ujk 103570 Otoro Palm Router Table Instruction Manual

June 5, 2024
ujk

Basch Kit Code 103570
Makita/Dewalt Kits Code 103571
Original Instructions
AT: 22/02/2022
BOOK VERSION: 03

OTORO Palm Router Table

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Planing Mode| Planing Width Mode
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Moulding Mode| Router Lift Mechanism

UJK Technology OTORO Palm Router Table has been licensed by OTORO DESIGN INC., Japan, based on the patented design of OTORO Multipurpose Compact Router Table TTX2.

The symbols below advise the correct safety procedures when using this machine.

Introduction

The UJK Technology Otoro Palm Router Table is a unique and ingenious piece of equipment, well suited to the needs of any craftsperson wishing to make smaller-sized, precision components. This makes it ideal for model makers, dolls house constructors, or anyone who needs to accurately machine small sections of timber.
It’s designed to be used with a quarter-inch router/ trimmer, either the Bosch GKF 600 (702335), the Makita
RT0700CX2 (501867) or the DeWalt D26240K (952707).
The Makita router requires the use of a sleeve adaptor which is supplied with the router table. Coarse and Fine Feed adjustments are provided to set the height of the cutter above the table.
Once the table has been assembled, it can be conveniently stored in a small cupboard and can be quickly clamped to any surface in a matter of seconds, which means that it can be used almost anywhere in the house. Install the router, connect the dust extractor to the 48.5mm port, and you’re ready for business! Three modes of operation are possible with this router table; preparing an edge, planning the board to width, and molding.

Edge preparation – The Rear Planing Fence consists of two sections; a fixed outfeed and an adjustable infeed.
The adjustable part works by using a ‘folding wedge’ arrangement, where one slides against the other to create the depth of cut. Accuracy is assured by a 10:1 scale, thus moving and locking the leading wedge 10mm produces a cut of 1mm. A feather board is included to keep the timber securely against the fence.
Width planing – The Rear Planing Fence is replaced by the Rear Featherboard Fence; The Front Fence, complete with a similar folding wedge adjustment is used to set the planing width of the board. It should be noted that in this unconventional, twin fence mode of routing, the Rear Featherboard Fence pushes the material away from the cutter so that it’s forced onto the adjustable Front Fence. In a normal router table, one fence is used and the material is forced towards it by the feather boards. Thin strips of material can also be prepared to thickness by sticking them to a wider carrier using double-sided tape.
Molding – Mouldings can be produced by using the Rear Planing Fence in the same mode of operation as edge preparation. Different sized cutters can be used by changing the table insert, a selection of which can be conveniently stored underneath the table.

Model Number

OTORO TTX2

Front Planing Width Fence A

1 No Angled fence casting with operating lever to set the thickness.
2 No Two-part wooden fence with machined slots and depth scale and pointer.
2 No Threaded clamping knobs with two washers and springs.

Rear Planing Fence B

1 No| Angled fence casting with machined slots, integrated extraction port, and fence clamping knob.
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2 No| Two-part Wooden Fence with machined slots, depth scale, and pointer.
2 No| Threaded clamping knobs with two washers and springs.

Planing Width Featherboard C

2 No Featherboards with spacers, washers, and pan head Phillips screws.
2 No Countersunk Phillips screws, washers, and threaded clamping cap heads.

Rear Planing Featherboard Fence D

1 No Featherboard fence with router cutter guarding.

UJK Palm Router Table Assembly E

1 No| Router table with removable table insert rings. Palm router height assembly beneath with two Bristol clamping leavers to secure the table in position.
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Bag Containing F

2 No Front/Rear Fence Clamping Handles
1 No Fine Feed Height Adjusting Knob
1 No 8-10mm Spanner
1 No 2.5-3-4mm Hex Keys

UJK TECHNOLOGY OTORO PALM ROUTER TABLE KITS

Bosch Kit
Code 103570

To fit the 1/4″ Bosch Router
Bosch GKF 600
1/4” Router 230V
Code 702335
Bosch GKF 600
1/4” Router 110V
Code 950704

Makita/DeWALT Kit
Code 103571

To fit the 1/4″ Makita & DeWALT Router
Makita RT0700CX2 1/4”
Router Trimmer Kit 230V
Code 501867
DeWALT D26204K

SPECIFICATION

Product Name UJK Technology OTORO Palm Router Table
Model TTX2
Product Dimensions Width 410 x Depth 300mm x Height 240mm
Table Size Width 315mm x Depth 300mm x Thickness 8mm
Workbench Portable Size Maximum Size: 50mm
Maximum Bit Height Adjustment 30mm
In-Feed Fence Range Adjustment 3mm
Centre Ring Size Without Centre Ring: 40mm With large Centre Ring: 24mm With

small Centre Ring:12mm
Dust Extraction Port (Outside Diameter)| 48.5mm
Weight| 6.6kg

ASSEMBLY

ROUTER ASSEMBLY/SETUP

PARTS ILLUSTRATION & DESCRIPTION

ROUTER TABLE MODES

Planing Mode

  1. Using a known straight edge set the fence flush with the cutter, see figs 1-2.
  2. The in-feed fence works on a router of 10-1 so when the scale reads 5mm this will make a 0.5mm cut, see figs 3-4.

Planing Width Mode

  1. Set up the router table as shown in figure 1.
  2. With the timber in position, adjust the front planing fence so the timber is in contact with the router cutter’s body, see fig 2. (NOTE: Not the TCT blade) This will create a 1mm cut.
  3.  Start your router and make the first cut, see fig 3. Measure the timber’s thickness using a ruler or vernier caliper. Using the 10-1 scale, (10mm on the scale creates a 1mm cut). Make further cuts to the required thickness, see figs 4-5-6-7-8-9-10.

Moulding Mode

  1. Set the cutter’s height using the operating lever, see fig 1-2.
  2. Set both fences so they are in line with the bearing of the cutter, see fig 3.
  3. Before making your first cut, make sure the material is firmly against the in-feed fence, (more right to left), see fig 4.
  4. Apply even pressure when cutting until the material exits the out-feed fence, see fig 5.

Planing Width Tips
If you want to Plane thin strips of timber, follow the steps as shown using double-sided tape, see figs 1 to 7.

EXPLODED DIAGRAM/PARTS LIST

NO PARTS NO DESCRIPTION SIZE QTY
1 50105028 Phillips pan screw M6x1.0Px30L 1
2 24081009 Clamp body M6H.0P 1
3 50201013 Hex nut G35 2
4 50404009 O ring 6.5x19x2t 2
5 24081002 Collar-large M6x1.0P 1
6 50301082 Flat washer M5x0.8Px10L 4
7 50203001 Wingnut 1
8 50104014 Roundhead screw 4
9 24081013 Clamping plate 2
10 24081101 Clamping handle assembly 2
11 24081105 Front wood fence assembly 1
11.1 24081040 Front wood rear fence 1
11.2 18028003 Nut insert 2
12 24081039 Front wood front fence 1
13 24081041 Front fence body 1
14 50123003 Roundhead tapping screw M4x12L 4
15 24081015 Fence guide front 2
16 50163028 Knob l/4”-20UNC 4
17 24081035 Spring 2
18 24081027 Guide bushing 2
19 24081104 Depth adjusting handle 1
20 24081043 Nut 1
21 50304009 Spring washer WW-6 1
22 24081026 Lock piece 2
23 50602002 Pin 3x12L 2
24 50114045 Universal handle M6x1.0Px20L 3
25 50105027 Phillips pan screw M4x0.7Px12L 1
26 24081004 Trimmer base 1
27 50102037 Cap screw M5x0.8Px20L 2
28 24081025 Plastic gib 4
29A 24081008 Adaptor-small 1
29B 24081007 Adaptor-large 1
29C 24081046 Adaptor-medium 1
31 24081018 Guide rod 1
32 24081020 Spring 2
33 24081014 Rear fence body 1
34 24081016 Dust chute 1
35 50104044 Roundhead screw M5x0.8Px6L 2
36 24081031 Rear wood fence-right rear 1
37 24081108 Rear wood fence assembly left 1
37.1 24081030 Rear wood fence-left 1
37.2 18028003 Nut insert 1
38 24081109 Rear wood fence assembly right front 1
38.1 24081032 Rear wood fence-right front 1
38.2 18028003 Nut insert 1
39 50123002 Roundhead tapping screw M5x12L 4
40 24081038 Pull bracket 1
41 24081003 Collar-small 1
42 50107021 Button head hex socket screw M5x0.8Px16L 10
43 50302006 Spring washer M5 4
44 50107001 Button head hex socket
screw M5x0.8Px8L 3
45 24081001 Table 1
46 24081017 Bib 1
47 24081005 Dovetail base 1
48 50201021 Hex nut M5x0.8P 3
49 50103060 Set screw M5x0.8Px23L 3
50 24081055 Base cover 1
51 24081037 Spring 1
52 24081036 Side support 1
53 24081102 Stroke controller 1
54 50304010 Wave washer WW-10 1
55 50301102 Flat washer 8]2x16xlt 3
56 50206002 Hex nut M8x1.25P 2
57 24081019 Guide block 1
58 50102021 Cap screw M5x0.8Px25L 2
59 24081103 Handle assembly 1
60 24081107 Feather board assembly left 1
60.1 24081034 Feather board base-left 1
60.2 18028003 Nut insert 1
61 50161018 Phillips pan tapping screw 5x12L 4
62 24081024 See-through guard 1
63 24081029 Chip guide 1
64 24081033 Feather board 2
65 24081106 Feather board assembly right 1
65.1 24081028 Feather board base-right 1
65.2 18028003 Nut insert 1
67 24081047 Fence guide rail 2
68 24081048 Flat washer 1
69 24081049 Pointer 2
70 24081050 Rule 2
71 50107013 Button head hex socket screw M5x0.8Px10L 4
72 50301004 Flat washer 5.2x12xlt 2
73 24081051 Sponge 2
74 50101045 Hex screw M6x1.0Px30L
75 24081052 Fix plate
76 50111013 Knob M6x1.0Px13L
77 71026006 Spring
78 24081056 Collar
79 50111016 Knob M6x1.0Px42L

NOTES


The UJK brand was launched by Axminster in 2012 with the intention of encompassing a range of carefully selected products that Axminster held in particularly high esteem. Many of these products are designed by and manufactured by Axminster. The range includes routing, measuring, and wood jointing products and has proven to be extremely popular. Axminster continually strives to develop and increase the range of quality, innovative products.

Recycle IconPlease dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling center and place it into the appropriate recycling bin.

Only EU countries
Do not dispose of electric tools together with household waste material. In observance of European
Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Axminster Tools Axminster, Devon EX13 5PH axminstertools.com/ujk

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