112 Wet Film Combs Elcometer 3230 Wet Film Wheels User Guide
- June 6, 2024
- elcometer
Table of Contents
112 Wet Film Combs Elcometer 3230 Wet Film Wheels User Guide
OVERVIEW
WET FILM COMBS
Elcometer 112, 3236 & 112AL
Precision formed, long lasting and reusable hexagonal stainless steel wet film
combs. Available in a range of thicknesses measuring up to 3000μm (120mils)
with 24 or 36 measurement steps depending on the comb.
An aluminium version of the Elcometer 112 is also available, the a Elcometer
112AL . Supplied in packs of 10, each aluminium comb has Metric (25 – 3000μm)
on one side and Imperial (1 – 118mils) on the other.
Elcometer 154
Made from ABS plastic designed to be used once and kept as a record of wet
film thickness measurement for quality assurance or customer requirements.
Supplied in packs of 500, each comb has Metric (50 – 800μm) on one side and
Imperial (7 – 32mils) on the other.
Elcometer 115
Precision formed, long lasting and reusable stainless steel wet film combs.
Four separate wet film thickness ranges are available up to a maximum of
1250µm (50mils) and each comb has 10 measurement steps (teeth).
Elcometer 3238
Similar to the Elcometer 115, the Elcometer 3238 provides the user with more measurement steps (teeth) – 24 per comb. Three separate wet film thickness ranges are available up to a maximum of 1200µm (48mils).
WET FILM WHEELS
Elcometer 3230
The Elcometer 3230 wet film wheel consists of a central eccentric wheel and
two outer concentric wheels. The diameter of the outer wheels is greater than
that of the central wheel. By rolling the gauge through a wet coating, the
centre wheel eventually touches the film. This point on the scale indicates
the thickness. Various wet film thickness ranges are available up to a maximum
of 1000µm (40mils).
Elcometer 3230 (Coil Coating)
Similar to the Elcometer 3230 but the outer wheels are knurled to allow
measurements to be taken on slippery coatings or on fast moving substrates.
Two separate wet film thickness ranges are available; 0 – 50μm (0 – 2mils) and
0 – 100μm (0 – 4mils).
The Elcometer 112AL can be customised with your logo. Please contact Elcometer or your local Elcometer supplier for further information.
BOX CONTENTS
- Elcometer Wet Film Comb or Wheel
- Storage Wallet / Case
- Calibration Certificate (if ordered)
- User Guide
TEST PROCEDURE
Before you start, ensure the wet film comb or wheel is clean, see Section 3.3 ‘Cleaning After Test’ on page en-4, and undamaged as damage to the wet film teeth or wheel circumference will affect the readings.
USING A WET FILM COMB
- Hold the comb perpendicular to the wet film and press the edge of the comb into the film until it is stable on the substrate.
- Remove the comb from the wet film.
- Examine the teeth of the comb and locate the last tooth which is wetted. Read the thickness value of this tooth. The wet film thickness is between this value and the thickness value of the next dry tooth.
In the example shown, the wet film thickness lies between 2400μm and
2600μm.
To use the comb on pipes, ensure it is placed parallel to the longitudinal axis of the pipe.
On rough surfaces, measurements will be made from the surface peaks and therefore will represent the minimum wet film thickness.
A storage wallet / case is not supplied with the Elcometer 112AL and Elcometer
154.
Calibration certificates are not available for the Elcometer 112AL, Elcometer
154 and Elcometer 3230 Coil Coating Wet Film Wheels.
USING A WET FILM WHEEL
The procedure outlined below is for guidance only. Consult the relevant Standard for full details of the applicable test procedure.
- Using a finger and thumb, hold the wheel by its central spindle with the maximum reading on the scale nearest to the paint film.
- Place the wheel into the wet film ensuring that the wheel is perpendicular to the film.
- Roll the wheel across the film through 360°/180° (depending upon standard) and then remove from the surface.
- Locate the first point on the central wheel where the paint has adhered. Read the wet film thickness from the scale on the side of the wheel at this point.
Repeat the procedure at least twice in different places to obtain representative results.
To use the wheel on pipes, roll the wheel at right angles to the longitudinal axis of the pipe.
On rough surfaces, measurements will be made from the surface peaks and therefore will represent the minimum wet film thickness.
CLEANING AFTER TEST
Clean the wet film comb or wheel after each test using a suitable solvent. After cleaning, ensure that all materials are removed and that the gauge is dry.
DO NOT use very aggressive solvents or wire brushes, metal scrapers, metal files, or other metallic tools for cleaning.
Store the wet film comb or wheel in the wallet / case provided when not in use.
A storage wallet / case is not supplied with the Elcometer 112AL and Elcometer 154.
Does not apply to the Elcometer 154 which are designed to be used once and kept as a record of wet film thickness measurement for quality assurance or customer requirements.
TECHNICAL SPECIFICATION
ELCOMETER 112 & 3236 HEXAGONAL WET FILM COMBS (Stainless Steel)
Part Number e| Range| Measurement Steps
K0003236M201| 20 – 370µm| 20, 30, 40, 50, 60, 70, 80, 90, 100, 110, 120, 130,
150, 170, 190, 210, 230, 250, 270, 290, 310, 330, 350, 370µm
K0003236M202| 25 – 2000µm| 25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275,
300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000,
1100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000µm
B112— 1B| 25 – 3000µm| 25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275,
300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 1000, 1100,
1200, 1400, 1600, 1800, 2000, 2200, 2400, 2600, 2800, 3000µm
K0US3236M203| 0.5 – 15mils| 0.5, 0.75, 1.0, 1.25, 1.5, 2, 2.5, 3, 3.5, 4, 4.5,
5, 5.5, 6, 6.5, 7, 8, 9, 10, 11, 12, 13, 14, 15mils
K0US3236M204| 1 – 80mils| 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20,
22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 42, 44, 46, 48, 50, 55, 60, 65, 70,
75, 80mils
B112— 2B| 1 – 120mils| 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 16, 18, 20,
22, 24, 26, 28, 30, 32, 34, 36, 38, 40, 45, 50, 55, 60, 70, 80, 90, 100, 110,
120mils
Accuracy| ±5% of marked value or 3µm (0.12mil) whichever is the greater
Can be used in accordance with: ASTM D 4414-A, AS/NZS 1580.107.3, BS
3900-C5-7B, ISO 2808-1A, ISO 2808-7B, JIS K 5600-1-7, NF T30-125, US NAVY PPI
63101-000, US NAVY NSI 009-32
ELCOMETER 112AL HEXAGONAL WET FILM COMBS (Aluminium)
Part Number| Range| Measurement Steps
| ****
Side A:
| 25, 50, 75, 100, 125, 150, 175, 200, 225, 250, 275, 300, 350, 400, 450, 500,
550, 600, 650, 700, 750, 800,
B112AL12473-3| 25 – 3000µm| 850, 900, 1000, 1100, 1200, 1400, 1600, 1800,
2000, 2200, 2400, 2600, 2800, 3000µm
|
| Side B: 1 – 118mils| 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 16, 18, 20,
22, 24, 26, 28, 30, 31, 33, 35, 39, 43, 47, 55, 63, 71, 79, 87, 94, 102, 110,
118mils
Accuracy| Nominal Values
Can be used in accordance with: ASTM D 4414-A, AS/NZS 1580.107.3, BS
3900-C5-7B, ISO 2808-1A, ISO 2808-7B, JIS K 5600-1-7, NF T30-125, US NAVY PPI
63101-000, US NAVY NSI 009-32
Optional Calibration Certificates are available to purchase separately. Calibration Certificates must be requested at time of order, they can not be supplied retrospectively.
ELCOMETER 115 WET FILM COMBS (Stainless Steel)
Part Number e| Range| Measurement Steps
B11529455M| 20 – 325µm| 20, 35, 50, 75, 100, 125, 175, 225, 275, 325µm
B11529456M| 50 – 450µm| 50, 75, 100, 150, 200, 250, 300, 350, 400, 450µm
B11529457M| 50 – 750µm| 50, 100, 150, 200, 250, 350, 450, 550, 650, 750µm
B11529458M| 125 – 1250µm| 125, 250, 375, 500, 625, 750, 875, 1000, 1125,
1250µm
B11529451E| 1 – 13mils| 1, 1.5, 2, 3, 4, 5, 7, 9, 11, 13mils
B11529452E| 2 – 18mils| 2, 3, 4, 6, 8, 10, 12, 14, 16, 18mils
B11529453E| 2 – 30mils| 2, 4, 6, 8, 10†, 10†, 15, 20, 25, 30mils
B11529454E| 5 – 50mils| 5, 10, 15, 20, 25, 30, 35, 40, 45, 50mils
Accuracy| ±5% of marked value or 3µm (0.12mil) whichever is the greater
Can be used in accordance with: ASTM D 4414-A, AS/NZS 1580.107.3, BS
3900-C5-7B, ISO 2808-1A, ISO 2808-7B, JIS K 5600-1-7, NF T30-125, US NAVY PPI
63101-000, US NAVY NSI 009-32
ELCOMETER 3238 LONG EDGE WET FILM COMBS (Stainless Steel)
Part Number e| Range| Measurement Steps
K0003238M201| 5 – 120µm| 5µm intervals
K0003238M202| 25 – 600µm| 25µm intervals
K0003238M203| 50 – 1200µm| 50µm intervals
K0US3238M201| 0.5 – 6mils| 0.5mil intervals
K0US3238M202| 1 – 24mils| 1mil intervals
K0US3238M203| 2 – 48mils| 2mil intervals
Accuracy| ±5% of marked value or 3µm (0.12mil) whichever is the greater
Can be used in accordance with: ASTM D 4414-A, AS/NZS 1580.107.3, BS
3900-C5-7B, ISO 2808-1A, ISO 2808-7B, JIS K 5600-1-7, NF T30-125, US NAVY PPI
63101-000, US NAVY NSI 009-32
ELCOMETER 154 PLASTIC WET FILM COMBS
Part Number| Range| Measurement Steps
B154— 1| Side A: 50 – 800µm| 50, 65, 75, 90, 100, 125, 150, 175, 200, 250,
300, 400, 500, 600, 700, 800µm
Side B: 2 – 32mils| 2, 2.5, 3, 3.5, 4, 5, 6, 7, 8, 10, 12, 16, 20, 24, 28,
32mils
Accuracy| Nominal Values
Can be used in accordance with: BS 3900-C5-7B, ISO 2808-1A, ISO 2808-7B, JIS K
5600-1-7, NF T30-125
Optional Calibration Certificates are available to purchase separately. Calibration Certificates must be requested at time of order, they can not be supplied retrospectively. Two 10mils values – one on each edge of the comb.
ELCOMETER 3230 WET FILM WHEELS
Part Number e| Range| Graduations| Part Number e|
Range| Graduations
K0003230M001| 0 – 25µm| 1.25µm| K0US3230M001| 0 – 1mil| 0.05mil
K0003230M016| 0 – 40µm| 2.0µm| | |
K0003230M002| 0 – 50µm| 2.5µm| K0US3230M002| 0 – 2mils| 0.10mil
K0003230M003| 0 – 100µm| 5.0µm| K0US3230M003| 0 – 4mils| 0.20mil
K0003230M004| 0 – 150µm| 7.5µm| K0US3230M004| 0 – 6mils| 0.25mil
K0003230M005| 0 – 200µm| 10.0µm| | |
K0003230M006| 0 – 250µm| 12.5µm| | |
K0003230M007| 0 – 300µm| 15.0µm| K0US3230M005| 0 – 12mils| 0.50mil
K0003230M008| 0 – 400µm| 20.0µm| | |
K0003230M009| 0 – 500µm| 25.0µm| K0US3230M006| 0 – 20mils| 1.0mil
K0003230M010| 0 – 1000µm| 50.0µm| K0US3230M007| 0 – 40mils| 2.0mils
Accuracy| ±5% of marked value or 3µm (0.12mil) whichever is the greater
Accessories| KT003230N003: Wet Film Wheel Handlef; 15cm (6”)
KT003230N002: Wet Film Wheel Handlef; 50cm (19”)
Can be used in accordance with: ASTM D 1212-A, AS/NZS 1580.107.3, BS
3900-C5-7A, ISO 2808-1B, ISO 2808-7A, JIS K 5600-1-7, NF T30-125
ELCOMETER 3230 COIL COATING WET FILM WHEELS
Part Number| Range| Graduations| Part Number| Range|
Graduations
K0003230M017| 0 – 50µm| 2.5µm| K0US3230M017| 0 – 2mils| 0.10mil
K0003230M018| 0 – 100µm| 5.0µm| K0US3230M018| 0 – 4mils| 0.20mil
Accuracy| Nominal Values
Can be used in accordance with: ASTM D 1212-A, AS/NZS 1580.107.3, BS
3900-C5-7A, ISO 2808-1B, ISO 2808-7A, JIS K 5600-1-7, NF T30-125
Optional Calibration Certificates are available to purchase separately.
Calibration Certificates must be requested at time of order, they can not be
supplied retrospectively.
Wet film wheel handles are not compatible with Elcometer 3230 Coil Coating Wet
Film Wheels.