Evikon E2658-O3 Ozone Detector-Transmitter User Manual
- October 27, 2023
- Evikon
Table of Contents
- Evikon E2658-O3 Ozone Detector-Transmitter
- Ozone
- Specifications
- Product Description
- Safety requirements
- Operating conditions
- Installation guidelines
- Mounting dimensions
- Sensor probe handling
- Electrical connections
- Operation
- Maintenance
- Modbus RTU Communication
- Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Evikon E2658-O3 Ozone Detector-Transmitter
Ozone
Toxic Colourless gas with a characteristic pungent smell. Ozone is formed from oxygen by the action of UV light or electric discharge. Ozone is a strong oxidant and is mostly used as a disinfecting and sterilizing agent.
Chemical formula | O3 |
---|---|
Molar weight | 48 |
Conversion | 1 ppm = 1.96 mg/m3 |
Relative gas density (to air) | 1.50 |
Boiling point | −112 °C |
Odor | Characteristic pungent irritant odor |
Odor threshold | 100 ppb |
Hazards | The powerful oxidizer can cause flammable substances |
to ignite. Ozone can harm lung function and irritate the respiratory system. Exposure to ozone (and the pollutants that produce it) is linked to premature death, asthma, bronchitis, heart attack, and other cardiopulmonary
problems.
Exposure limits (NIOSH)| TWA| 0.2 mg/mm3 / 0.1 ppm
IDLH (NIOSH)| 9.8 mg/mm3 / 5 ppm
Conversion of ppm to mg/m3 is calculated for 25°C and 1 atm.
Specifications
Sensor type | Electrochemical cell |
---|---|
Sampling method | Diffusion |
Typical detection range | 0…5 ppm |
Maximum overload | 50 ppm |
Resolution/Digital unit | 0.01 ppm |
Response time T90 | < 60 s |
Sensor lifetime | >2 years |
Calibration interval | 6 months |
Signal update | Every 1 second |
Power supply | 12…36 VDC (default), 24 VAC or 230 VAC as options |
Power consumption | < 2 VA |
Analog outputs | 2 × 4-20 mA / 0-10 V, user settable |
Outputs assignment | OUT1 2 gas; OUT2 2 gas |
Output scale width | > 10 × resolution Recommended: 20-100% of the detection |
range
Load resistance| RL < (Us – 2 V) / 22 mA for 4-20 mA
RL > 250 kOhm for 0-10 V mode
Digital interface| RS485, Modbus RTU protocol No galvanic isolation
Cable connections| Screwless spring-loaded terminals
Enclosure| Grey die-cast aluminium, wall mount, IP66
Cable gland| M25 for SWA cable or steel conduit Ø10…17 mm
Dimensions| H80 × W125 × D57 / H80 × W175 × D80 mm
Protection| Flameproof, ATEX: II 2 GD, Ex d IIC T4 Gb
ATEX Approvals
| Enclosure: ATEX / IECEx DEMKO 13 ATEX 1327771U II 2 G Ex e IIC Gb II 2 D Ex tb IIIC Db IP66
Glands : ATEX / IECEx EESF 19 ATEX 023X
II 2G Ex db IIC Gb II 2D Ex tb IIIC Db IP66
CE marking| According to 2014/30/EU and 2014/34/EU,
| EN 61000-6-3:2020, EN 61326-1:2013 (EMC, Emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019, EN 61326-2-1:2013 (EMC,
Immunity) EN 60079-0:2018, EN 60079-1:2014, EN 60079-31:2014,
EN 60079-29-1:2016, EN 60079-29-2:2015, EN 60079-29-3:2014
---|---
Operating conditions
| -40…+50 °C,
15…90% RH non-condensing, 0,9…1,1 atm Explosion-safe zones and ATEX Zones 2 and 22,
Non-aggressive atmosphere
NOTE! The sensor may exhibit considerable sensitivity to chlorine and
nitrogen dioxide.
Relay option
Output relays| 2 × SPST relays (closing contact), 250 VAC / 30 VDC, 5 A max
Default alarm setpoints| RE1 (LOW): set 0.3 ppm, release 0.24 ppm RE2
(HIGH):set 1ppm, release 0.8 ppm
Product Description
E2658 is a series of flameproof gas detectors-transmitters intended for
operation in safe zones and ATEX Zones 2 and 22. E2658 series devices are
based on the PluraSens® multifunctional platform and provide all its features.
The instruments utilize gas sensors of various types with excellent
repeatability, stability, and long lifetime. The E2658 series provides two
independent analog outputs OUT1 and OUT2, user-selectable to 4-20 mA or 0-10
V, proportional to gas concentrations. RS485 Modbus RTU digital communication
interface allows easy instrument configuration and integration into various
automation systems.
The following features are available as an option:
- Two relays RE1 and RE2 with closing contacts. Relay outputs can be used to switch alarm sirens, ventilation fans, shut-off valves, or other actuators,
- 24 VAC or 230 VAC as options for power supply.
The version of your detector is marked on the package. If the symbol is marked on the equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions applicable in the country of use. Do not perform any maintenance operation with the power on. Do not let water or foreign objects inside the device. Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic components directly, as they are sensitive to static electricity. Connection diagrams can be found in the electrical connections section. The device might not perform correctly or be damaged if the wrong power supply is connected. It is crucial to tighten properly all the thread connections (screws, cable glands). Use ATEX certified armored cables or cable conduits that are rated for use in the desired environment. A disconnecting device that is marked as such and easily accessible should be included in the installation of this product. The device should be properly earthed.
Operating conditions
The device should be used in a basic electromagnetic environment, where the latter is defined in EN 61326-1. Avoid strong mechanical shock and vibrations. Although E2658 series devices are suitable for use in the presence of flammable dust, special precautions should be taken when operating in a dusty environment. Dust may block the porous filter of the sensor and compromise the results of the measurement. The detector should be inspected regularly if used in a dusty atmosphere. Keep the instrument away from direct sunlight. A sudden temperature or humidity change might affect the sensitivity of the sensor. Make sure that installation and maintenance are performed in an explosion safe atmosphere.
Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements section and make sure to comply with all listed instructions. Installation standards EN 60079-29-2 and EN 45544-4 are also recommended for further instructions and related information about the installation. During the installation of the detector-transmitter the following points must be considered:
- Application (air quality control or leakage detection.)
- Properties of the space under investigation (room geometry, direction, and velocity of airflows, etc.),
- Ozone is 1.5 times heavier than air. Due to its high reactivity, the sensor should be located as close as possible to potential gas leakage or generation source.
- The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the
device. However, the coverage area for a detector-transmitter is usually
between 2.5 to 5 meters radius. For early leakage detection, install the
sensor as close as possible to the potential leakage sources (flanges, valves,
pressure reducers, pumps, etc.), taking into consideration other points listed
above. For general area monitoring without definite leakage sources, the
detectors should be distributed evenly in the room. For personal safety
control, the detectors are installed in the breathing zone (at the height of
the head of people or animals). The recommended sensor position is vertical,
pointing downwards. The device is fixed on the wall using two fixing holes
located outside the sealed area of the device (see dimensional drawing).
Unscrew four lid screws and detach the lid from the detector. Fix the detector
on the wall and earth the enclosure using an earthing terminal on the side of
the device.
NOTE! Never perform installation or maintenance in an explosive
atmosphere!
Mounting dimensions
Front view
Bottom view
Sensor probe handling
The sensor probes of all types are equipped with a hydrophobic microporous
PTFE filter to protect the sensor from dust, dirt, and water drops. The filter
should be replaced if it gets strongly contaminated. To replace the PTFE
filter, unscrew the sensor head cap and remove the old filter. Place a new
filter into the cap and tighten it again.
NOTE! Never stab or press the filter near its center where the sensor is
located since this may damage the sensor. Do not remove the filter as it may
cause the device to show incorrect values and/or break the sensor. The
recommended orientation of the sensor probe is vertical with the sensor tip
pointing downwards. This prevents the possible accumulation of condensed water
on the sensor protection filter.
Gas sensor replacement procedures
- Remove the sensor head cap from the device,
- Remove the PTFE filter (if it is not removed within the cap),
- Remove the O-ring rubber,
- Detach the electrochemical sensor from the device,
- Insert the new electrochemical sensor inside,
- Put back the O-ring rubber, PTFE filter, and the head cap, respectively.
Electrical connections
Unscrew four lid screws and detach the lid from the device. Use the M25 cable gland to let in the cables of the power supply and of the external devices. Without turning on the power, plug the power cable, and connect the analog/relay outputs and/or digital interface terminals to the necessary devices according to the relevant connection diagram.
J u m p e r s
J1| OUT1 type (open: 4-20 mA; closed 0-10 V)
J2| OUT2 type (open: 4-20 mA; closed 0-10 V)
X6| Reset Modbus network parameters to default
X4 terminals
OUT1| 4-20 mA / 0-10 V output
OUT2| 4-20 mA / 0-10 V output
0V| 0 V / 24 VAC Neutral (optional)
A| RS485 A / Data +
B| RS485 B / Data –
+U| +24 VDC / 24 VAC Phase (optional)
X5 terminals (optional)
L| 90…265 VAC Phase
N| 90…265 VAC Neutral
RE1 NO| Relay 1, normally open terminal
RE1 COM| Relay 1, common terminal
RE2 NO| Relay 2, normally open terminal
RE2 COM| Relay 2, common terminal
The screwless quick-connect spring terminals on the E2658 series devices are suitable for a wide range of wires with cross-sections 0,5…1,5 mm2. We recommend striping the wire end by 8…9 mm and using the wire end sleeves. To connect the wire, insert the wire end into the terminal hole. To disconnect, push the spring-loaded terminal lever, pull the wire out, and release the lever. Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2 or CAT 5, to connect the device to the RS485 network. A and B on the device represent DATA+ and DATA- respectively, polarity must be respected when connecting to an external RS485 network. Both analog outputs can be independently changed between 4-20 mA and 0-10 V type using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after changing the position of the jumpers.
NOTE! The outputs are not galvanically isolated from the external power
supply and share a common 0V. Allowed load resistance limits are stated in the
Specifications table. To power the instrument from an external power source,
connect terminals 0V and +U to the source. If the integrated mains power
supply module is used, connect terminals L and N to the mains.
NOTE! Actuator short-circuits should be avoided, to protect the
instrument relays using external fuses or safety switches.
Correct and incorrect cabling for 24 VAC
Operation
Turn on the power. The instrument warm-up time takes about 1 minute after switching on and the final sensor stabilization time to maximum accuracy takes about 30 minutes. The operating status is indicated by the LED on the PCB of the device. The control LED (red) response to different processes is presented in the following table:
Mode | LED mode |
---|---|
During calibration mode or sensor heating period (if activated) |
0.5 Hz (50% on, 50% off)
Relay 1 turned on| Blinking 1 Hz (50% on, 50% off)
Relay 2 turned on| Blinking 2 Hz (50% on, 50% off)
During the Modbus communication cycle| Short on-off pulses
Normal operating/measurement| Continuously on or off
Make sure that the detector-transmitter is properly mounted, the external devices connected, the power LED (green) on, and the control LED (red) is constantly lit. Place the lid back and fix it with the screws. Make certain that the cable gland and the screws fixing the front lid are properly tightened to ensure the conformity to IP66 protection class and ATEX requirements. Make certain that the device is properly earthed. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on. Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not immerse the device in water or any cleaning media.
Calibration
E2658-O3 detector-transmitters have been calibrated by the Manufacturer with
standard gas mixtures before delivery. Provided that the sensor is used under
moderate conditions, field recalibration is recommended every 6 months. Please
contact your dealer for more information.
Delivery set
- Detector-transmitter E2658
- Mounting accessories:
- 2 screws with plastic dowels
Order code for E2658-O3 options
E2658 options | Order code |
---|---|
Integrated 90…265 V mains power supply module | E2658-O3-230 |
Integrated 24 VAC power supply module | E2658-O3-24VAC |
Two SPST relays | E2658-O3-R |
Configuring
A standard configuration kit includes a USB-RS485 converter, fixed flow
regulator, gas tubing with applicators, and a software pack. Please contact
your Seller for more information.
Detectors- transmitters E2658 share all functionalities of the PluraSens®
multifunctional platform. The features and options include:
- Digital output change rate-limiting filter
- Digital integrating (averaging) filter
- Free assignment of each analog output to the chosen parameter
- Flexible setting of analog output scales for each output
- Output zero and slope adjustment for calibration
- Free assignment of each of two relays to the chosen parameter
- Several relay control logic modes
- Switch delays and minimum on/off state durations for each relay
The output scales can be changed by Modbus commands by using the configuration software and the standard configuration kit (see Modbus RTU Communication).
Return to default settings
To reset the device’s Slave ID, baud rate, and stop bit numbers to factory
settings, proceed as follows:
- De-energize the device
- Connect the X6 jumper
- Turn on the device
- De-energize the device
- Disconnect the X6 jumper
- Turn on the device
Modbus RTU Communication
RS485 communication interface
Communication parameters
Parameter | Permitted values | Default |
---|---|---|
Supported baud rates | 1200, 2400, 4800, 9600, 19200, 38400, 57600 | 9600 |
Data bits | 8 | 8 |
Parity | none / odd / even | none |
Stop bits | 1, 2 | 1 |
Protocol | Modbus RTU |
Modbus functions
| 03 – Read multiple registers 06 – Write a single register
Error codes
| 01 – Illegal function
02 – Illegal data address 03 – Illegal data value 04 – Slave device failure
(details of last error 04 can be read from register 0x0008)
Modbus holding registers
Register addresses are shown 0-based, Address in hexadecimal, Reg in decimal
format. Modbus holding register numbers MHR are shown in the decimal 1-based
format and may be addressed either from 00001 or 40001 base.
Address| Reg / MHR| RW| Description| Supported
values (dec)| Default
---|---|---|---|---|---
0x0001| 1 / 40002| R| Hardware version| | –
0x0002| 2 / 40003| R| Software version| | –
0x0003| 3 / 40004| R| Product serial number| 1…65535| –
0x0004| 4 / 40005| RW| Slave ID (net address) *| 1…247 *| 1
0x0005| 5 / 40006| RW| Baud rate | 1200, 2400, 4800, 9600,
19200, 38400, 57600
| 9600
0x0006| 6 / 40007| RW| Response delay, ms| 1…255| 10
---|---|---|---|---|---
0x0007
|
7 / 40008
|
RW
|
Stop bits, parity bit *
| 1 – No parity bit, 1 stop bit (default after factory reset) 2 – No parity bit, 2 stop bits 3 – Odd parity, 1 stop bit
4 – Even parity, 1 stop bit NOTE : 3 and 4 are available starting from the Software version 0x218 (dec. 536)
|
1
0x0008| 8 /40009| R| Last error code| 1…255| –
0x0011
|
17 / 40018
|
RW
| Technological:
age of last data in seconds (read) / restart (write)
| 0…65535 s (read),
writing 42330 restarts the instrument
|
–
0x00A5| 165 /
40166
| RW| Zero adjustments for gas data, ADC| -32000…+32000 ADC units| 0
---|---|---|---|---|---
0x00A6| 166 /
40167
| RW| Slope adjustment for gas data| 1…65535| 512
0x00A7| 167 /
40168
| RW| The change rate limit for gas units / s| 1…32000, 0 – no limit| 0
0x00A8
|
168 /
40169
|
RW
|
Integrating filter time constant, s
|
1…32000 (seconds), 0 – no filter
|
0
Address| Reg / MHR| RW| Description| Supported values (dec)| Default
0x00C9
|
201 /
40202
|
RW
|
Parameter tied to analog output 1
| 0 – None
2 – Gas concentration
9 – Forced Modbus control, value set in MHR / 40204
|
2
0x00CA
|
202 /
40203
|
RW
|
Parameter tied to analog output 2
| 0 – None
2 – Gas concentration
9 – Forced Modbus control, value set in MHR / 40205
|
2
0x00CB
|
203 /
40204
|
RW
|
Forced value for analog output 1***
| 0…1000
(0.0%.. 100.0% of output
scale)
|
0
0x00CC
|
204 /
40205
|
RW
|
Forced value for analog output 2***
| 0…1000
(0.0%.. 100.0% of output
scale)
|
0
0x00D3
|
211 /
40212
|
RW
|
Parameter tied to relay RE1
| 0 –none
2 – gas concentration
9 – control by Modbus control, state set in MHR / 40214
|
2
---|---|---|---|---|---
0x00D4
|
212 /
40213
|
RW
|
Parameter tied to relay RE2
| 0 – none
2 – gas concentration 9- – control by Modbus
control, state set in MHR /
40215
|
2
0x00D5
| 213 /
40214
|
RW
| Forced state for relay RE1***|
0 –off, 1 – on
|
0
0x00D6| 214/ 40215| RW| Forced state for relay RE2***| 0 – off, 1 – on| 0
0x00D7
| 215 /
40216
|
RW
| Switching delay for relay RE1| 0…1000 (s)|
0
0x00D8
| 216 /
40217
|
RW
| Switching delay for relay RE2| 0…1000 (s)|
0
0x00D9
| 217 /
40218
|
RW
| Minimal on/off time for relay RE1| 0…1000 (s)|
0
0x00DA
| 218 /
40219
|
RW
| Minimal on/off time for relay RE2| 0…1000 (s)|
0
Address| Reg / MHR| RW| Description| Supported
values (dec)| Default
---|---|---|---|---|---
| | | | |
0x00DB
| 219 /
40220
|
RW
|
Control logic for relay RE1
| 0 – none
1 – relay on at high values 2 – relay on at low values
|
0
| | | | 3 – relay on at values|
| | | | within the range|
| | | | 4 – relay on for the values|
| | | | out of the range|
| | | | |
0x00DC
| 220 /
40221
|
RW
|
Control logic for relay RE2
| 0 – none
1 – relay on at high values 2 – relay on at low values
|
0
| | | | 3 – relay on at values|
| | | | within the range|
| | | | 4 – relay on for the values|
| | | | out of the range|
0x00DD
| 221 /
40222
|
RW
|
LOW setpoint for relay RE1
|
0…65535 (gas units)
| see Specifications
---|---|---|---|---|---
0x00DE| 222 /
40223
| RW| HIGH setpoint for relay RE1| 0…65535 (gas units)| see Specifications
0x00DF
| 223 /
40224
|
RW
|
LOW setpoint for relay RE2
|
0…65535 (gas units)
| see Specifications
0x00E0| 224 /
40225
| RW| HIGH setpoint for relay RE2| 0…65535 (gas units)| see Specifications
Address
|
Reg / MHR
|
RW
|
Description
|
Supported values (dec)
|
Default
---|---|---|---|---|---
0x00FF
|
255 /
40256
|
RW
|
Sensor, analog outputs, LED and buzzer status
| bit[0]=0/1 – sensor present/absent, RO bit[1]=0/1 – analog outputs deactivated/activated bit[2]=0/1 – in case the sensor is absent, turn signaling off/on analog output1
bit[3]=0/1 – in case the sensor is absent, turn on signaling with low current/high current on analog output1; if bit[2]=0 this bit will be ignored bit[4]=0/1 – in case of sensor absent, turn signaling off/on analog output2 bit[5]=0/1 – in case of sensor absent, turn on signaling with low current/high current on analog output2; if bit[4]==0 this bit will be ignored bit[6]=0/1 – current/voltage output detected on output1, RO
bit[7]=0/1 – current/voltage output detected on output2, RO
bit[8]=0/1 – LED
deactivated/activated bit[9]=0/1 – buzzer deactivated/activated bit[10]=0/1 – LED is on/off in normal condition
|
user defined
| | | | bit[11]=0/1 – 1 Hz (50% on, 50% off) LED signal off/on if relay1 turned on
bit[12]=0/1 – 2 Hz (50% on, 50% off) LED signal off/on if relay2 turned on
|
---|---|---|---|---|---
0x0101| 257 /
40258
| R| Raw gas sensor data| 0…4095, ADC units|
0x0103| 259 /
40260
| R| Gas concentration, gas units| 0…65535, gas units|
0x0105
| 261 /
40262
|
RW
| 0% value
for analog output 1
|
-32000…+32000, gas units
| User defined
0x0106
| 262 /
40263
|
RW
| 100% value
for analog output 1
|
-32000…+32000, gas units
| User defined
0x0107
| 263 /
40264
|
RW
| 0% value
for analog output 2
|
-32000…+32000, gas units
| User defined
0x0108
| 264 /
40265
|
RW
| 100% value
for analog output 2
|
-32000…+32000, gas units
| User defined
- The new value is applied after restart.
- Broadcast slave ID 0 can be used to assign a new ID to the instrument with an unknown ID. When addressing by ID 0 the device shall be the only Modbus instrument in the network. The device will not respond to the Master command when addressed by ID 0.
- This value is dynamic and not kept in EEPROM after a restart.
Warranty
This product is warranted to be free from defects in material and workmanship for a period of one year from the date of the original sale. During this warranty period, the Manufacturer will, at its option, either repair or replace a product that proves to be defective. This warranty is void if the product has been operated in conditions outside ranges specified by the Manufacturer or damaged by customer error or negligence or if there has been an unauthorized modification.
Manufacturer contacts
Evikon MCI OÜ
Teaduspargi 7/9, Tartu
50411 Estonia
info@evikon.eu
www.evikon.eu