ANALOG DEVICES EVAL-LT8357-AZ 60V Low IQ Boost Controller User Manual
- June 6, 2024
- Analog Devices
Table of Contents
ADI Power by Linear™
DEMO MANUAL
EVAL-LT8357-AZ
LT8357
60V Low IQ Boost Controller
DESCRIPTION
Evaluation circuit EVAL-LT8357-AZ features the LT ® 8357as a 200kHz low EMI
and low IQ, boost controller with a 24V output from 4.5V to 20V input. This
evaluation circuit features Spread Spectrum Frequency Modulation (SSFM) and
EMI filters to provide optimum EMI performance. The board also contains
placeholders and an outline to attach clips for an optional EMI Shield
attachment. This application circuit can output 2A (see Figure 4 Maximum
Output Current vs VIN curve). When placed in shutdown, the converter has very
low quiescent current, ideal in automotive and other battery-powered
applications. PULSE SKIP and BURST modes are selectable with jumper JP1. Each
user-selectable option enables low quiescent current at light load and can
also be combined with SSFM operation using JP1.
The LT8357 boost controller IC operates over an input range of 3V to 60V,
suitable for automotive, telecom, and industrial applications. It exhibits a
low quiescent current of 8μA, making it ideal for battery-operated systems. It
drives a low-side N-channel power MOSFET with a 5V split gate drive. The
converter provides adjustable and synchronizable operation from 100kHz to 2MHz
with the SSFM option. At light load, either PULSE SKIP or low-ripple BURST
mode can be selected to improve the efficiency.
The LT8357 pack’s popular features such as soft-start, input under-voltage
lockout, adjustable switching frequency and clock synchronization. The Power
Good (PGOOD) flag indicates when the output voltage is in regulation. The
LT8357 comes in a thermally enhanced 12-lead plastic MSE package. The LT8357
data sheet gives a complete description of the part, pins, features,
operation, and application information. The data sheet must be read in
conjunction with this user guide for EVAL-LT8357-AZ.
Design files for this circuit board are available.
All registered trademarks and trademarks are the property of their respective
owners.
BOARD PHOTO
PERFORMANCE SUMMARY
Specifications are at TA = 25°C
| PARAMETER | CONDITIONS | MIN | TYP | MAX | UNITS |
|---|---|---|---|---|---|
| Input Voltage (VIN) | 24VOUT | 4.5 | 20 | V | |
| Output Voltage (VOUT) | R7 = 10MΩ, R9 = 432kΩ | 24 | V | ||
| Maximum Output Current* | 12VOUT, 4.5VIN | ||||
| 12VOUT, 8VIN to 20VIN | 1 |
2
| A
A
Switching Frequency| R11 = 174kΩ, SSFM OFF
R11 = 174kΩ, SSFM ON| 200| 200| 238| kHz
kHz
Input EN Voltage (Rising)| R1 = 1MΩ, R2 = 374kΩ, JP2 = UVLO| 4.5| V
Input UVLO Voltage (Falling)| R1 = 1MΩ, R2 = 374kΩ, JP2 = UVLO| 4.3| V
Typical Efficiency (with EMI filters)| 12VIN, 24V 2.0A Output, JP1 = BURST|
95| %
PGOOD (Power Good) Voltage| Power Good
Power NOT Good| 5.0
0| V
V
Zero Load Quiescent Current (24VOUT)
JP2 = LOW IQ
R7 = 10MΩ, R9 = 432kΩ| 9VIN, JP1 = PULSE SKIP
9VIN, JP1 = BURST
12VIN, JP1 = PULSE SKIP
12V,IN JP1 = BURST| 950
28
870
22| µA
µA
µA
µA
*Please see Figure 4 and Output Voltage and Power section for more details.
QUICKSTART PROCEDURE
Evaluation circuit EVAL-LT8357-AZ is easy to set up to evaluate the performance of the LT8357. Refer to Figure 1 for proper measurement equipment setup and follow the procedure below:
- Connect EN/UVLO turret to GND.
- With power off, connect the input power supply to the board through VIN and GND terminals. Connect the load to the terminals VOUT and GND.
- Turn on the power at the input. Increase VIN slowly to 12V. NOTE: Make sure that the input voltage is always within specification. To operate the board with higher input/ output voltage, input and output capacitors with higher voltage ratings might be needed.
- Disconnect EN/UVLO from GND and the output turns on.
- Check for the proper output voltage. The output should be regulated at 24V and the PGOOD flag should be high (5V).
- Once the proper output voltage is established, adjust the input voltage and load current within the operating range and observe the output voltage regulation, ripple voltage, efficiency, and other parameters.
- Set JP1 and JP2 to examine the low IQ, light load operation of the LT8357. SSFM can be turned on and off with JP1 as well.
NOTE: When measuring the input or output voltage ripple, care must be taken to avoid a long ground lead on the oscilloscope probe. Measure the input or output voltage ripple by touching the probe tip directly across the input and output capacitors.
OUTPUT VOLTAGE AND POWER
The LT8357 is a low IQ boost controller. It can boost voltages up with input
up to 60V and 5V gate drive MOSFETs. The 5V INTVCC provides the gate drive for
the external N-channel power MOSFET. Although EVAL-LT8357-AZ is set for 24V
output, the feedback resistors R7 and R9 can be easily adjusted for higher or
lower output voltage. In addition to adjusting feedback resistors, the input
and output capacitors should be sized appropriately. The catch diode, D1, and
MOSFET, Q1, must also be able to handle the output voltage. Q1 and D1 are
assembled with appropriately rated components for the 24V output application.
The peak switch’s current limit is 15A, allowing for 2A operation throughout
the entire VIN range. However, the thermal limitations of some components
limit full 2A DC operation below 8V. See Figure 4 to see the full DC operation
maximum output current versus VIN. 2A load with transient operation down to
4.5V is allowed. The output ferrite bead limits output current to 2A maximum.
PULSE SKIP, BURST, SSFM, SYNC
The LT8357 achieves low power consumption at light loads. The different
SYNC/MODE pin states can be evaluated by changing the position of jumper JP1.
It is easy to change from BURST to PULSE SKIP and to explore SSFM ON, SSFM
OFF, and external SYNC with this jumper.
PULSE SKIP allows low quiescent current at light load consumption without
changing switching frequency until a very light load. BURST allows the lowest
light load power consumption and has a unique low ripple feature on the
LT8357. These two features can be explored further in the datasheet of the
LT8357. For extremely light load power consumption on EVAL-LT8357-AZ, the
feedback resistor R7 is set to 10MΩ, and R9 to 432kΩ resistor.
For an even lower no-load input current, the JP2 jumper should be set to LOW
IQ. Then the quiescent current of the converter can drop as low as 20µA.
Spread Spectrum Frequency Modulation (SSFM) can be enabled to reduce the
emissions of the converter. SSFM spreads the frequency between the RT
frequency and +19% higher.
If an external SYNC signal is provided, the SYNC option of JP1 can be used to
synchronize with an external clock. The clock frequency should be slightly
higher than the RT programmed frequency for best performance.
SPLIT GATE RESISTORS
The LT8357 features split gate drive pins. GATEP pulls the N-channel MOSFET
gate high and GATEN pulls the gate low. These rates can be set separately with
two different gate resistors. EVAL-LT8357-AZ features a 5.1Ω GATEP resistor R3
and a board shorted (0Ω) GATEN resistor R5. The board user can evaluate
different gate speeds for a balance of emissions, efficiency, and thermal
performance. If one desires to populate R5 with a resistor, the copper trace
on the board must be cut.
EN/UVLO
R1 and R2 set the Undervoltage lockout falling and rising thresholds. The
LT8357 data sheet gives a formula for calculating these values. EVAL-LT8357-AZ
has a falling UVLO threshold of 4.3V and a rising threshold of 4.5V. This
threshold can easily be adjusted by changing resistors R1 and R2 according to
the datasheet equations.
PGOOD
The Power Good (PGOOD) flag indicates when the output voltage is valid on the
LT8357. The PGOOD flag can be monitored with a simple multimeter at the PGOOD
turret. A high signal indicates that the output voltage is within range and a
low signal indicates that the output voltage is not within its valid range.
See datasheet for details. The turret can be left floating when not in use.
TEST RESULTS
Figure 2. EVAL-LT8357-AZ Efficiency and Power Loss with VIN = 12V to VOUT = 24V. EVAL-LT8357-AZ is Assembled with EMI Filters
Figure 3. EVAL-LT8357-AZ Efficiency and Power Loss with VIN = 16V to VOUT = 24V. EVAL-LT8357-AZ is Assembled with EMI Filters
Figure 4. EVAL-LT8357-AZ Steady State Maximum Output Current vs Input Voltage
Figure 5. EVAL-LT8357-AZ No Load: Input Current vs Input Voltage with JP1 = BURST, JP2 = LOW IQ
Figure 7. EVAL-LT8357-AZ VOUT Transient Response with JP1 = PULSE SKIP 12VIN 24VOUT 2A to 1A Transient
Figure 8. EVAL-LT8357-AZ CISPR25 Voltage Conducted EMI Average
Performance with 12VIN to 24VOUT at 2A, JP1 = BURST + SSFM
Figure 9. EVAL-LT8357-AZ CISPR25 Voltage Conducted EMI Peak Performance with 12V to 24V at 2A, JP1 = BURST + SSFM
Figure 10. EVAL-LT8357-AZ CISPR25 Radiated EMI Average Performance with 12VIN to 24VOUT at 2A, JP1 = BURST + SSFM
Figure 11. EVAL-LT8357-AZ CISPR25 Radiated EMI Peak Performance with 12VIN to 24VOUT at 2A, JP1 = BURST + SSFM
EMISSIONS SHIELD (OPTION)
For the ultimate lowest emissions, an EMI shield can be attached to EVAL- LT8357-AZ. The PCB was fabricated with placeholders for eight shield clips that can hold a 44mm × 44mm metal shield. Part numbers for an example shield are provided in the Parts List section under the Hardware. The top silkscreen picture (Figure 12) shows the placeholders for the eight surface mount shield clips. Then the emissions of the board can be tested with and without the removable clip shield.
Figure 12. EMI Shield Clips Can Be Soldered to the Eight Placeholders on the PCB. A Square 44mm × 44mm Outline Shows Where the EMI Shield Fits onto the PCB
PARTS LIST
| ITEM | QTY | REFERENCE | PART DESCRIPTION | MANUFACTURER/PART NUMBER |
|---|
Required Electrical Components
1| 2| C4, C5| CAR, 22pF, X7R, 25V, 20%, 1210, AEC-0200| TAIYO YUDEN,
TMK325B7226MMHP
2| 1| C7| CAR, 0.022pF, X7R, 25V, 10%, 0603, AEC-0200| KEMET,
C0603C223K3RACAUTO
3| 1| C8| CAR, 1pF, X7R, 25V, 10%, 0603, AEC-0200| MURATA, GCM188R71E105KA64D
4| 1| C9| CAR, 0.1pF, X7R, 50V,10%, 0603, AEC-0200| TDK, CGA3E2X7R1H104K
5| 1| C10| CAR, 2.2pF, X5R, 50V,10%, 0603| TAIYO YUDEN, UMK107BBJ225KA-T
6| 4| C12, C13, C19, C20| CAR, 10pF, X7S, 50V, 10%, 1210, AEC-Q200| MURATA,
GCM32EC71H106KAO3L
7| 1| C16| CAR, 100pF, ALUM, 35V, 20%, SMD, AEC-0200| PANASONIC, EEHZK1V101XP
8| 1| D1| DIODE, SCHOTTKY, 40V, 3A, SOD-123W, AEC-13101| NEXPERIA, PMEG4030ER
9| 1| L1| IND., 10pH, POWER, 20%, 8.7A, 23.1 mf2, 8.8mm x 8.3mm| COILCRAFT,
XAL8080-103MEB
10| 1| 1| XSTR., MOSFET, N-CH, 30V, 40A, TSDSON-8 FL| INFINEON, BSZO500NSI
11| 1| R1| RES., 1M, 1%, 1/10W, 0603, AEC-0200| VISHAY, CRCW06031MOOFKEA
12| 1| R2| RES., 374k, 1%, 1/10W, 0603, AEC-Q200| PANASONIC, ERJ3EKF3743V
13| 1| R6| RES., 0.00452,1%, 1W, 0508, LONG-SIDE, AEC-Q200-SENSE| SUSUMU,
KRL2012E-M-R004-F-T5
14| 1| R7| RES., 10M, 1%, 1/10W, 0603, AEC-0200| PANASONIC, ERJ3EKF1005V
15| 1| R9| RES., 432k, 1%, 1/10W, 0603, AEC-Q200| NIC, NRCO6F4323TRF
16| 1| R10| RES., 13k, 1%, 1/10W, 0603, AEC-0200| VISHAY, CRCW060313KOFKEA
17| 1| R11| RES., 174k, 1%, 1/10W, 0603, AEC-Q200| PANASONIC, ERJ3EKF1743V
18| 1| U1| IC, CURRENT MODE, DC/DC CONTROLLER, WIDE
INPUT RANGE, MSOP-12| ANALOG DEVICES, LT8357JMSE#PBF
Optional Low EMI Components
1| 2| C1, C2| CAP, 22pF, X7R, 25V, 20%, 1210, AEC-Q200| TAIYO YUDEN,
TMK325B7226MMHP
2| 1| C3| CAP, 68pF, ALUM ELECT 25V, 20%, 6.3mm x 5.8mm, RADIAL, SMD,
AEC-0200| PANASONIC, EEEFN1E680P
3| 2| C17, C18| CAP, 1pF, X5R, 50V, 10%, 0603, AEC-0200| TAIYO YUDEN,
UMK107ABJ105KAHT
4| 1| FB1| IND., 60052 AT 100MHz, FERRITE BEAD, 25%, 2A, 100mQ, 1206| WURTH,
74279218
5| 1| L2| IND., 1.5pH, SHIELDED PWR, 20%, 10.3A, 6.2mQ, 6.71mm x 6.51 mm,
AEC-Q200| COILCRAFT, XGL6030-152MEB
6| 1| R3| RES., 5.152, 1%, 1/10W, 0603, AEC-Q200| VISHAY, CRCW06035R1OFKEA
7| 0| R5| RES., OPTION, 0603|
Optional Electrical Components
1| 0| C6, C11| CAP, OPTION, 0603|
2| 0| R4| RES., OPTION, 0603|
3| 2| R8, R12| RES., 100k, 1%, 1/10W, 0603, AEC-0200| VISHAY, CRCW0603100KFKEA
| ITEM | I QTY | I REFERENCE | I PART DESCRIPTION | MANUFACTURER/PART NUMBER |
|---|
Hardware: For Evaluation Circuit Only
1| 5| E1, E2, E4, E6, E7| TEST POINT TURRET 0.094″ MTG. HOLE, PCB 0.062″ THK|
MILL-MAX, 2501-2-00-80-00-00-07-0
2| 2| E3, E5| TEST POINT TURRET 0.064″ MTG. HOLE, PCB 0.062″ THK| MILL-MAX,
2308-2-00-80-00-00-07-0
3| 2| J1, J2| CONN., BANANA JACK, FEMALE, THT, NON INSULATED, SWAGE, 0.218″|
KEYSTONE, 575-4
4| 1| JP1| CONN., HDR, MALE, 2×5, 2mm, VERT, ST THT| WURTH ELEKTRONIK,
62001021121
5| 1| JP2| CONN., HDR., MALE, 1×3, 2mm, VERT, ST THT| SULLINS CONNECTOR
SOLUTIONS, NRPNO31PAEN-RC
6| 4| MP1, MP2, MP3, MP4| STANDOFF NYLON, SNAP-ON, 0.50″| KEYSTONE, 8833
7| 2| XJP1, XJP2| CONN., SHUNT FEMALE, 2-POS, 2mm| WURTH ELEKTRONIK,
60800213421
8| 0| CL1-CL8| EIGHT EMI SHIELD CLIPS| WURTH ELEKTRONIK, 36900000
9| 0| SH1| EMI SHIELD 44mm x 44mm| WURTH ELEKTRONIK, 36907406S
SCHEMATIC DIAGRAM
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taken to avoid performance degradation or loss of functionality.
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