Regen Braking 1638851752 Controller Connection User Manual

Controller Connection Manual

Very Important Notice:
Before you connect the controller with your motor wheel, please disconnect the self-learning plugs (No.13): ![Regen Braking 1638851752 Controller Connection

• plugs 27](https://manuals.plus/wp-content/uploads/2022/05/Regen- Braking-1638851752-Controller-Connection-plugs-27-550x165.png)

How to match controller and motor for first use:

1. Lift your motor wheel off ground (very important)

2. Connect Self-learning plug 6-8 seconds

3. You will see the motor wheel rotate slowly

4. Please check whether the rotation direction is correct
   (1). If correct direction, then keep 6-8 seconds, then disconnect
   (2). If reverse direction, then disconnect and plug again till getting correct rotation direction, then keep 6-8 seconds, then disconnect

5. Motor and Controller Pairing finished!

Why 3-mode Controller?

1. Support Hall Sensor Mode (Sine Wave Mode)
2. Support Non-Hall Mode (If your motor hall sensor burned or does not match, the controller will still work in square wave mode)
3. Self-learning Function: Even the wrong 3-phase combination between motor and controller, doesn’t matter, the above self-learning process can correct it!

Connection Diagram

1. Power Supply Plug (Power input to Controller): Yellow XT60 Male Plug
   Controller Side  Definition
   Yellow XT60 Male  Power Input Connector
   Red (Positive)  Positive Pole
   Black (Negative)  Negative Pole

2. Motor Cable Plugs (3-Phase + hall sensor):
   (1). Motor 3-Phase Plug: “O” rings, use yellow “O” ring connection box

Controller Side
3-“O” Rings?
Yellow
Green
Blue| Definition
Motor 3-Phase Connector
Motor Phase-A
Motor Phase-B
Motor Phase-C
---|---

(2). Motor hall sensor Plug: White DJ7061-2.8-21 Female Plug

Controller Side
DJ7061-2.8-21 Female
Red
Black
Yellow
Green
Blue| Definition
Motor Hall Sensor Connector
5V+ Positive
Negative
Hall Sensor Signal
Hall Sensor Signal
Hall Sensor Signal
---|---

3. LCD Display Plug: Black SM-5A Male Plug
   Controller Side
   Black SM-5A Male
   Red
   Pink
   Black
   Blue
   Green| Definition
   LCD Display Connector
   Power input positive
   Electric Lock
   Negative
   TxD
   RxD
   ---|---

If you don’t want to use (or don’t have) an LCD display, please just plug the jumper into a connector as follow photo (connect red and pink):![Regen Braking 1638851752 Controller Connection

• plugs 5](https://manuals.plus/wp-content/uploads/2022/05/Regen- Braking-1638851752-Controller-Connection-plugs-5-550x198.png)

  4. Electric Lock Plug: White 2.8B-2 Female Plug
     Controller Side
     White 2.8B-2 Female
     Red
     Red| Definition
     Electric Lock Connector
     ---|---

If you use your own throttle and without an electric lock, then please just connect jumper plug as follow photo, otherwise the controller will have no power:

5. Throttle Plug: Black SM-3Y Female Plug
   Controller Side
   Black SM-3Y Female
   Dark Red
   Black
   Green(Signal)| Definition
   Throttle Connector
   Positive
   Negative
   Hall Sensor Signal
   ---|---

6. Brake Levers Plugs: 2 x Black SM-2Y Female Plugs
   Controller Side
   2x Black SM-2Y Female
   Black
   Yellow| Definition
   Brake Connector
   Negative
   Signal
   ---|---

7. PAS Plug: Black SM-3A Male Plug
   C ontroller Side
   Black SM-3A Male
   Pink
   Black
   Blue(Signal)| Definition
   PAS Connector
   Positive
   Negative
   Hall Sensor Signal
   ---|---

8. Cruise Plug Connection: White SM-2Y Female Plug
   Controller Side
   White SM-2Y Female
   Black
   Yellow| Definition
   Cruise Connector
   ---|---

(1). Without jumper plug/Switch: Without cruise function(2). With the jumper plug connected: The cruise function is activated (if you keep the throttle at definitely fixed speed 6 seconds will activate the cruise function)(3). With switch (Switch on/off):
Switch on: The cruise function is activated (if you keep the throttle at a definitely fixed speed 6 seconds will activate the cruise function)Switch off: Without the cruise function

9. Head Light Plugs: Black and White SM-2A Male Plugs
   (1). Black SM-2A Male Plug: headlight will be controlled by LCD Display, 36V or 48V output (according to the battery you use), max current 150mA, max power 7W.
   Otherwise will be burned.

Controller Side
Black SM-2A Male
Orange
Black| Definition
Headlight Connector
Your headlight positive wire
Your headlight negative wire
---|---

(2). White SM-2A Male Plug: headlight will be controlled by a switch, you can connect the switch to control your light, 36V or 48V output (according to the battery you use), can take 2A current, 100W light.

Controller Side
White SM-2A Male
Red
Black| Definition
Power Output Connector
Your switch/headlight positive wire
Your headlight negative wire
---|---

10. Reverse Plug: White SM-2Y Female Plug
    Controller Side
    White SM-2Y Female
    Brown
    Black| Definition
    Reverse Jumper/Switch Connector
    ---|---

(1). Without jumper plug/Switch: Rotate forward(2). With jumper plug connected: Rotate backward(3). With Switch (Switch on/off): Switch on Rotate backwardSwitch off Rotate forward

11. Alarm Plug: Black SM-6Y Female plug
    Controller Side
    Black SM-6Y Female
    Red
    Pink
    Green
    Orange
    Black| Definition
    Alarm Connector
    Power Positive (+)
    Wheel Movement Alarm
    Alarm Signal
    Electric Lock
    Power Negative (-)
    ---|---

12. Speed Limit Plug: Yellow SM-2Y Female plug
    Controller Side
    Yellow SM-2Y Female
    Red
    Black| Definition
    Speed Limit Jumper/Switch Connector
    ---|---

(1). Without jumper plug/Switch: No speed limit(2). With jumper plug connected: Speed be limited to under 25km/h(3). With Switch (Switch on/off): Switch on Speed be limited to under 25km/hSwitch off: No speed limit

13. Self-learning Plugs: White SM-2A Male plug and SM-2Y Female plug

Controller Side
White SM-2A Male
White SM-2Y Female
White + White| Definition
Self-learning Connector
---|---

(1). Connected: Active Self-learning
Before using this function, please lift your motor wheel off ground (very important)

(2). Disconnected: Deactive self-learning (After self-learning, please disconnect plugs) Before you connect the motor with the controller, please be sure these two plugs are disconnected

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