. Wait for the saw to reach full speed, then slowly rotate the tool on the Pivot Shoe as the Blade contacts the workpiece. Hold the tool firmly.

5. Continue to slowly rotate the tool until the Blade has penetrated through the workpiece. Press the Pivot Shoe firmly against the workpiece and continue to make the cut.

6. When the cut is complete, turn off the tool. Allow the tool to stop completely before removing it from the cut.

7. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach.

Metal cutting

1. Install a metal cutting blade and adjust the Handle.
2. Coat the cutting surface with cutting oil to prevent the blade from overheating.
3. Follow the general cutting procedure see “General Cutting” on page 10.
4. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach.

Maintenance and Servicing

procedures not specifically explained in this manual must be performed only by a qualified technician.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Squeeze and release the Trigger and unplug the tool from its electrical outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. BEFOrE EacH was used, to inspect the general condition of the tool.  Check for:
   • loose hardware,
   • misalignment or binding of moving parts,
   • cracked or broken parts,
   • damaged electrical wiring, and
   • any other condition that may affect its safe operation.

2. AFTER USE, wipe the external surfaces of the tool with a clean cloth.

3. Periodically blow dust and grit out of the motor vents using dry compressed air. Wear ANSI-approved safety goggles and NIOSH-approved breathing protection while doing this.

4. Check the condition of Blade regularly. Bent, cracked, worn or dull blades will not operate properly and can cause damage or injury. Discard damaged or worn blades.

5. **Warning! tO prEVEnt SEriOuSly inJury: if the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.**

Troubleshooting

2.   No power at outlet. 
3.   Tool’s thermal reset breaker tripped (if equipped). 4.   Internal damage or wear. (Carbon brushes or switches, for example.)| 1.   Check that cord is plugged in.
2.   Check power at outlet. If the outlet is unpowered, turn off the tool and check the circuit breaker. If the breaker is tripped, make sure the circuit is the right capacity for the tool and the circuit has no other loads.  3.   Turn off the tool and allow it to cool. Press the reset button on the tool.  4. Have a technician service tool.
The tool operates slowly.| Extension cord too long or cord diameter too small.| Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords

in Grounding section on page 5.

Performance decreases over time.| 1.   Accessory dull or damaged.

2.   Carbon brushes worn or damaged.

| 1.   Keep cutting accessories sharp. Replace as needed.

2.   Have qualified technicians replace brushes.

Excessive noise

or rattling.

| Internal damage or wear. (Carbon

brushes or bearings, for example.)

| Have technician service tool.
Overheating.| 1.   Forcing tools to work too fast.
2.   Accessory dull or damaged. 
3.   Blocked motor housing vents.
4.   Motor being strained by a long or small diameter extension cord.| 1. Allow the tool to work at its own rate.
.   Keep cutting accessories sharp. Replace as needed.
3.   Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.
4. Eliminate the use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in the Grounding section on page 5.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

parts List and Diagram

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

parts list

Screw Double Tooth 4X12”

| 2
21| Cable Sheath| 1
22| Right Housing| 1
23| “Cross Recessed Pan Head Tapping

Screw Double Tooth 4X16”

| 12
24| Hex Key| 1
25| Fuselage| 1
26| Brush Holder Assembly| 2
27| Brush Assembly| 2
28| stator assembly| 1
29| Screw 4X55| 2
30| Shelter Ring| 1
31| Bearing Sleeve| 1
32| Bearing| 1
33| Rotor Assembly| 1
34| Axle Retaining Ring| 1
35| Inner Cover| 1
36| Machine Screw 4X14| 1
37| Washer| 1
38| hex Socket Head Screw 5X10| 2
39| Fixed Plate| 1
40| Pivoting Shoe| 1
41| Cover| 1
42| Self-Tapping Screw 4X30| 4

Record product’s Serial number Here:
Note: If the product has no serial number, record the month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 193175422538 when ordering parts.

Assembly Diagram

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

26541 agoura road
• calabasas, ca 91302
• 1-888-866-5797

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