Crosby SU3879 CableSafe Running Line Dynamometer User Manual
- June 4, 2024
- Crosby
Table of Contents
CableSafe
Running Line Dynamometer
Operating instructions
THIS MANUAL WAS WRITTEN IN THE ENGLISH LANGUAGE AND PROFESSIONALLY TRANSLATED TO ALL OTHER LANGUAGES CONTAINED WITHIN THIS DOCUMENT. PLEASE NOTE THAT STRAIGHT POINT ACCEPT NO RESPONSIBILITY FOR ANY ERRORS OR OMISSIONS.
**CableSafe user manual
**
Part No: SU3879 Issue 1.1
EU DECLARATION OF CONFORMITY
Product: CableSafe
Product Description:
Wireless Running Line Tensiometer for measuring tension when pulling
electrical cables and synthetic rope.
For use with Crosby Straightpoint’s handheld display.
Bluetooth option is available. Free HHP App for iOS and Android supplied.
Marking:
Manufacturer: Straightpoint (UK) Limited,
Unit 9, Dakota Park,
Downley Road,
Havant,
Hampshire,
PO9 2NJ, United Kingdom
This conformity is based upon compliance with the application of harmonized or
applicable technical standards and, where applicable or required, a European
Union Notified Body certification.
Directives: The described product above, is in conformity with:
EU Machinery Directive 2006/42/EC;
EU Radio Equipment Directive 2014/53/EU (RED Directive);
EU RoHS 2015/863/EU.
Applicable Harmonised
Standards: EU Machinery Directive 2006/42/EC
EN ISO 12100:2010 Safety of machinery – General principles for design – Risk
assessment and risk reduction.
RED Directive
EN301 489-1 v2.2.3 (2019-11) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 1: Common technical requirements;
EN301 489-3 v2.1.2 (2021-03) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 3: Specific conditions for Short Range Devices (SRD) operating on
frequencies between 9 kHz and 246 GHz;
EN301 489-17 v3.2.4 (2020-09) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 17: Specific conditions for Broadband Data Transmission Systems;
BS EN 62368-1:2020+A11:2020 Audio/video, information and communication
technology equipment. Safety requirements.
RoHS
EN IEC 63000:2018 Technical documentation for the assessment of electrical and
electronic products with respect to the restriction of hazardous substances.
Notified Body: Self-declared
Quality Management: ISO 9001:2015 Quality Management Systems Requirements: BSI
Certificate No. FM 584438 Straightpoint (UK) Limited declare that under our
sole responsibility for the manufacture and supply of the product detailed
above, it conforms to the essential health and safety requirements of the
listed applicable Directives and applicable harmonized technical Standards.
EU Authorised CROSBY EUROPE
Representative: Industriepark Zone B N°26
B-2220 Heist-op-den-Berg
Belgium
Phone: +32 0 15 75 71 25
Email:
Signed, on behalf of Authorised Representative:
Name: Thomas Dietvorst
Position: General Manager
Date: October 20th 2021
SQS668 Issue 1 Registered in England No. 4375389 · VAT Registered No. 793 2451
14
October 2021 Registered Office: Unit 9. Dakota Par k. Down ley R d. Havant.
Hampshire P09 2NJ · UK
DECLARATION OF CONFORMITY
Product: CableSafe
Product Description: Wireless Running Line Tensiometer for measuring tension
when pulling electrical cables and synthetic rope. For use with Crosby
Straightpoint’s handheld display. Bluetooth option is available. Free HHP App
for iOS and Android supplied.
Marking:
Manufacturer: Straightpoint (UK) Limited,
Unit 9, Dakota Park,
Downley Road,
Havant,
Hampshire,
PO9 2NJ, United Kingdom
This conformity is based upon compliance with the application of UK Statutory
Instruments (and their amendments) and/or applicable technical standards; and,
where applicable, or required, UK Notified Body certification.
UK Regulations: The described product above, is in conformity with:
The Supply of Machinery (Safety) Regulations 2008;
The Radio Equipment Regulations 2017;
The RoHS Regulations 2012.
Applicable Designated The Supply of Machinery (Safety) Regulations 2008
Standards: EN ISO 12100:2010 Safety of machinery – General principles for
design – Risk assessment and risk reduction.
The Radio Equipment Regulations 2017
EN301 489-1 v2.2.3 (2019-11) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 1: Common technical requirements.
EN301 489-3 v2.1.2 (2021-03) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 3: Specific conditions for Short Range Devices (SRD) operating on
frequencies between 9 kHz and 246 GHz;
EN301 489-17 v3.2.4 (2020-09) ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services,
Part 17: Specific conditions for Broadband Data Transmission Systems;
BS EN 62368-1:2020+A11:2020 Audio/video, information and communication
technology equipment. Safety requirements.
RoHS
EN IEC 63000:2018 Technical documentation for the assessment of electrical and
electronic products with respect to the restriction of hazardous substances.
UK Notified Body: Self-declared.
Quality Management: ISO 9001:2015 Quality Management Systems Requirements: BSI
Certificate No. FM 584438
Straightpoint (UK) Limited declare that under our sole responsibility for the
manufacture and supply of the product detailed above, that it conforms to the
essential health and safety requirements of the listed applicable UK
Regulations and applicable designated technical Standards.
Technical Information Straightpoint (UK) Limited,
Available From: Unit 9, Dakota Park,
Downley Road,
Havant,
Hampshire,
PO9 2NJ, United Kingdom
Signed, on behalf of Straightpoint (UK) Limited:
Name: Thomas Dietvorst
Position: General Manager
Date: October 20th 2021
SQS768 Issue 1
Registered in England No. 4375389 · VAT Registered No. 793 2451 14 October
2021
Registered Office: Unit 9. Dakota Park. Down ley R d. Havant. Hampshire P09
2NJ · UK
All products manufactured and sold by Straightpoint Ltd, are sold with the
express understanding that the purchaser and user are thoroughly familiar with
the safe use, proper care, and application of the product.
Responsibility for the safe use, proper care, and application of the product
rests with the user.
Failure of the product can occur due to misapplication, abuse, overloading, or
improper care and maintenance.
There are numerous government and industry standards that cover products
manufactured and sold by Straightpoint Ltd. This document makes no attempt to
reference all of them. We do reference standards that are most current like
ASME B30.26-2010 “detachable load indicating devices.”
Ratings shown in Straightpoint Ltd literature are only applicable to new or
“as new condition” products.
Rated capacities define the greatest force or load a product can carry under
usual or normal environmental conditions. Shock loading and extraordinary
conditions must be taken into account when selecting products and production
capacity.
Some of the products in the Straightpoint Ltd catalogs are designed for use
with rigging hardware and components which could be supplied from several
different manufacturers. It is crucial that you read and understand the
literature from these manufacturers, as well as governmental standards and
industry technical manuals.
The rated capacity, design factor, and efficiency rating of each Straightpoint
Ltd product may be affected by wear, misuse, overloading, corrosion,
deformation, intentional alteration, age, and other use conditions.
The recommended proof load on all items manufactured and sold by Straightpoint
Ltd is twice the working load limit (WLL) unless otherwise shown. Proof
testing is included on all Straightpoint Ltd load-indicating products.
The CableSafe is used in conjunction with other equipment and running cable or
synthetic ropes.
Only qualified personnel should install the product.
This manual presumes the operator is qualified to rig and work with cable or
synthetic in all situations.
Make sure the cable or synthetic rope diameter and expected tension are
suitable for the model of CableSafe you are using – if in doubt do not proceed
and take advice.
This product is designed to measure the load on a wire rope to a maximum speed
of 50 meters per minute – check cable or synthetic rope speeds – if in doubt
do not proceed and take advice.
- Check the CableSafe for any visual fractures, wear, or deformation.
- The sheave have needle roller bearings but the movement of the sheave on the axle should be checked and should be less than 1mm
- The cable or synthetic rope must be in the sheave and the CableSafe should be firmly attached to its mounting points
- Avoid installing in areas affected by strong vibrations.
- Make sure that the user keeps a good overview of the work area.
- Wear appropriate personal protective equipment (PPE) at all times.
CableSafe installation
A fixing method needs to be found for each individual CableSafe before it is
rigged. The CableSafe needs to be fixed in such a way, that it is kept as
vertical as possible.
The fixing method could be by bolting down 1 or by chains or by wire attached
to the shackles on the CableSafe 2. Figure 3 shows how to attach shackles. If
an articulated arm is required, please contact your local Straightpoint
partner for more information. The chosen method depends on the possibilities
and the surroundings on your worksite.
Setting up the CableSafe
To rig the CableSafe, the cable or synthetic rope that is to be measured must be in a slack rope condition. Once the CableSafe is anchored or fixed in place remove both top sheaves 1. Take care not to trap fingers when removing the sheaves 2. Wear appropriate PPE.
Next, lay the synthetic rope or cable through the CableSafe onto the lower three sheaves.
Now, refit the sheaves. Put the handle/axle back in position and secure it with the lynch pin, as shown above.
CableSafe works on Bluetooth low energy. 4 x AA batteries to be fitted here 1.
Remove the cover of the blue box, using a flat blade screwdriver on the screw
located in the center of the disc.
Fit batteries and refit cover.
Warning: Make sure the batteries are fitted correctly and the polarity is
correct (see fig on next page).
CableSafe fitting batteries
IMPORTANT
To monitor loads using the CableSafe please download the Android/iOS HHP App and Manual
CableSafe App download
| |
---|---|---
https://play.google.com/store/apps/details?id=com.corerfid.hhpv2|
https://apps.apple.com/in/app/hhp2-axp/id1588059062|
https://straightpoint.com/attachments/article/103/HHP%20App.pdf
For full instructions on the HHP2 App, please download the app from Play Store /iOS App Store using the QR codes above and then see the help section.
CableSafe measuring a load
You can now apply load.
Apply loads slowly and avoid shock loads, make sure the maximum wire rope
speed is not exceeded.
If any unexpected readings are encountered stop the cable or synthetic rope
and inspect your complete setup for any problems.
Product aftercare
These devices are sealed to IP67/NEMA6 standards.
The effects of solvent on the device can not be guaranteed, and should
therefore be avoided. Avoid use within 20-30 minutes of rapid changes in
temperature, for example moving the device from a cold vehicle into a warm
room. The change in temperature can affect the accuracy of the device. The
operating temperature is -10 to +50° C or 14 to 122° F. Should the display
show “Overload” remove the load immediately as this indicates an overload
situation. Check that the load applied is within the working load limit of the
device. If it continues to display overload, contact your supplier.
Service and calibration
These products are supplied with a certificate of calibration which is valid for one year. After this date, it is recommended the device is recalibrated by Straightpoint or an approved calibration laboratory. Contact the Straightpoint service department or your supplier for more information. In the unlikely event of this device failing, fit new batteries and re-test. Only when this has been done should you contact your supplier to report the fault. When reporting the fault it is important to give a full description of the problem and the type of application the device is being used for.
Warranty
Straightpoint (UK) Ltd warrants this product against malfunction for a period
of two years from manufacture.
Conditions of warranty:
-
The equipment is used as described exactly in the operator’s manual supplied.
-
Whilst we make every effort to ensure each device is calibrated before despatch, Straightpoint (UK) Ltd does not accept responsibility for inaccurate readings indicated by this equipment.
-
In the event of a malfunction, the device is returned to the manufacturer:
Straightpoint (UK) Ltd, Unit 9 Dakota Park, Havant, Hampshire, UK, PO9 2NJ. -
If we consider any malfunction to be caused by misuse, this warranty is void and any repair will be charged for accordingly.
Distributor Stamp
Crosby
| Straightpoint
Unit 9, Dakota Park, Downley Road, Havant, Hampshire, PO9 2NJ UK · Tel: +44
(0)2392 484491
2801 Dawson Road, Tulsa, OK 74110 · USA · Tel: +1
918-834-4611