AMiO 0120 Hydraulic Bottle Jack Instruction Manual

Hydraulic bottle jack

OPERATING INSTRUCTIONS

IMPORTANT!
Please read this instruction carefully before using your jack. Proper use and care of the jack will be helpful to assure you of continuous safe trouble-free problems.

SAFETY INSTRUCTIONS:

• Never overload the jack! Exceeding the load limit can be dangerous to the person operating the lift and the vehicle being lifted.
• Make sure the jack is in good working condition before each use
• Use the jack only to raise the vehicle, and secure the vehicle with additional jacks once the proper height has been reached.
• It is not allowed to work with the car on the jack itself!
• The product is designed for use on a hard surface, use on other surfaces will result in a loss of stability.
• Do not use the jack for lifting people.
•  Always lock vehicle wheels and apply the parking brakes.
• Use only lifting points indicated by the vehicle manufacturer.
• Do not change the setting of the safety valve.

OPERATING INSTRUCTIONS:

1. When this jack leaves the factory for shipment. The vent plug on top of the oil chamber is closed to prevent the oil from being spilled. Also, the oil chamber contains the right amount of oil before shipment. Bg was found open. It is necessary to check the oil level before pumping.
2. With the release valve open, the pump handles about 6 full strokes to assure complete distribution of oil.
3. The close release valve and jack are ready to use.
4. ALWAYS CENTRE THE LOAD ON THE SADDLE OF JACK. Off-center before using it for the first time, remove the cover plate, unscrew the vent plug until there is a 1/16” gap. If an oil spill is evident.  Or if the vent plu loads and loads lifted while jack Is not sitting level may damage the jack.

BEFORE USING THE JACK:

During shipment or handling, the air in the jack can become trapped in the hydraulic system causing the jack to malfunction. To release air from the hydraulic system:

1. Turn release valve counter-clockwise with handle no more than two full turns.
2.  Remove oil fill plug.
3. Pumpjack handles quickly in several full strokes.
4. Repeat the above steps as needed. Remember to replace the oil fill plug

INSTRUCTIONS FOR USING THE JACK:

TO RAISE:

1. With one end of the jack handle, CLOSE RELEASE VALVE TIGHTLY by turning it clockwise.
2. Place the vehicle in PARK (in gear on standard transmissions) and apply the emergency brake.
3. Place the jack under the vehicle at the proper lifting location. (Refer to vehicle Owner’s Manual). If needed, turn the extension screw-on the jack counterclockwise until it comes in contact with the vehicle.
4. Insert the jack handle into the handle socket. PUMP THE HANDLE (operate it up and down) to lift the vehicle to desired heights.

TO LOWER

1. Remove handle use small end to SLOWLY open release valve. (To open turn SLOWLY In a counter-clockwise direction).
2. When the vehicle is fully lowered, remove the jack. If the extension screw has been extended, turn it clockwise until it retracts enough to remove from the vehicle
3. When a jack has been removed from the vehicle, a close release valve for storage.

GENERAL CARE OF YOUR JACK:

1. When the jack is not in use lifting arm and pump lever should be in the full down position. This will protect the precision machined surfaces of the ram and the piston from corrosion.
2. The container is filled with 7fl.oz of hydraulic jack oil. For best results, always use a good grade when adding or replacing oil. Avoid mixing types of oil. Do not use brake fluid, alcohol, glycerine, detergent motor oil, or dirty oil. Proper fluid can cause serious internal. Damage to the jack, Esso brand (or equivalent) SAE 10 hydraulic oil is recommended in jacks with hydraulic systems.
3. Keep your jack clean and well lubricated, as well as the outside moving parts such as the lifting arm spindle, wheel bearings, and cross headpin.
4. Should any other parts be required, please refer to the sectional drawings and quote the appropriate part number, along with the serial number of the jack when ordering.
5. ADDING OIL: with the arm fully lowered and jack on level ground, remove the oil fill plug. Add oil if the level is more than ½” below the hole replace the cover plate.
6. REPLACING OIL: Oil should be replaced at least once every year. To drain oil remove the cover plate. Oil filler plug and release valve. Be VERY CAREFUL to not allow dirt or any foreign matter into the system.
7. LUBRICATION: Put grease in fitting on base and lubricate lifting arm spindle with oil, every 3 months.
8. RUST PREVENTION: Clean and wipe with an oily cloth, the piston ram and pump piston every 3months or when signs of rust or corrosion appear. When not in use, always leave the saddle and pump piston in the completely down position.

TROUBLESHOOTING:

1. Jack will not lower completely
   Air in hydraulic system / Purge air from the hydraulic system
   Release valve stuck / Transfer weight load and a clean valve

2. Jack will not lower their weight
   Release valve in open position / Close release valve tightly

3. Jack will not lift to full height
   Oil level low / Fill to the recommended level
   Air in hydraulic system / Purge air from the hydraulic system

4. Weak lifting
   Air in hydraulic system / Purge air from the hydraulic system
   Dirty oil / Change oil Use SAE 5W
   Release valve not completely closed / Close release valve tightly.

5. Jack will not lift the load
   Excessive weight / Decrease weight or change to a higher capacity jack
   Release valve In open position / Turn the valve clockwise and tighten the Oil level low / Fill to the recommended level

TECHNICAL DATA:

P/N: 01270:
Capacity 2000 kg
Lifting height 150 – 280 mm
Base 90 mm x 80 mm
Screw height 50 mm
P/N: 01271:
Capacity 5000 kg
Lifting height 185 – 355 mm
Base 105 mm x 105 mm
Screw height 60 mm
P/N: 02087:
Capacity 10 000 kg
Lifting height 200 – 385 mm
Base 125 x 125 mm
Screw height 60 mm
P/N: 01702:
Capacity 20 000 kg
Lifting height 235 – 440 mm
Base 150 x 150 mm
Screw height 60 mm

DECLARATION OF CONFORMITY

We, AMiO Sp. z o.o., ul. Handlowa 3, 41-807 Zabrze declare on our own responsibility, that the product Bottle Hydraulic jack P/N: 01270, 01271,01702, 02087 conforms with all requirements of Machinery Directive: 2006/42/EC
and complies with the standard
EN 1494:2000+A1:2008
Zabrze, 2021
Grzegorz Dudziak

ENVIRONMENTAL PROTECTION

This marking is shown on the product and its literature indicates this kind of product mustn’t be disposed of with household wastes at the end of its working life in order to prevent possible harm to the environment or human health. Therefore the customers are invited to supply to the correct disposal, differentiating this product from other types of refusals and recycle it in a responsible way, in order to reuse this component. The customer, therefore, is invited to contact the local supplier office for relative information on the differentiated collection and the recycling of this type of product.

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