CPG CK-HPSU212 Gas Step Up Hot Plate User Manual

CK-HPSU212 Gas Step-Up Hot Plate
User Manual

MODELS: CK-HPSU212, CK-HPSU424, CK-HPSU636

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or parts, this information is required.

Model Number………………………
Serial Number………………………
Date Purchased……………………………

WARNING: For your safety, do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliances. Keep the area free and clear of combustibles. (See ANSI Z83. 14B, 1991).
WARNINGImproper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation operating and maintenance instructions thoroughly before installing, or servicing this equipment.
WARNINGInstructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.
CAUTION: These models are designed, built, and sold for commercial use only. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone
using the equipment will use it correctly and not injure themselves or harm the equipment.
GAS PRESSURE
The appliance and its individual shutoff valve (to be supplied by the user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing it’s individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).
WARNING A factory-authorized agent should handle all maintenance and repair. Before doing any maintenance or repair, contact your authorized service representative.
Congratulations on your purchase of CPG commercial cooking equipment. CPG takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure the best results, it is important that you read and follow the instructions in this manual carefully.

LOCATION OF DATA PLATE

The data plate is located on the side panel. IMMEDIATELY INSPECT FOR SHIPPING DAMAGE Equipment should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) If concealed damage or loss is not apparent until after the equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
Installation should be performed by a qualified installer who thoroughly read, understands, and follows these instructions.
If you have questions concerning the installation, operation, maintenance, or service of this product, visit Cooking Performance Group’s website at www.CookingPerformanceGroup.com.

SAFETY PRECAUTIONS

DANGERThis symbol warns of imminent hazards which will result in serious injury or death.
WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.
CAUTION: This symbol refers to a potential hazard or unsafe practice, which could result in minor or moderate injury or product or property damage.
NOTICE: This symbol refers to information that needs special attention or must be fully understood even though not dangerous.
NOTICE: This product is intended for commercial use only. Not for household use.
NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to the requirement for installation of equipment. Therefore, installation should comply with all local codes.

GENERAL INSTALLATION INSTRUCTIONS

Ensure gas supply and gas type, as shown on the unit nameplate, match.
Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA-B149.1, or the Propane Installation Code, CSA-B149.2 as applicable and in accordance with local codes.
Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the unit by turning the adjustment screw at the bottom of each leg. Do not slide the unit with legs mounted, lift if necessary to move the unit.
Pipe threading compound must be resistant to the action of liquefied petroleum gases.
Caution: DO NOT use an open flame to check for leaks. Check all gas piping for leaks with a soap and water solution before operating the unit.
THESE UNITS ARE SUITABLE FOR INSTALLATION ON NON-COMBUSTIBLE SURFACES ONLY.
Combustible clearances: 6″ sides (152 mm) 6″ rear (152 mm) 4″ floor (102 mm) Noncombustible clearances: 0″ sides (0 mm) 0″ rear (0 mm) 4″ floor (102 mm)
Do not obstruct the flow of combustion and ventilation air, under the unit by the legs or behind the unit by the flue.
Adequate clearance for air openings into the combustion chamber is required. Do not place objects between the bottom of the unit and the countertop.
There must be adequate clearance for the removal of the front panel. All major parts except the burners are removable through the front if the gas line is disconnected.

SPECIFICATION AND DIMENSIONS

MODEL| WIDTH| DEPTH| HEIGHT| # OF| BTU/PER| TOTAL| W.C.
---|---|---|---|---|---|---|---
| IN. (MM)| IN. (MM)| IN. (MM)| BURNERS| NAT/LP| BTU/ Hr| IN.
CK-HPSU212| 12(the 30S)| 26.8(680)| 18.9(480)| 2| 30,000| 60,000| 6/10
CK-HPSU424| 24(610)| 26.8(680)| 18.9(480)| 4| 30,000| 120,000| 6/10
CK-HPSU636| 36(915)| 26.8(680)| 18.9(480)| 6| 30,000| 180,000| 6/10

Note regulator ­ 75mm/3.25 inch depth. The dimensions above do not include regulators.

CONVERSION

Instructions are for conversion from Natural Gas to Propane (L.P.) on all models. The conversion should be done before connecting the unit to the gas supply. Units are shipped from the factory equipped for use with natural gas. Orifices necessary for LP (propane) are provided in a bag tied to the valve on the front panel.

LIGHTING INSTRUCTIONS

Lighting pilot
The pilot light on the appliance has been set at the factory. A screwdriver may be required for the first lighting to adjust the flame for your elevation.

1. Turn off the manual valve and wait 5 minutes to clear the gas.
2. Turn all knobs to the “OFF” position.
3. Hold an ignition source (match) at the pilot. When the flame is established, remove the ignition source.
4. Turn the burner knobs to “ON”. If the burner does not ignite, promptly open the pilot valve more. If the pilot flame appears larger than necessary, turn it down and reset the burner ignition. The pilot flame should be as small as possible but large enough to guarantee reliable ignition of the burners when the knobs are turned to “ON”.

Lighting main burner
To light burner, turn the knob to “ON.” Then back off to the desired flame level. The range of adjustment is virtually infinite between “ON” and “OFF”.
Main burner air supply:

1. For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in incomplete combustion. Insufficient air supply results in a yellow streaming flame. The primary air supply is controlled by an air shutter on the front of the burner.
2. Loosen the screws on the front of the burner and adjust the air shutter to eliminate the yellow tips of the burner flame. Lock the air shutter in place by tightening the screws.

CAUTION All burners are lit by constantly burning pilots. Turning the valve to the desired flame height is all that is required to put the unit in service.
Do not permit fans to blow directly at the unit. Wherever possible, avoid open windows next to the units’ sides or back. Avoid wall-type fans which create air cross-currents within a room.
It is also necessary that sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmospheric pressure will occur, affecting the operation and causing undesirable working conditions.
A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changing draft conditions.
All valves must be checked and lubricated periodically. This must be done by an authorized service representative in your area.

CLEANING & MAINTENANCE

CAUTION: Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit, marring its appearance and making it susceptible to dirt accumulation. Do not use steel wool, other abrasive cleaners, or cleaners/sanitizers containing chlorine, iodine,
ammonia or bromine chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit.
Daily

1. Thoroughly clean back, sides, top, and front of the unit.
2. Clean grates daily.

Weekly

1. Clean unit thoroughly. Clean stainless steel or chromed surfaces with a damp cloth and polish with a soft, dry cloth. A detergent may be used for cleaning. To remove discolorations, use a non-abrasive cleaner.
2. To clean the drip pan: remove the drip pan by grabbing the handle and pulling it out of the opening in the front panel. To replace the pan, reverse this procedure.
3. Burner air shutter openings must be kept clean. Main burner ports must be kept clean. To clean burners, boil them in a strong solution of lye water for 15 to 20 minutes. Then either brush with a wire brush or clean gas ports with a sharp-pointed metal instrument to ensure open ports.

CAUTION: Clean the regulator at least once a month. Make sure the vent opening is open and not blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as well and it could shorten the life of the product.
SERVICE /REPAIR
NOTE: THIS APPLIANCE MUST ONLY BE SERVICED BY AN AUTHORIZED AGENT.
NOTE: Parts protected by the manufacturer or his agent are not to be adjusted by the installer unless the installer is an authorized service agent. If you have any questions or problems contact your nearest Service Representative.
EXPLOSION VIEW DRAWING
MODEL: CK-HPSU424
Spare Parts List

NO.

| DESCRIPTION| MODEL| CODE|

QTY

---|---|---|---|---
1| Dial| CK-HPSU212 CK-HPSU424 CK-HPSU636| 06.05.1472429| 2
4|
6
2| Tray| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.05.1029410
01.05.1029318
01.05.1029365| 1
3| Foot| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.02.1005373| 4
4| Regulator| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.22.1069501| 1
5| Orifice| CK-HPSU212-NAT CK-HPSU424-NAT CK-HPSU636-NAT| 01.20.1068643| 2
4
6
CK-HPSU212-LPG CK-HPSU424-LPG CK-HPSU636-LPG| 01.20.1068652| 2
4
6
6| Burner| CK-HPSU212 CK-HPSU424 CK-HPSU636| 06.05.1472521| 2
4
6
7| Grate| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.03.1015096| 2
4
6
8| Pilot pipe assy.-Rear| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.24.1071026| 1
2
3
9| Orifice connection-Front| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.18.1067402| 1
2
3
10| Orifice connection-Rear| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.18.1067404| 1
2
3
11| Pilot pipe assy.-Front| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.24.1071015| 1
2
3
---|---|---|---|---
12| Main pipe assy.-Front| CK-HPSU212 CK-HPSU424 CK-HPSU636| 06.05.1473192| 1
2
3
13| Main pipe assy.-Rear| CK-HPSU212 CK-HPSU424 CK-HPSU636| 06.05.1473193| 1
2
3
14| Valve connection| CK-HPSU212 CK-HPSU424 CK-HPSU636| 66.04.1820085| 2
4
6
15| Valve| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.20.1068502| 2
4
6
16| Pilot valve| CK-HPSU212 CK-HPSU424 CK-HPSU636| 01.20.1068508| 1
2
3

Cooking Performance Group
Lancaster, Pennsylvania
website: www.cookingperformancegroup.com

References

• Cooking Equipment by Cooking Performance Group (CPG)

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