ujk 103570 Otoro Palm Router Table Instruction Manual
- June 5, 2024
- ujk
Table of Contents
Basch Kit Code 103570
Makita/Dewalt Kits Code 103571
Original Instructions
AT: 22/02/2022
BOOK VERSION: 03
OTORO Palm Router Table
|
---|---
Planing Mode| Planing Width Mode
|
Moulding Mode| Router Lift Mechanism
UJK Technology OTORO Palm Router Table has been licensed by OTORO DESIGN INC., Japan, based on the patented design of OTORO Multipurpose Compact Router Table TTX2.
The symbols below advise the correct safety procedures when using this machine.
Introduction
The UJK Technology Otoro Palm Router Table is a unique and ingenious piece of
equipment, well suited to the needs of any craftsperson wishing to make
smaller-sized, precision components. This makes it ideal for model makers,
dolls house constructors, or anyone who needs to accurately machine small
sections of timber.
It’s designed to be used with a quarter-inch router/ trimmer, either the Bosch
GKF 600 (702335), the Makita
RT0700CX2 (501867) or the DeWalt D26240K (952707).
The Makita router requires the use of a sleeve adaptor which is supplied with
the router table. Coarse and Fine Feed adjustments are provided to set the
height of the cutter above the table.
Once the table has been assembled, it can be conveniently stored in a small
cupboard and can be quickly clamped to any surface in a matter of seconds,
which means that it can be used almost anywhere in the house. Install the
router, connect the dust extractor to the 48.5mm port, and you’re ready for
business! Three modes of operation are possible with this router table;
preparing an edge, planning the board to width, and molding.
Edge preparation – The Rear Planing Fence consists of two sections; a
fixed outfeed and an adjustable infeed.
The adjustable part works by using a ‘folding wedge’ arrangement, where one
slides against the other to create the depth of cut. Accuracy is assured by a
10:1 scale, thus moving and locking the leading wedge 10mm produces a cut of
1mm. A feather board is included to keep the timber securely against the
fence.
Width planing – The Rear Planing Fence is replaced by the Rear
Featherboard Fence; The Front Fence, complete with a similar folding wedge
adjustment is used to set the planing width of the board. It should be noted
that in this unconventional, twin fence mode of routing, the Rear Featherboard
Fence pushes the material away from the cutter so that it’s forced onto the
adjustable Front Fence. In a normal router table, one fence is used and the
material is forced towards it by the feather boards. Thin strips of material
can also be prepared to thickness by sticking them to a wider carrier using
double-sided tape.
Molding – Mouldings can be produced by using the Rear Planing Fence in
the same mode of operation as edge preparation. Different sized cutters can be
used by changing the table insert, a selection of which can be conveniently
stored underneath the table.
Model Number
OTORO TTX2
Front Planing Width Fence A
| 1 No | Angled fence casting with operating lever to set the thickness. |
|---|---|
| 2 No | Two-part wooden fence with machined slots and depth scale and pointer. |
| 2 No | Threaded clamping knobs with two washers and springs. |
Rear Planing Fence B
1 No| Angled fence casting with machined slots, integrated extraction port,
and fence clamping knob.
---|---
2 No| Two-part Wooden Fence with machined slots, depth scale, and pointer.
2 No| Threaded clamping knobs with two washers and springs.
Planing Width Featherboard C
| 2 No | Featherboards with spacers, washers, and pan head Phillips screws. |
|---|---|
| 2 No | Countersunk Phillips screws, washers, and threaded clamping cap heads. |
Rear Planing Featherboard Fence D
| 1 No | Featherboard fence with router cutter guarding. |
|---|
UJK Palm Router Table Assembly E
1 No| Router table with removable table insert rings. Palm router height
assembly beneath with two Bristol clamping leavers to secure the table in
position.
---|---
Bag Containing F
| 2 No | Front/Rear Fence Clamping Handles |
|---|---|
| 1 No | Fine Feed Height Adjusting Knob |
| 1 No | 8-10mm Spanner |
| 1 No | 2.5-3-4mm Hex Keys |
UJK TECHNOLOGY OTORO PALM ROUTER TABLE KITS
Bosch Kit
Code 103570
To fit the 1/4″ Bosch Router
Bosch GKF 600
1/4” Router 230V
Code 702335
Bosch GKF 600
1/4” Router 110V
Code 950704
Makita/DeWALT Kit
Code 103571
To fit the 1/4″ Makita & DeWALT Router
Makita RT0700CX2 1/4”
Router Trimmer Kit 230V
Code 501867
DeWALT D26204K
SPECIFICATION
| Product Name | UJK Technology OTORO Palm Router Table |
|---|---|
| Model | TTX2 |
| Product Dimensions | Width 410 x Depth 300mm x Height 240mm |
| Table Size | Width 315mm x Depth 300mm x Thickness 8mm |
| Workbench Portable Size | Maximum Size: 50mm |
| Maximum Bit Height Adjustment | 30mm |
| In-Feed Fence Range Adjustment | 3mm |
| Centre Ring Size | Without Centre Ring: 40mm With large Centre Ring: 24mm With |
small Centre Ring:12mm
Dust Extraction Port (Outside Diameter)| 48.5mm
Weight| 6.6kg
ASSEMBLY
ROUTER ASSEMBLY/SETUP
PARTS ILLUSTRATION & DESCRIPTION
ROUTER TABLE MODES
Planing Mode
- Using a known straight edge set the fence flush with the cutter, see figs 1-2.
- The in-feed fence works on a router of 10-1 so when the scale reads 5mm this will make a 0.5mm cut, see figs 3-4.
Planing Width Mode
- Set up the router table as shown in figure 1.
- With the timber in position, adjust the front planing fence so the timber is in contact with the router cutter’s body, see fig 2. (NOTE: Not the TCT blade) This will create a 1mm cut.
- Start your router and make the first cut, see fig 3. Measure the timber’s thickness using a ruler or vernier caliper. Using the 10-1 scale, (10mm on the scale creates a 1mm cut). Make further cuts to the required thickness, see figs 4-5-6-7-8-9-10.
Moulding Mode
- Set the cutter’s height using the operating lever, see fig 1-2.
- Set both fences so they are in line with the bearing of the cutter, see fig 3.
- Before making your first cut, make sure the material is firmly against the in-feed fence, (more right to left), see fig 4.
- Apply even pressure when cutting until the material exits the out-feed fence, see fig 5.
Planing Width Tips
If you want to Plane thin strips of timber, follow the steps as shown using
double-sided tape, see figs 1 to 7.
EXPLODED DIAGRAM/PARTS LIST
| NO | PARTS NO | DESCRIPTION | SIZE | QTY |
|---|---|---|---|---|
| 1 | 50105028 | Phillips pan screw | M6x1.0Px30L | 1 |
| 2 | 24081009 | Clamp body | M6H.0P | 1 |
| 3 | 50201013 | Hex nut | G35 | 2 |
| 4 | 50404009 | O ring | 6.5x19x2t | 2 |
| 5 | 24081002 | Collar-large | M6x1.0P | 1 |
| 6 | 50301082 | Flat washer | M5x0.8Px10L | 4 |
| 7 | 50203001 | Wingnut | 1 | |
| 8 | 50104014 | Roundhead screw | 4 | |
| 9 | 24081013 | Clamping plate | 2 | |
| 10 | 24081101 | Clamping handle assembly | 2 | |
| 11 | 24081105 | Front wood fence assembly | 1 | |
| 11.1 | 24081040 | Front wood rear fence | 1 | |
| 11.2 | 18028003 | Nut insert | 2 | |
| 12 | 24081039 | Front wood front fence | 1 | |
| 13 | 24081041 | Front fence body | 1 | |
| 14 | 50123003 | Roundhead tapping screw | M4x12L | 4 |
| 15 | 24081015 | Fence guide front | 2 | |
| 16 | 50163028 | Knob | l/4”-20UNC | 4 |
| 17 | 24081035 | Spring | 2 | |
| 18 | 24081027 | Guide bushing | 2 | |
| 19 | 24081104 | Depth adjusting handle | 1 | |
| 20 | 24081043 | Nut | 1 | |
| 21 | 50304009 | Spring washer | WW-6 | 1 |
| 22 | 24081026 | Lock piece | 2 | |
| 23 | 50602002 | Pin | 3x12L | 2 |
| 24 | 50114045 | Universal handle | M6x1.0Px20L | 3 |
| 25 | 50105027 | Phillips pan screw | M4x0.7Px12L | 1 |
| 26 | 24081004 | Trimmer base | 1 | |
| 27 | 50102037 | Cap screw | M5x0.8Px20L | 2 |
| 28 | 24081025 | Plastic gib | 4 | |
| 29A | 24081008 | Adaptor-small | 1 | |
| 29B | 24081007 | Adaptor-large | 1 | |
| 29C | 24081046 | Adaptor-medium | 1 | |
| 31 | 24081018 | Guide rod | 1 | |
| 32 | 24081020 | Spring | 2 | |
| 33 | 24081014 | Rear fence body | 1 | |
| 34 | 24081016 | Dust chute | 1 | |
| 35 | 50104044 | Roundhead screw | M5x0.8Px6L | 2 |
| 36 | 24081031 | Rear wood fence-right rear | 1 | |
| 37 | 24081108 | Rear wood fence assembly left | 1 | |
| 37.1 | 24081030 | Rear wood fence-left | 1 | |
| 37.2 | 18028003 | Nut insert | 1 | |
| 38 | 24081109 | Rear wood fence assembly right front | 1 | |
| 38.1 | 24081032 | Rear wood fence-right front | 1 | |
| 38.2 | 18028003 | Nut insert | 1 | |
| 39 | 50123002 | Roundhead tapping screw | M5x12L | 4 |
| 40 | 24081038 | Pull bracket | 1 | |
| 41 | 24081003 | Collar-small | 1 | |
| 42 | 50107021 | Button head hex socket screw | M5x0.8Px16L | 10 |
| 43 | 50302006 | Spring washer | M5 | 4 |
| 44 | 50107001 | Button head hex socket | ||
| screw | M5x0.8Px8L | 3 | ||
| 45 | 24081001 | Table | 1 | |
| 46 | 24081017 | Bib | 1 | |
| 47 | 24081005 | Dovetail base | 1 | |
| 48 | 50201021 | Hex nut | M5x0.8P | 3 |
| 49 | 50103060 | Set screw | M5x0.8Px23L | 3 |
| 50 | 24081055 | Base cover | 1 | |
| 51 | 24081037 | Spring | 1 | |
| 52 | 24081036 | Side support | 1 | |
| 53 | 24081102 | Stroke controller | 1 | |
| 54 | 50304010 | Wave washer | WW-10 | 1 |
| 55 | 50301102 | Flat washer | 8]2x16xlt | 3 |
| 56 | 50206002 | Hex nut | M8x1.25P | 2 |
| 57 | 24081019 | Guide block | 1 | |
| 58 | 50102021 | Cap screw | M5x0.8Px25L | 2 |
| 59 | 24081103 | Handle assembly | 1 | |
| 60 | 24081107 | Feather board assembly left | 1 | |
| 60.1 | 24081034 | Feather board base-left | 1 | |
| 60.2 | 18028003 | Nut insert | 1 | |
| 61 | 50161018 | Phillips pan tapping screw | 5x12L | 4 |
| 62 | 24081024 | See-through guard | 1 | |
| 63 | 24081029 | Chip guide | 1 | |
| 64 | 24081033 | Feather board | 2 | |
| 65 | 24081106 | Feather board assembly right | 1 | |
| 65.1 | 24081028 | Feather board base-right | 1 | |
| 65.2 | 18028003 | Nut insert | 1 | |
| 67 | 24081047 | Fence guide rail | 2 | |
| 68 | 24081048 | Flat washer | 1 | |
| 69 | 24081049 | Pointer | 2 | |
| 70 | 24081050 | Rule | 2 | |
| 71 | 50107013 | Button head hex socket screw | M5x0.8Px10L | 4 |
| 72 | 50301004 | Flat washer | 5.2x12xlt | 2 |
| 73 | 24081051 | Sponge | 2 | |
| 74 | 50101045 | Hex screw | M6x1.0Px30L | |
| 75 | 24081052 | Fix plate | ||
| 76 | 50111013 | Knob | M6x1.0Px13L | |
| 77 | 71026006 | Spring | ||
| 78 | 24081056 | Collar | ||
| 79 | 50111016 | Knob | M6x1.0Px42L |
NOTES
The UJK brand was launched by Axminster in 2012 with the intention of encompassing a range of carefully selected products that Axminster held in particularly high esteem. Many of these products are designed by and manufactured by Axminster. The range includes routing, measuring, and wood jointing products and has proven to be extremely popular. Axminster continually strives to develop and increase the range of quality, innovative products.
Please dispose of packaging for the
product in a responsible manner. It is suitable for recycling. Help to protect
the environment, take the packaging to the local recycling center and place it
into the appropriate recycling bin.
Only EU countries
Do not dispose of electric tools together with household waste material. In
observance of European
Directive 2002/96/EC on waste electrical and electronic equipment and its
implementation in accordance with national law, electric tools that have
reached the end of their life must be collected separately and returned to an
environmentally compatible recycling facility.
Axminster Tools Axminster, Devon EX13 5PH axminstertools.com/ujk
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